Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art and a kind of rust preventive for metal surface and preparation method thereof is provided; this rust-preventive agent can improve the erosion resistance of metallic surface; improve the performance of protective layer damp proof insulation and isolated air; make it have the rust-proof effect of reliable long period, for metallic substance and metal products provide splendid corrosion protection function.
A kind of rust preventive for metal surface, comprises with parts by weight: dodecenylsuccinic acid 1 ~ 6 part, benzotriazole 1 ~ 8 part, zinc naphthenate 3 ~ 10 parts, N-ethyl, N-phenyl zinc dithiocarbamate 2 ~ 8 parts, sodium oleate 1 ~ 7 part, ethylene glycol 3 ~ 11 parts, myo-Inositol hexaphosphate 4 ~ 10 parts, aluminium powder 5 ~ 12 parts, 3 ~ 9 parts, barium sulfate, Vltra tears 2 ~ 8 parts, dimethylamino ethyl acrylate 2 ~ 9 parts, sodium allyl sulfonate 3 ~ 10 parts, 10 ~ 18 parts, water.
As the further improvement of foregoing invention, described rust preventive for metal surface, comprises with parts by weight: dodecenylsuccinic acid 2 ~ 5 parts, benzotriazole 3 ~ 6 parts, zinc naphthenate 5 ~ 9 parts, N-ethyl, N-phenyl zinc dithiocarbamate 3 ~ 7 parts, sodium oleate 2 ~ 6 parts, ethylene glycol 5 ~ 9 parts, myo-Inositol hexaphosphate 5 ~ 8 parts, aluminium powder 6 ~ 10 parts, 4 ~ 7 parts, barium sulfate, Vltra tears 3 ~ 6 parts, dimethylamino ethyl acrylate 3 ~ 7 parts, sodium allyl sulfonate 4 ~ 9 parts, 12 ~ 17 parts, water.
As the further improvement of foregoing invention, described rust preventive for metal surface, comprises with parts by weight: dodecenylsuccinic acid 4 parts, benzotriazole 5 parts, zinc naphthenate 7 parts, N-ethyl, N-phenyl zinc dithiocarbamate 4 parts, sodium oleate 5 parts, ethylene glycol 7 parts, myo-Inositol hexaphosphate 6 parts, aluminium powder 9 parts, 5 parts, barium sulfate, Vltra tears 4 parts, dimethylamino ethyl acrylate 5 parts, sodium allyl sulfonate 7 parts, 16 parts, water.
The preparation method of above-mentioned rust preventive for metal surface, comprises the following steps:
Step 1, is added to the water dodecenylsuccinic acid, benzotriazole and zinc naphthenate, is warming up to 60 ~ 80 DEG C, stirs, and after letting cool, obtains mixture I;
Step 2, adds N-ethyl, N-phenyl zinc dithiocarbamate, sodium oleate, ethylene glycol, myo-Inositol hexaphosphate, aluminium powder and barium sulfate in step 1 gained mixture I, under agitation in 60 ~ 80 DEG C of insulation 2 ~ 5h, after letting cool, obtains mixtures II;
Step 3, adds Vltra tears, dimethylamino ethyl acrylate and sodium allyl sulfonate in step 2 gained mixtures II, under agitation in 60 ~ 80 DEG C of insulation 2 ~ 5h, after letting cool, obtains mixtures III;
Step 4, adds 2-acrylamido dodecyl sodium sulfonate and N,N-DMAA, is warming up to 50 ~ 70 DEG C, stirs, after letting cool, obtain rust-preventive agent in step 3 gained mixtures III.
As the further improvement of foregoing invention, in step 2, the vacuum tightness of insulating process is-0.08 ~-0.1MPa.
As the further improvement of foregoing invention, in step 3, the vacuum tightness of insulating process is-0.08 ~-0.1MPa.
Rust-preventive agent of the present invention can improve the erosion resistance of metallic surface, improves the performance of protective layer damp proof insulation and isolated air, makes it have the rust-proof effect of reliable long period, for metallic substance and metal products provide splendid corrosion protection function.
Embodiment
Embodiment 1
A kind of rust preventive for metal surface, comprises with parts by weight: dodecenylsuccinic acid 1 part, benzotriazole 1 part, zinc naphthenate 3 parts, N-ethyl, N-phenyl zinc dithiocarbamate 2 parts, sodium oleate 1 part, ethylene glycol 3 parts, myo-Inositol hexaphosphate 4 parts, aluminium powder 5 parts, 3 parts, barium sulfate, Vltra tears 2 parts, dimethylamino ethyl acrylate 2 parts, sodium allyl sulfonate 3 parts, 10 parts, water.
The preparation method of above-mentioned rust preventive for metal surface, comprises the following steps:
Step 1, is added to the water dodecenylsuccinic acid, benzotriazole and zinc naphthenate, is warming up to 60 DEG C, stirs, and after letting cool, obtains mixture I;
Step 2, N-ethyl, N-phenyl zinc dithiocarbamate, sodium oleate, ethylene glycol, myo-Inositol hexaphosphate, aluminium powder and barium sulfate is added in step 1 gained mixture I, under agitation in 60 DEG C, vacuum tightness for being incubated 5h under-0.08MPa condition, after letting cool, obtain mixtures II;
Step 3, adds Vltra tears, dimethylamino ethyl acrylate and sodium allyl sulfonate in step 2 gained mixtures II, under agitation in 60 DEG C, vacuum tightness for being incubated 5h under-0.08MPa condition, after letting cool, obtain mixtures III;
Step 4, adds 2-acrylamido dodecyl sodium sulfonate and N,N-DMAA, is warming up to 50 DEG C, stirs, after letting cool, obtain rust-preventive agent in step 3 gained mixtures III.
Embodiment 2
A kind of rust preventive for metal surface, comprises with parts by weight: dodecenylsuccinic acid 2 parts, benzotriazole 3 parts, zinc naphthenate 5 parts, N-ethyl, N-phenyl zinc dithiocarbamate 3 parts, sodium oleate 2 parts, ethylene glycol 5 parts, myo-Inositol hexaphosphate 5 parts, aluminium powder 6 parts, 4 parts, barium sulfate, Vltra tears 3 parts, dimethylamino ethyl acrylate 3 parts, sodium allyl sulfonate 4 parts, 12 parts, water.
The preparation method of above-mentioned rust preventive for metal surface, comprises the following steps:
Step 1, is added to the water dodecenylsuccinic acid, benzotriazole and zinc naphthenate, is warming up to 65 DEG C, stirs, and after letting cool, obtains mixture I;
Step 2, N-ethyl, N-phenyl zinc dithiocarbamate, sodium oleate, ethylene glycol, myo-Inositol hexaphosphate, aluminium powder and barium sulfate is added in step 1 gained mixture I, under agitation in 70 DEG C, vacuum tightness for being incubated 3h under-0.09MPa condition, after letting cool, obtain mixtures II;
Step 3, adds Vltra tears, dimethylamino ethyl acrylate and sodium allyl sulfonate in step 2 gained mixtures II, under agitation in 70 DEG C, vacuum tightness for being incubated 4h under-0.09MPa condition, after letting cool, obtain mixtures III;
Step 4, adds 2-acrylamido dodecyl sodium sulfonate and N,N-DMAA, is warming up to 55 DEG C, stirs, after letting cool, obtain rust-preventive agent in step 3 gained mixtures III.
Embodiment 3
A kind of rust preventive for metal surface, comprises with parts by weight: dodecenylsuccinic acid 4 parts, benzotriazole 5 parts, zinc naphthenate 7 parts, N-ethyl, N-phenyl zinc dithiocarbamate 4 parts, sodium oleate 5 parts, ethylene glycol 7 parts, myo-Inositol hexaphosphate 6 parts, aluminium powder 9 parts, 5 parts, barium sulfate, Vltra tears 4 parts, dimethylamino ethyl acrylate 5 parts, sodium allyl sulfonate 7 parts, 16 parts, water.
The preparation method of above-mentioned rust preventive for metal surface, comprises the following steps:
Step 1, is added to the water dodecenylsuccinic acid, benzotriazole and zinc naphthenate, is warming up to 75 DEG C, stirs, and after letting cool, obtains mixture I;
Step 2, N-ethyl, N-phenyl zinc dithiocarbamate, sodium oleate, ethylene glycol, myo-Inositol hexaphosphate, aluminium powder and barium sulfate is added in step 1 gained mixture I, under agitation in 75 DEG C, vacuum tightness for being incubated 4h under-0.08MPa condition, after letting cool, obtain mixtures II;
Step 3, adds Vltra tears, dimethylamino ethyl acrylate and sodium allyl sulfonate in step 2 gained mixtures II, under agitation in 75 DEG C, vacuum tightness for being incubated 3h under-0.08MPa condition, after letting cool, obtain mixtures III;
Step 4, adds 2-acrylamido dodecyl sodium sulfonate and N,N-DMAA, is warming up to 60 DEG C, stirs, after letting cool, obtain rust-preventive agent in step 3 gained mixtures III.
Embodiment 4
A kind of rust preventive for metal surface, comprises with parts by weight: dodecenylsuccinic acid 5 parts, benzotriazole 6 parts, zinc naphthenate 9 parts, N-ethyl, N-phenyl zinc dithiocarbamate 7 parts, sodium oleate 6 parts, ethylene glycol 9 parts, myo-Inositol hexaphosphate 8 parts, aluminium powder 10 parts, 7 parts, barium sulfate, Vltra tears 6 parts, dimethylamino ethyl acrylate 7 parts, sodium allyl sulfonate 9 parts, 17 parts, water.
The preparation method of above-mentioned rust preventive for metal surface, comprises the following steps:
Step 1, is added to the water dodecenylsuccinic acid, benzotriazole and zinc naphthenate, is warming up to 70 DEG C, stirs, and after letting cool, obtains mixture I;
Step 2, N-ethyl, N-phenyl zinc dithiocarbamate, sodium oleate, ethylene glycol, myo-Inositol hexaphosphate, aluminium powder and barium sulfate is added in step 1 gained mixture I, under agitation in 65 DEG C, vacuum tightness for being incubated 4h under-0.09MPa condition, after letting cool, obtain mixtures II;
Step 3, adds Vltra tears, dimethylamino ethyl acrylate and sodium allyl sulfonate in step 2 gained mixtures II, under agitation in 70 DEG C, vacuum tightness for being incubated 3h under-0.09MPa condition, after letting cool, obtain mixtures III;
Step 4, adds 2-acrylamido dodecyl sodium sulfonate and N,N-DMAA, is warming up to 65 DEG C, stirs, after letting cool, obtain rust-preventive agent in step 3 gained mixtures III.
Embodiment 5
A kind of rust preventive for metal surface, comprises with parts by weight: dodecenylsuccinic acid 6 parts, benzotriazole 8 parts, zinc naphthenate 10 parts, N-ethyl, N-phenyl zinc dithiocarbamate 8 parts, sodium oleate 7 parts, ethylene glycol 11 parts, myo-Inositol hexaphosphate 10 parts, aluminium powder 12 parts, 9 parts, barium sulfate, Vltra tears 8 parts, dimethylamino ethyl acrylate 9 parts, sodium allyl sulfonate 10 parts, 18 parts, water.
The preparation method of above-mentioned rust preventive for metal surface, comprises the following steps:
Step 1, is added to the water dodecenylsuccinic acid, benzotriazole and zinc naphthenate, is warming up to 80 DEG C, stirs, and after letting cool, obtains mixture I;
Step 2, N-ethyl, N-phenyl zinc dithiocarbamate, sodium oleate, ethylene glycol, myo-Inositol hexaphosphate, aluminium powder and barium sulfate is added in step 1 gained mixture I, under agitation in 80 DEG C, vacuum tightness for being incubated 2h under-0.1MPa condition, after letting cool, obtain mixtures II;
Step 3, adds Vltra tears, dimethylamino ethyl acrylate and sodium allyl sulfonate in step 2 gained mixtures II, under agitation in 80 DEG C, vacuum tightness for being incubated 5h under-0.1MPa condition, after letting cool, obtain mixtures III;
Step 4, adds 2-acrylamido dodecyl sodium sulfonate and N,N-DMAA, is warming up to 70 DEG C, stirs, after letting cool, obtain rust-preventive agent in step 3 gained mixtures III.
Performance test:
The rust-preventive agent of embodiment 1 to 5 gained is carried out performance measurement, and makes comparisons with commercially available prod, commercially available prod take nitrite as the metal rust-inhibiting liquid of main rust-preventive agent.Wherein property indices measures respectively as follows:
Test method:
1. rust prevention test
Present method is used to check that the rust protection liquid made is to the antirust ability of metal.
Testing sequence:
(1) test piece gauze is polished, dry up after cleaning with gasoline → gasoline → ethanol → ethanol successively, stand-by.
(2) in beaker, prepare the rust protection liquid 100ml of 4% concentration, dip the solution prepared with round end glass stick, processed good test piece drips 5, and often dripping diameter is 4 ~ 5mm, should keep certain distance, must not connect between each.Get a test piece simultaneously and make blank.
(3) test piece is dried after put on the porcelain plate of moistening groove, after building moistening groove lid, be placed in leave standstill under 35 ± 2 DEG C of conditions and place.
Leave standstill after 3 days, all there is not rust staining in test piece entirety, in order to shorten the test period, above-mentioned (3) step is adjusted, and imitates mal-condition, sprays salt fog in test piece, be adjusted to following (4) step.
(4) prepare the NaCl solution of 1%, be sprayed on atomizer and drip in better test piece.Put on the porcelain plate of moistening groove after test piece is dried, after building moistening groove lid, leave standstill under being placed in 35 ± 2 DEG C of conditions and place.
After trial period (one month) is full, observe test piece situation, result is as follows.
? |
There is corrosion spot number |
Rank |
Whether qualified |
Commercially available prod |
2 |
A |
Qualified |
Embodiment 1 |
0 |
A |
Qualified |
Embodiment 2 |
0 |
A |
Qualified |
Embodiment 3 |
0 |
A |
Qualified |
Embodiment 4 |
0 |
A |
Qualified |
Embodiment 5 |
0 |
A |
Qualified |
2. corrosion-resistanting test
Present method is soaked in rust protection liquid at a certain temperature by tinsel, after the specified time, evaluates the antiseptic property of rust-preventive agent to metal with metal testing plate colour-change.
Testing sequence:
(1) test piece gauze is polished, dry up after cleaning with gasoline → gasoline → ethanol → ethanol successively, stand-by.
(2) test piece is put into the rust protection liquid bottle filling 4% concentration, make rust protection liquid exceed test piece top and be about 10mm, then build bottle cap, put in the water bath with thermostatic control of 55 ± 2 DEG C and test.
After trial period (one month) is full, observe test piece situation, result is as follows.
? |
Soak time/sky |
Outward appearance |
Whether qualified |
Commercially available prod |
30 |
Rustless, than slightly dark before |
Defective |
Embodiment 1 |
30 |
Rustless, light newly as before |
Qualified |
Embodiment 2 |
30 |
Rustless, light newly as before |
Qualified |
Embodiment 3 |
30 |
Rustless, light newly as before |
Qualified |
Embodiment 4 |
30 |
Rustless, light newly as before |
Qualified |
Embodiment 5 |
30 |
Rustless, light newly as before |
Qualified |
As from the foregoing, rust-preventive agent of the present invention can improve the erosion resistance of metallic surface, improves the performance of protective layer damp proof insulation and isolated air, makes it have the rust-proof effect of reliable long period, for metallic substance and metal products provide splendid corrosion protection function.