CN104223609A - Automatic zipper material counting device - Google Patents

Automatic zipper material counting device Download PDF

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Publication number
CN104223609A
CN104223609A CN201410514559.6A CN201410514559A CN104223609A CN 104223609 A CN104223609 A CN 104223609A CN 201410514559 A CN201410514559 A CN 201410514559A CN 104223609 A CN104223609 A CN 104223609A
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China
Prior art keywords
driving mechanism
discounting
detection switch
count detection
control unit
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Granted
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CN201410514559.6A
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CN104223609B (en
Inventor
袁威
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Qingdao Diyuan Precision Technology Co ltd
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QINGDAO ZHENGWO MACHINERY EQUIPMENT SCIENCE & TECHNOLOGY Co Ltd
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Priority to CN201410514559.6A priority Critical patent/CN104223609B/en
Publication of CN104223609A publication Critical patent/CN104223609A/en
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Abstract

The invention belongs to the technical field of zipper production and processing and relates to an automatic zipper material counting device. A fixing support with a folding detection mechanism arranged in the center is welded to one end of a main rack, a transmission wheel and an entering material guide wheel are arranged on a fixing support with an entering material ring welded to the top end, a main driving mechanism and an auxiliary driving mechanism which are connected and driven by a driving motor are adjacent to each other, a control unit is electrically connected with and controls the driving motor to rotate or stop, a counting detection disc is arranged on the auxiliary driving mechanism, the counting detection disc is parallel to and corresponds to a counting detection switch fixed to the main rack, the counting detection switch is in electric information connection with the control unit, counting data are displayed through a display screen, a protecting cover is arranged on the periphery of the counting detection switch and on the periphery of the counting detection disc, a material lack and counting control mechanism electrically connected with the control unit and the counting detection switch is arranged between the auxiliary driving mechanism and the main driving mechanism. The automatic zipper material counting device is simple in structure, reliable in principle, scientific in design, stable in operation, accurate in data and low in cost.

Description

A kind of slide fastener material automatic counting device
Technical field:
The invention belongs to slide fastener production and processing technical field, relate to a kind of slide fastener material automatic counting device, express statistic and the display of material supply can be realized, to provide data foundation accurately for the normal production of slide fastener, avoid deficiencies of stores or overstock.
Background technology:
Along with slide fastener institute's role in daily life is more and more important, the automaticity of slide fastener industry is also more and more higher, in the production process of slide fastener, because all kinds of order demand type is various, most of production line all adopts small lot, the mode of production of multiple types, this brings very large difficulty with regard to giving the data statistics in production process, mostly complicate statistics is adopted in prior art, but due to human factors such as negligences, the situation often having many material and/or short material occurs, particularly when the busy season, variety classes order increased in a large number in production, not only need at substantial manpower and materials, but also be difficult to the accuracy and the reliability that ensure counting, for solving this technical problem, realize material statistics quickly and accurately, need a kind of material statistical counting equipment be applicable in slide fastener production process of research and design, to improve the working ability of whole production line, save manpower and process time, and realize the accurate of all kinds of order, avoid producing huge stocks, thus realize the maximization of interests.For the counting equipment of slide fastener production and the equal function singleness of method in prior art in the market, or automaticity is not high, or accuracy is inadequate, such as a kind of chain tooth counting number equipment disclosed in Chinese patent 201320151134.4, by coordinating of camera and chain tooth visual identifying system, realize adding up the chain tooth number on nylon chain embryo, these functions of the equipments are single, data are fuzzy, only can realize the rough Statistics of chain tooth number; A kind of zipper counting process disclosed in Chinese patent 200610108263.X, the method is sheerly according to probability statistics counting rule, and by simply estimating the counting realizing slide fastener, not only poor accuracy, and practicality is not high; Therefore the present invention seeks to design a kind of novel, multi-functional slide fastener material automatic counting device, what can not only realize material turns sequence statistics and excellent fail statistics, and can stop counting and host machine integral being shut down at scarce material or when breaking down, to enhance productivity, cost-saving.
Summary of the invention:
The object of the invention is to the shortcoming overcoming prior art existence, seek design and provide a kind of slide fastener material automatic counting device, the production process for slide fastener provides data foundation accurately, to complete different production task quickly and accurately.
To achieve these goals, the slide fastener material automatic counting device agent structure that the present invention relates to comprises mainframe, drive motors, main driving mechanism, protective cover, count detection switch, count detection dish, lack material and tally control mechanism, from driving mechanism, drive, discounting testing agency, pan feeding fixed wheel, enter feed ring, fixed support, display screen and control unit, one end of the mainframe of three-dimensional frame structure is fixedly welded with the fixed support of rod-like structure, support bracket fastened central authorities are fixedly shaped with discounting testing agency, on the fixed support of discounting testing agency the right and left, spaced set has drive and pan feeding fixed wheel successively respectively, support bracket fastened top is fixedly welded with circle shape and enters feed ring, the main driving mechanism adjoined each other and be fixedly embedded on the upper head plate face of mainframe from driving mechanism, drive motors bottom mainframe upper end is electrically connected with main driving mechanism, to drive main driving mechanism and from driving mechanism transmission feed, the control unit electrical connection being positioned at mainframe side controls rotation or the stopping of drive motors, rotating discoid count detection dish is fixedly shaped with from driving mechanism, count detection dish and the count detection switch on the upper head plate face being fixed on mainframe are parallel correspondingly realizes rotation counting function to coordinate, count detection switch ceases with control unit telecommunications and is connected and shows enumeration data by display screen, the peripheral jacket formula of count detection switch and count detection dish is provided with protective cover, lack material and tally control mechanism from being provided with between driving mechanism and main driving mechanism, scarce material and tally control mechanism are electrically connected with control unit and count detection switch respectively, and when realizing lacking material, drive motors and count detection switch shut down.
The main driving mechanism that the present invention relates to is identical with from driving mechanism structure, both main elements include and install trapezoid seat, fine setting spring, rotary main shaft, depression bar, bent axle, encapsulate pinch roller, drive knurled wheel, adjustment spring and locking wheel, main driving mechanism and from driving mechanism by install trapezoid seat be fixedly mounted on the upper head plate face of mainframe, encapsulate pinch roller is socketed in the upper-center installing trapezoid seat by bent axle, the end of bent axle is with depression bar, and on depression bar, wound form is socketed with fine setting spring; Driving knurled wheel is socketed in the lower end central authorities of installing trapezoid seat by rotary main shaft, drive between knurled wheel and locking wheel and be provided with adjustment spring, and encapsulate pinch roller is close together with driving knurled wheel, so that material transferring transports.
On the count detection dish that the present invention relates to, fixed band has induced magnet, is added by matching with count detection switch to realize rotating forward and reversely rotates the tally function of subtracting each other; Count detection dish is followed when rotary main shaft rotates and is driven the induced magnet being adsorbed on self to rotate, and when count detection dish rotates forward through sense counter sense switch, control unit is by display screen display positive number stored count result; When count detection dish reversely rotates through sense counter sense switch, control unit is by display screen display negative stored count result.
The agent structure of the discounting testing agency that the present invention relates to comprises discounting sense switch, adjustment bulb plunger, installing plate, check-out console, rotation check-out console and slide plate, discounting testing agency is fixedly mounted on support bracket fastened central authorities by installing plate, the front of installing plate is provided with the rotation check-out console of rotary type platy structure by adjustment bulb plunger, rotate check-out console mutually vertical with installing plate, fixedly be shaped with the slide plate of band groove inside installing plate, slide plate is parallel with the side rotating check-out console adjacent; Installing plate below the another side of rotation check-out console is provided with the check-out console of band discounting sense switch, and discounting sense switch ceases with control unit telecommunications and is connected; When slide fastener material is through discounting testing agency; if material is without discounting situation, normal through; if material has discounting situation; then the discounting point of material driven rotary check-out console when the adjacent surface through rotation check-out console and slide plate rotates; the check-out console rotated on check-out console is caused to leave discounting sense switch; signal transmission makes complete equipment shut down to control unit by discounting sense switch, to reduce the generation of accident.
The scarce material that the present invention relates to and tally control mechanism body structure comprise fixed block, photoelectric detection switch, connect L-square and photoelectric reflection plate, scarce material and tally control mechanism are fixedly installed on from the plate face of the mainframe between driving mechanism and main driving mechanism by fixed block, the top and bottom connecting L-square are fixedly connected with fixed block with photoelectric reflection plate respectively, the other end of fixed block is provided with and ceases with control unit telecommunications the photoelectric detection switch be connected, photoelectric detection switch is upper and lower parallel corresponding with photoelectric reflection plate, when there are slide fastener deficiencies of stores, photoelectric detection switch sends control unit to after the optical signal of photoelectric reflection plate being detected, to control drive motors and count detection switch shuts down, ensure the accurate and reliable of counting.
Compared with prior art, the number of turns driving count detection dish to rotate by slide fastener material in production process realizes the statistical counting of material supply, is combined with count detection switch and display unit, material data accurately can be shown in the present invention; With discounting testing agency can material occur give a discount time, send signal and integral device shut down, to reduce accident harm; For ensureing the true and reliable of data, being designed with and lacking material and tally control mechanism, send signal when occurring lacking material and drive motors and count detection switch are all quit work; This device structure is simple, and principle is reliable, and design science is stable, and data are accurate, with low cost.
Accompanying drawing illustrates:
Fig. 1 is agent structure principle schematic of the present invention.
Fig. 2 is the structural principle schematic diagram of the main driving mechanism that the present invention relates to.
Fig. 3 is the syndeton principle schematic of count detection switch and the count detection dish that the present invention relates to.
Fig. 4 is the structural principle enlarged diagram of the discounting testing agency that the present invention relates to.
Fig. 5 is the structural principle enlarged diagram of scarce material and the tally control mechanism that the present invention relates to.
Detailed description of the invention:
By embodiment, further description is made to the present invention below in conjunction with accompanying drawing.
Embodiment:
The slide fastener material automatic counting device agent structure that the present embodiment relates to comprises mainframe 1, drive motors 2, main driving mechanism 3, protective cover 4, count detection switch 5, count detection dish 6, lack material and tally control mechanism 7, from driving mechanism 8, drive 9, discounting testing agency 10, pan feeding fixed wheel 11, enter feed ring 12, fixed support 13, display screen 14 and control unit 15, one end of the mainframe 1 of three-dimensional frame structure is fixedly welded with the fixed support 13 of rod-like structure, the central authorities of fixed support 13 are fixedly shaped with discounting testing agency 10, on the fixed support 13 of discounting testing agency 10 the right and left, spaced set has drive 9 and pan feeding fixed wheel 11 successively respectively, the top of fixed support 13 is fixedly welded with circle shape and enters feed ring 12, the main driving mechanism 3 adjoined each other and be fixedly embedded on the upper head plate face of mainframe 1 from driving mechanism 8, drive motors 2 bottom mainframe 1 upper end is electrically connected with main driving mechanism 3, to drive main driving mechanism 3 and from driving mechanism 8 transmission feed, the control unit 15 being positioned at mainframe 1 side is electrically connected the rotation or stopping that controlling drive motors 2, rotating discoid count detection dish 6 is fixedly shaped with from driving mechanism 8, count detection dish 6 and the count detection switch 5 on the upper head plate face being fixed on mainframe 1 are parallel correspondingly realizes rotation counting function to coordinate, count detection switch 5 ceases with control unit 15 telecommunications and is connected and shows enumeration data by display screen 14, the peripheral jacket formula of count detection switch 5 and count detection dish 6 is provided with protective cover 4, lack material and tally control mechanism 7 from being provided with between driving mechanism 8 and main driving mechanism 3, scarce material and tally control mechanism 7 are electrically connected with control unit 15 and count detection switch 5 respectively, and when realizing lacking material, drive motors 2 and count detection switch 5 shut down.
The main driving mechanism 3 related in the present embodiment is identical with from driving mechanism 8 structure, main element includes and installs trapezoid seat 16, fine setting spring 17, rotary main shaft 18, depression bar 19, bent axle 20, encapsulate pinch roller 21, drives knurled wheel 22, adjustment spring 23 and locking wheel 24, main driving mechanism 3 and be fixedly mounted on the upper head plate face of mainframe 1 by installing trapezoid seat 16 from driving mechanism 8, encapsulate pinch roller 21 is socketed in the upper-center installing trapezoid seat 16 by bent axle 20, the end of bent axle 20 is with depression bar 19, and on depression bar 19, wound form is socketed with fine setting spring 17; Driving knurled wheel 22 is socketed in the lower end central authorities of installing trapezoid seat 16 by rotary main shaft 18, be provided with and adjust spring 23 between driving knurled wheel 22 and locking wheel 24, and encapsulate pinch roller 21 is close together with driving knurled wheel 22, so that material transferring transports.
On the count detection dish 6 that the present embodiment relates to, fixed band has induced magnet 35, is added by matching with count detection switch 5 to realize rotating forward and reversely rotates the tally function of subtracting each other; Count detection dish 6 is followed when rotary main shaft 18 rotates and is driven the induced magnet 35 being adsorbed on self to rotate, and when count detection dish 6 rotates forward through sense counter sense switch 5, control unit 15 shows positive number stored count result by display screen 14; When count detection dish 6 reversely rotates through sense counter sense switch 5, control unit 15 shows negative stored count result by display screen 14.
The agent structure of the discounting testing agency 10 related in this enforcement comprises discounting sense switch 25, adjustment bulb plunger 26, installing plate 27, check-out console 28, rotates check-out console 29 and slide plate 30, discounting testing agency 10 is fixedly mounted on the central authorities of fixed support 13 by installing plate 27, the front of installing plate 27 is provided with the rotation check-out console 29 of rotary type platy structure by adjustment bulb plunger 26, rotate check-out console 29 mutually vertical with installing plate 27, fixedly be shaped with the slide plate 30 of band groove inside installing plate 27, slide plate 30 is parallel with the side rotating check-out console 29 adjacent; Installing plate 27 below the another side of rotation check-out console 29 is provided with the check-out console 28 of band discounting sense switch 25, and discounting sense switch 25 ceases with control unit 15 telecommunications and is connected; When slide fastener material is through discounting testing agency 10; if material is without discounting situation, normal through; if material has discounting situation; then the discounting point of material driven rotary check-out console 29 when the adjacent surface through rotation check-out console 29 and slide plate 30 rotates; the check-out console 28 rotated on check-out console 29 is caused to leave discounting sense switch 25; signal transmission makes complete equipment shut down to control unit 15 by discounting sense switch 25, to reduce the generation of accident.
The scarce material related in the present embodiment and tally control mechanism 7 agent structure comprise fixed block 31, photoelectric detection switch 32, connect L-square 33 and photoelectric reflection plate 34, scarce material and tally control mechanism 7 are fixedly installed on from the plate face of the mainframe 1 between driving mechanism 8 and main driving mechanism 3 by fixed block 31, the top and bottom connecting L-square 33 are fixedly connected with fixed block 31 with photoelectric reflection plate 34 respectively, the other end of fixed block 31 is provided with and ceases with control unit 15 telecommunications the photoelectric detection switch 32 be connected, photoelectric detection switch 32 is parallel corresponding with photoelectric reflection plate about 34, when there are slide fastener deficiencies of stores, photoelectric detection switch 32 sends control unit 15 to after the optical signal of photoelectric reflection plate 34 being detected, to control drive motors 2 and count detection switch 5 shuts down, to ensure accuracy and the reliability of counting.

Claims (5)

1. a slide fastener material automatic counting device, it is characterized in that agent structure comprises mainframe, drive motors, main driving mechanism, protective cover, count detection switch, count detection dish, lack material and tally control mechanism, from driving mechanism, drive, discounting testing agency, pan feeding fixed wheel, enter feed ring, fixed support, display screen and control unit, one end of the mainframe of three-dimensional frame structure is fixedly welded with the fixed support of rod-like structure, support bracket fastened central authorities are fixedly shaped with discounting testing agency, on the fixed support of discounting testing agency the right and left, spaced set has drive and pan feeding fixed wheel successively respectively, support bracket fastened top is fixedly welded with circle shape and enters feed ring, the main driving mechanism adjoined each other and be fixedly embedded on the upper head plate face of mainframe from driving mechanism, drive motors bottom mainframe upper end is electrically connected with main driving mechanism, to drive main driving mechanism and from driving mechanism transmission feed, the control unit electrical connection being positioned at mainframe side controls rotation or the stopping of drive motors, rotating discoid count detection dish is fixedly shaped with from driving mechanism, count detection dish and the count detection switch on the upper head plate face being fixed on mainframe are parallel correspondingly realizes rotation counting function to coordinate, count detection switch ceases with control unit telecommunications and is connected and shows enumeration data by display screen, the peripheral jacket formula of count detection switch and count detection dish is provided with protective cover, lack material and tally control mechanism from being provided with between driving mechanism and main driving mechanism, scarce material and tally control mechanism are electrically connected with control unit and count detection switch respectively, and when realizing lacking material, drive motors and count detection switch shut down.
2. slide fastener material automatic counting device according to claim 1, it is characterized in that described main driving mechanism is identical from driving mechanism structure with described, both main elements include installation trapezoid seat, fine setting spring, rotary main shaft, depression bar, bent axle, encapsulate pinch roller, drive knurled wheel, adjustment spring and locking wheel, main driving mechanism and from driving mechanism by install trapezoid seat be fixedly mounted on the upper head plate face of mainframe, encapsulate pinch roller is socketed in the upper-center installing trapezoid seat by bent axle, the end of bent axle is with depression bar, on depression bar, wound form is socketed with fine setting spring, driving knurled wheel is socketed in the lower end central authorities of installing trapezoid seat by rotary main shaft, drive between knurled wheel and locking wheel and be provided with adjustment spring, and encapsulate pinch roller is close together with driving knurled wheel, so that material transferring transports.
3. slide fastener material automatic counting device according to claim 1, is characterized in that described count detection dish is fixedly shaped with induced magnet, is added by matching with count detection switch to realize rotating forward and reversely rotates the tally function of subtracting each other; Count detection dish is followed when rotary main shaft rotates and is driven the induced magnet being adsorbed on self to rotate, and when count detection dish rotates forward through sense counter sense switch, control unit is by display screen display positive number stored count result; When count detection dish reversely rotates through sense counter sense switch, control unit is by display screen display negative stored count result.
4. slide fastener material automatic counting device according to claim 1, it is characterized in that the agent structure of described discounting testing agency comprises discounting sense switch, adjustment bulb plunger, installing plate, check-out console, rotation check-out console and slide plate, discounting testing agency is fixedly mounted on support bracket fastened central authorities by installing plate, the front of installing plate is provided with the rotation check-out console of rotary type platy structure by adjustment bulb plunger, rotate check-out console mutually vertical with installing plate, fixedly be shaped with the slide plate of band groove inside installing plate, slide plate is parallel with the side rotating check-out console adjacent; Installing plate below the another side of rotation check-out console is provided with the check-out console of band discounting sense switch, and discounting sense switch ceases with control unit telecommunications and is connected; When slide fastener material is through discounting testing agency; if material is without discounting situation, normal through; if material has discounting situation; then the discounting point of material driven rotary check-out console when the adjacent surface through rotation check-out console and slide plate rotates; the check-out console rotated on check-out console is caused to leave discounting sense switch; signal transmission makes complete equipment shut down to control unit by discounting sense switch, to reduce the generation of accident.
5. slide fastener material automatic counting device according to claim 1, it is characterized in that described scarce material and tally control mechanism body structure comprise fixed block, photoelectric detection switch, connect L-square and photoelectric reflection plate, scarce material and tally control mechanism are fixedly installed on from the plate face of the mainframe between driving mechanism and main driving mechanism by fixed block, the top and bottom connecting L-square are fixedly connected with fixed block with photoelectric reflection plate respectively, the other end of fixed block is provided with and ceases with control unit telecommunications the photoelectric detection switch be connected, photoelectric detection switch is upper and lower parallel corresponding with photoelectric reflection plate, when there are slide fastener deficiencies of stores, photoelectric detection switch sends control unit to after the optical signal of photoelectric reflection plate being detected, to control drive motors and count detection switch shuts down, ensure the accurate and reliable of counting.
CN201410514559.6A 2014-09-29 2014-09-29 A kind of slide fastener material automatic counting device Active CN104223609B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104605584A (en) * 2015-01-30 2015-05-13 浙江杰凯拉链科技有限公司 Splicer for zippers
CN105411120A (en) * 2015-12-08 2016-03-23 驰马拉链(安徽)有限公司 Sensing device applied to cloth sticking machine
CN106560109A (en) * 2015-12-01 2017-04-12 福建浔兴拉链科技股份有限公司 Counting device for zipper
CN109591338A (en) * 2019-01-28 2019-04-09 青岛正沃机械设备科技有限公司 Slide fastener shaping apparatus
CN110607630A (en) * 2019-08-28 2019-12-24 浙江西艾帝拉链科技有限公司 Zipper setting machine
CN111567993A (en) * 2020-06-16 2020-08-25 东莞市乐祥五金制品有限公司 Zipper tooth implanting machine
CN111657634A (en) * 2019-03-08 2020-09-15 青岛正沃机械设备科技有限公司 Zipper pre-finishing machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1919097A (en) * 2006-08-03 2007-02-28 赵致礼 Zipper counting process
CN203192018U (en) * 2013-03-29 2013-09-11 福建浔兴拉链科技股份有限公司 Counting device for number of chain teeth
CN203290349U (en) * 2013-04-27 2013-11-20 清远市通用皮具配件有限公司 Counting device of Zipper winding machine
CN103979271A (en) * 2014-05-28 2014-08-13 青岛海科佳电子设备制造有限公司 Automatic bamboo stick offering counting machine
CN204070836U (en) * 2014-09-29 2015-01-07 青岛正沃机械设备科技有限公司 A kind of slide fastener material automatic counting device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1919097A (en) * 2006-08-03 2007-02-28 赵致礼 Zipper counting process
CN203192018U (en) * 2013-03-29 2013-09-11 福建浔兴拉链科技股份有限公司 Counting device for number of chain teeth
CN203290349U (en) * 2013-04-27 2013-11-20 清远市通用皮具配件有限公司 Counting device of Zipper winding machine
CN103979271A (en) * 2014-05-28 2014-08-13 青岛海科佳电子设备制造有限公司 Automatic bamboo stick offering counting machine
CN204070836U (en) * 2014-09-29 2015-01-07 青岛正沃机械设备科技有限公司 A kind of slide fastener material automatic counting device

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104605584A (en) * 2015-01-30 2015-05-13 浙江杰凯拉链科技有限公司 Splicer for zippers
CN106560109A (en) * 2015-12-01 2017-04-12 福建浔兴拉链科技股份有限公司 Counting device for zipper
CN106560109B (en) * 2015-12-01 2019-12-06 福建晋江浔兴拉链科技有限公司 Zipper counting equipment
CN105411120A (en) * 2015-12-08 2016-03-23 驰马拉链(安徽)有限公司 Sensing device applied to cloth sticking machine
CN109591338A (en) * 2019-01-28 2019-04-09 青岛正沃机械设备科技有限公司 Slide fastener shaping apparatus
CN111657634A (en) * 2019-03-08 2020-09-15 青岛正沃机械设备科技有限公司 Zipper pre-finishing machine
CN110607630A (en) * 2019-08-28 2019-12-24 浙江西艾帝拉链科技有限公司 Zipper setting machine
CN111567993A (en) * 2020-06-16 2020-08-25 东莞市乐祥五金制品有限公司 Zipper tooth implanting machine

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Effective date of registration: 20171207

Address after: No. 100, Chengyang District, Chengyang District, Shandong Province, Shuang Yuan Road spiny flood beach section

Patentee after: QINGDAO DIYUAN ZIPPER CO.,LTD.

Address before: No. 100, Chengyang District, Chengyang District, Shandong Province, Shuang Yuan Road spiny flood beach section

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Patentee before: QINGDAO DIYUAN ZIPPER CO.,LTD.

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Denomination of invention: Automatic zipper material counting device

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