CN104199404B - The rotor method of inspection on a production line and system - Google Patents
The rotor method of inspection on a production line and system Download PDFInfo
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- CN104199404B CN104199404B CN201410421428.3A CN201410421428A CN104199404B CN 104199404 B CN104199404 B CN 104199404B CN 201410421428 A CN201410421428 A CN 201410421428A CN 104199404 B CN104199404 B CN 104199404B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The present invention relates to a kind of rotor method of inspection on a production line, by the process treatment process of each equipment in controller detection rotor production process, and form corresponding signal and be stored on the pallet that rotor is corresponding；If rotor is defective, it is sent to reprocess production line by this pallet, reprocesses by reprocessing equipment corresponding on production line, switch controller it is provided with at equipment, unlocking information is fed back to controller, controller coupling unlocking information and the process information reprocessed, clearance pallet after coupling.Use the process treatment process of controller detection rotor, can pinpoint the problems in time, be marked in process information, convenient for reprocessing offer.Use to arrange in controller and reprocess folding information matches operation in operation, can effectively control to reprocess underproof rotor, reduce and omit risk, stopped defective work and flowed into normal procedure due to operation management error.
Description
Technical field
The present invention relates to detection method and system, espespecially a kind of rotor method of inspection on a production line and be
System.
Background technology
In existing full-automatic rotor production line, include defective work detection device, to produced
Rotor product carries out quality testing, and underproof product is loaded in defective collecting box, it is to avoid with
Qualified rotor mixing, have impact on the total quality of product.This detection device carries out performance inspection to rotor
Survey, can not specifically know that underproof rotor specifically which processing step there is a problem, corresponding
The most do not provide and reprocess operation accordingly, so the cost control produced, time are controlled and matter
Amount control has large effect.
Summary of the invention
It is an object of the invention to overcome the defect of prior art, it is provided that a kind of rotor is on a production line
The method of inspection and system, solve can not specifically know when rotor is detected by existing detection device and do not conform to
The problem source of lattice rotor, carries out maintenance, to cost, time and quality control without reprocessing operation
The problems such as impact.
The technical scheme realizing above-mentioned purpose is:
A kind of rotor of present invention method of inspection on a production line, including:
The rotor of support is sequentially transmitted with rotor pallet one to one by being located on transmission line
PROCESS FOR TREATMENT is carried out to each process equipment；
Detect described rotor process treatment process in each process equipment, each process equipment corresponding
PROCESS FOR TREATMENT form correspondingly process information；
By the first read write line being located on described transmission line, the write of described process information is configured at institute
State storage in the memorizer on pallet；
The described storage on described pallet is read by the second read write line being located on described transmission line
Process information in device, so according to described process information judge the PROCESS FOR TREATMENT situation of described rotor with
Determine and described pallet is sent into subsequent processing or reprocesses operation；
In reprocessing operation, by the third reading being located on the production line reprocessing operation write device read turn
Enter the process information in the memorizer reprocessing on the pallet of operation, according to described process information, will wait to return
The described rotor repaiied is put into corresponding equipment and is reprocessed.
Use detection rotor process treatment process in each process equipment, for process treatment process
Middle produced problem can find in time, is then marked in process information, is thus easy to
Know the particular problem that underproof rotor exists, convenient for reprocessing offer.
Further improvement is that of the rotor of the present invention method of inspection on a production line,
Described process information at least includes the identification information of described process equipment；
In reprocessing operation, position-limiting unit is set the pallet reprocessing operation described in entrance is carried out spacing,
Write the process information in the memorizer that device reads on pallet by described third reading simultaneously；
Switch controller is set, forms unlocking information, described unlocking information by described switch controller
In at least include the identification information of described process equipment；
If the identification information of the process equipment in described unlocking information and the technique of storage in described pallet
The identification information match of equipment, then unlock the spacing of described position-limiting unit.Employing is reprocessed and is arranged at operation
Switch controller, forms unlocking information, and the process equipment in unlocking information and process information is identified letter
Breath carries out matching operation, can effectively control to reprocess underproof rotor, there is underproof rotor
Defect problem classify, convenient for reprocessing offer, and reduce and omit risk, stopped defective
Product flow into normal procedure due to operation management error.
Further improvement is that of the rotor of the present invention method of inspection on a production line, described on-off control
Device includes box body, the lid being located on described box body and is in linkage with the relay of described lid；
In reprocessing operation, opening and closing described lid, the rotor reprocessed by band is placed in described box body；
Described relay is driven to form described unlocking information by the keying of described lid.
Further improvement is that of the rotor of the present invention method of inspection on a production line, according to described operation
Information judges that the PROCESS FOR TREATMENT situation of described rotor includes:
If what described process information included is all qualifying signal, control described transmission line connection subsequent processing
Production line, makes described pallet enter subsequent processing with qualified rotor；
If including defective signal in described process information, controlling the connection of described transmission line and reprocessing production
Line, makes described pallet enter with underproof rotor and reprocesses operation.
Further improvement is that of the rotor of the present invention method of inspection on a production line, in work each described
Sensing device it is respectively provided with, for detecting described rotor technique in described process equipment on skill equipment
Processing procedure, and form correspondingly process information accordingly.
A kind of rotor of present invention checking system on a production line, including:
Controller；
With rotor pallet one to one, described pallet is provided with memorizer；
First read write line, is located on transmission line and is adjacent to each process equipment, and being used for will be in described torr
Rotor in dish is carried out described in the process information write that PROCESS FOR TREATMENT is formed in each process equipment
Storage in memorizer in pallet；Described process information is to be detected described rotor respectively by described controller
Process treatment process in individual process equipment and be correspondingly formed；
Second read write line, is located on described transmission line, reads in the described memorizer on described pallet
Process information, judges the PROCESS FOR TREATMENT stake of described rotor for described controller according to described process information
Described pallet is sent into subsequent processing to determine or is reprocessed operation by hole；
Third reading writes device, is located on the production line reprocessing operation, reads and proceeds to reprocess on the pallet of operation
Memorizer in process information, for described controller according to described process information by institute to be reprocessed
State rotor to put into corresponding equipment and reprocess.
Rotor produced problem in process treatment process can be found in time by controller, then exist
It is marked in process information, thus readily appreciates that the particular problem that underproof rotor exists,
Convenient for reprocessing offer.
Further improvement is that of rotor of the present invention detecting system on a production line, also includes being located at returning
Repairing the position-limiting unit on the production line of operation and switch controller, described position-limiting unit returns described in entering
The pallet repairing operation carries out spacing；Described switch controller forms unlocking information and sends to described control
Device, the process equipment identification information that described controller mates in described unlocking information is deposited in described pallet
The process equipment identification information of storage, if coupling, then unlocks the spacing of described position-limiting unit.By switch
The unlocking information that controller is formed, controller is by the process equipment identification information in coupling unlocking information
With the process equipment identification information in process information so that controller can effectively control underproof turn
The repair conditions of son, reduces and omits risk, has stopped defective work and has flowed into due to operation management error
Normal procedure.
Further improvement is that of rotor of the present invention detecting system on a production line, described on-off control
Device includes box body, the lid being located on described box body and is in linkage with the relay of described lid；
In reprocessing operation, open and close described lid, rotor to be reprocessed is placed in described box body；
Described relay is driven to form described unlocking information by the keying of described lid.
Further improvement is that of rotor of the present invention detecting system on a production line, described controller root
Judge that according to described process information the PROCESS FOR TREATMENT situation of described rotor includes: if described process information all wraps
Include qualifying signal, control the transmission line connection subsequent processing production line of described production line, described pallet band
Qualified rotor and enter subsequent processing；
If including defective signal in described process information, controlling the connection of described transmission line and reprocessing production
Line, described pallet enters with underproof rotor and reprocesses operation.
Further improvement is that of rotor of the present invention detecting system on a production line, also includes being located at and turns
Sensing device at each process equipment on sub-production line, described sensing device will sense described in turn
Son process treatment process in described equipment sends to described controller, for forming described operation letter
Breath.
Accompanying drawing explanation
Fig. 1 is the structural representation of rotor of the present invention detecting system on a production line；
Fig. 2 is the structural representation of pallet in rotor of the present invention detecting system on a production line；
Fig. 3 is the structural representation of rotor of the present invention detecting system breaker in middle controller on a production line
Figure；
Fig. 4 is a system block diagram of rotor of the present invention detecting system middle controller on a production line；
Fig. 5 is another system block diagram of rotor of the present invention detecting system middle controller on a production line；
And
Fig. 6 is the flow chart of rotor of the present invention detection method on a production line.
Detailed description of the invention
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
Refering to Fig. 1, it is shown that the structural representation of rotor of the present invention detecting system on a production line,
Refering to Fig. 6, it is shown that the flow chart of rotor of the present invention detection method on a production line.The present invention carries
Supply a kind of rotor detection method on a production line and system, use controller detection rotor production line
The process treatment process of each process equipment upper, is stored in process treatment process formation process information and puts
Putting in the memorizer on the pallet of this rotor, if occurring mistake in process treatment process, i.e. this rotor is
Defective work, in process information, record has the corresponding technique produced problem of corresponding process equipment, permissible
The problem obtaining defective rotor in real time and intuitively is convenient for reprocessing offer.Transmission at production line
Utilize flow-dividing control on line, qualified rotor is assigned on the production line of subsequent processing, underproof
Rotor is assigned to reprocess production line, especially by arranging read write line, reads the work of memorizer on pallet
Sequence information, is allocated according to the record of process information.Reprocessing by arranging read write line on production line,
Read the process information on the memorizer in the pallet of defective rotor, by position-limiting unit to not conforming to
Lattice rotor and carry the pallet of this rotor and carry out spacing, operator believe according to the operation of defective rotor
Underproof rotor is picked up in putting into corresponding equipment and is reprocessed by breath, by arranging switch controller,
Forming unlocking information, controller mates in the process equipment identification information in unlocking information and process information
Process equipment identification information, if mating, the operation of justification function personnel is correct, can will reprocess life
The pallet produced on line is let pass and empties its interior memorizer.Controller controls defective by position-limiting unit
Rotor be parked on the transmission line reprocessing production line, wait after operator's operation, then pallet of letting pass,
Can effectively reduce the probability that leakage is repaiied, stop defective work and flow into normal work due to operation management error
Sequence.Below in conjunction with the accompanying drawings rotor of the present invention detection method on a production line and system are illustrated.
Refering to Fig. 1, it is shown that the structural representation of rotor of the present invention detecting system on a production line.
Below in conjunction with Fig. 1, rotor of the present invention detecting system on a production line is illustrated.
As it is shown in figure 1, the detecting system that rotor of the present invention is on a production line includes controller 40, torr
Dish the 30, first read write line the 50, second read write line 60, third reading write device 70, shown in Fig. 2,
On each pallet 30, correspondence is placed with a rotor 302, and pallet 30 is provided with pedestal, this pedestal
For placing rotor 302, pallet 30 is provided with memorizer 301, for storing the rotor 302 of support
Relevant information.First read write line 50 is located on the transmission line 104 of rotor production line 10 and is adjacent to
Each process equipment, for carrying out work by the rotor 302 in pallet 30 in each process equipment
Skill processes storage in the memorizer 301 in the process information write pallet 30 formed；This operation is believed
Breath is to be detected the rotor 302 process treatment process in each process equipment and corresponding by controller 40
Formed；Second read write line 60 is located on transmission line 104, reads the memorizer 301 on pallet 30
Interior process information, controller 40 judges the PROCESS FOR TREATMENT situation of rotor 302 according to this process information
Pallet 30 is sent into subsequent processing to determine or reprocesses operation；Third reading is write device 70 and is located at and reprocesses operation
Reprocess on production line 20, read the work proceeding in the memorizer 301 reprocessing on the pallet 30 of operation
Sequence information；Controller 40 according to third reading write device 70 read process information and by rotor to be reprocessed
302 put into corresponding equipment reprocesses.
Process equipment 101, process equipment 102, process equipment it is disposed with on rotor production line 10
103, pallet 30 moves on the transmission line 104 of rotor production line 10, successively by pallet 30
The process equipment 101 of rotor production line 10 delivered to by rotor 302, carries out PROCESS FOR TREATMENT in 102,103.
First read write line 50 and the second read write line 60 are arranged on the transmission line 104 of rotor production line 10,
For the memorizer 301 on pallet 30 being written and read operation.Third reading is write device 70 and is arranged on and reprocesses
On the transmission line 204 of production line 20, for the storage on the pallet 30 reprocessed on production line 20
Device 301 is written and read operation.
Rotor of the present invention detecting system on a production line also includes being located at the limit reprocessed on production line 20
Bit location 205 and switch controller 201,202,203, position-limiting unit 205 is located at and is reprocessed production line 20
Transmission line 204 on, to entering, to reprocess the pallet 30 of operation spacing, stops the operation of pallet 30.
Switch controller 201,202,203 with rotor production line 10 at process equipment 101,102,103 phase
Correspondence, on-off control 201,202,203 form unlocking information, this unlocking information by the keying of equipment
Inside including process equipment identification information, the process equipment in unlocking information is identified letter by controller 40
The process equipment identification information that breath is write in the process information that device 70 reads with third reading mates,
If coupling, then unlock spacing to pallet 30 of position-limiting unit 205, clearance pallet 30 by pallet
Memorizer 301 in 30 carries out null clear operation, in order to pallet 30 enters subsequent processing and uses.Control
The matching process of device 40, can detect to deposit defective rotor whether there is operation mistake, real
Now the rotor gone wrong in same process equipment is put together, conveniently reprocess operation.
Shown in Fig. 1 and Fig. 3, switch controller 201,202,203 are located at and reprocess production line 20
Place, illustrates the structure of switch controller, switch controller as a example by switch controller 201
The lid 2012 of 201 include box body 2011, being located on box body 2011 and be in linkage with lid 2012
Relay 2013, box body 2011 is used for housing underproof rotor 302, switch controller 201
Corresponding to process equipment 101, so the box body 2011 of switch controller 201 is used for being contained in technique
The rotor 302 that at equipment 101, process treatment process goes wrong.Lid 2012 is articulated in box body 2011
Side, lid be located on box body 2011, lid 2012 end face is provided with handle, it is simple to opening cover
2012.Relay 2013 is the side of close lid 2012 folding in being located at box body 2011, is reprocessing
In operation, open and close lid 2012, rotor 302 to be reprocessed is placed in box body 2011, by lid
The keying of body 2012 drives relay 2013 to form unlocking information, includes correspondence in this unlocking information
The identification information of process equipment, controller 40 is to the identification information of process equipment in unlocking information and holds
The identification information of the process equipment in the process information stored in holding in the palm the pallet 30 of defective rotor 302
Mating, this coupling operates the most correctly for detecting reprocessing of defective rotor 302, i.e. this turn
Son 302 has put into corresponding box body the most accurately.Switch controller 202 and switch controller
The structure of 203 is identical with switch controller 201, does not repeats them here.In the present embodiment, switch
Controller 201 corresponding process equipment 101, the i.e. process treatment process of process equipment 101 go wrong
Rotor put into the box body 2011 of switch controller 201, the corresponding technique of switch controller 202 sets
Standby 102, switch controller put into by the rotor that i.e. process treatment process of process equipment 102 goes wrong
In the box body of 202, switch controller 203 corresponding process equipment 103, the i.e. work of process equipment 103
The box body of switch controller 203 put into by the rotor that skill processing procedure goes wrong, so to there is phase
Classify with the problem rotor of PROCESS FOR TREATMENT, be very easy to reprocess operation.Pass through position-limiting unit
The operation limiting pallet and the identification information of the process equipment mated in unlocking information and process information, can
Reprocessing underproof rotor with effective control, the defect problem that there is underproof rotor is carried out point
Class, convenient for reprocessing offer, and reduce omission risk, stop defective work due to operation management mistake
Flow into normal procedure by mistake.
As a better embodiment of the present invention, rotor detecting system on a production line also includes showing
Show that device 80, display 80 are located to reprocess at production line 20, be used for showing that third reading is write device 70 and read
The process information reprocessing the storage of pallet 30 built-in storage 301 in operation, by the work in process information
Skill equipment identification information shows, the technique facilitating operator to can be visually seen this defective rotor is asked
Topic, then puts into the box body of corresponding switch controller further according to process equipment identification information by rotor
In.
The operation principle of controller 40 is as follows:
Shown in Fig. 4, controller 40 detects the rotor 302 technique on rotor production line 10 and sets
Standby 101, the process treatment process at 102,103, by this process treatment process formation process information and control
Make the first read write line 50 to be written in the memorizer 301 of pallet 30 by process information.Rotor of the present invention
The system of production line detection rotor also includes being located at the dress of the sensing on each equipment on rotor production line 10
Put, i.e. process equipment 101 is provided with the sensing device of correspondence, for monitoring the work of process equipment 101
Skill processing procedure, and the sensitive information of detection is sent to controller 40, process equipment 102 and work
Also being both provided with on skill equipment 103 sensing device, action principle fills with the sensing at process equipment 101
Put.Rotor 302, on the transmission line 104 of rotor production line 10, is sent to technique by pallet 30
Equipment 101, process equipment 102, process equipment 103 carry out corresponding operation process, process equipment
101, sensing device monitoring process treatment process corresponding on process equipment 102, process equipment 103,
And form sensitive information and be sent to controller 40, the sensitive information received is converted to work by controller 40
Sequence information, and it is sent to the first read write line 50, control the first read write line 50 and process information is written to
In the memorizer 301 of pallet 30.This process information includes process code, process equipment identification information
(i.e. device code), qualifying signal and target operation, if in a certain work of a certain process equipment
Skill process there is a problem, then add dead code, this dead code labelling rotor in process information
The particular problem of 302.
Controller 40 controls at the technique of the process equipment 101,102,103 of rotor production line 10
The downstream of the rotor after reason, this controller 40 receives the second read write line 60 and reads pallet
Process information in memorizer 301 on 30, this second read write line 60 is located at the transmission of rotor production line
On line 104, controller 40 judges according to this process information, in mainly judging process information
Qualifying signal, if substandard product then controls pallet 30 and reprocesses operation with rotor 302 entrance,
If qualified products then control pallet 30 enters subsequent processing with rotor 302.Turning on pallet 30
Son 302 have passed through three process equipments and carries out PROCESS FOR TREATMENT so that in memorizer 301, respective stored has
Three operation signals, after controller 40 receives these three operation signals, in each operation signal
Qualified information judge, if being qualifying signal, then control transmission line 104 connect next work
Sequence production line, pallet 30 enters subsequent processing along with transmission line 104 with qualified rotor 302；
If including a defective information, then control transmission line 104 connection and reprocess production line 20, pallet
30 reprocess operation along with transmission line 104 enters into underproof rotor 302.
Shown in Fig. 5, controller 40 controls to reprocess operating process in operation, and pallet 30 is not with
Qualified rotor 302 enters into the transmission line 204 reprocessing production line 20, and third reading is write device 70 and read
Process information on this pallet 30 is sent to controller 40, and pallet 30 is carried out by position-limiting unit 205
Spacing.Controller 40 receive third reading write device 70 read process information control display 80 show
Containing the process information of defective information, instructing operator to carry out reprocessing operation, controller 40 is controlled
The position-limiting unit 205 arranged on transmission line 204 processed stretches out to stop pallet 30 so that pallet 30 stops
It is placed on transmission line 204, waits that operator carry out reprocessing operation.Controller 40 controls display
The process information of 80 displays is the process information with dead code, and operator pass through display 80
Can intuitively obtain the inefficacy technique of defective rotor, concrete which process equipment corresponding, by rotor 302
Put in the box body of corresponding switch controller, if asking occurs in the technique at process equipment 101
Topic, then in the corresponding box body that rotor 302 is put into switch controller 201, open-close on-off controller
When rotor is put into box body by the lid of 201, the relay of linkage forms unlocking information and is sent to control
Device 40, includes process equipment identification information in this unlocking information, controller 40 contrasts this unblock letter
Breath and the process equipment identification information in process information, if process equipment identification information is identical in both,
Being coupling, then send control signal control position-limiting unit 205 and regain, pallet 30 is along with transmission line
204 motions, are sent to material process and continue into rotor production line 10.Controller 40 is also simultaneously
Control third reading is write device 70 and is emptied in the memorizer 301 on pallet 30；If both set interior technique
Standby identification information is different, is and does not mate, then control display display error message, point out operator
Member's job error.
In the present embodiment, process equipment 101 is turning operation, and process equipment 102 is weld job,
Process equipment 103 is winding operation, if occurring in that process problems at process equipment 101, i.e.
Defective for turning operation, underproof for turning operation rotor is put into switch controller 201 by correspondence
Box body in, subsequent operation personnel can carry out turning operation to underproof rotor, the rotor after reprocessing
It is qualified products；If occurring in that process problems at process equipment 102, it is weld job
Defective, in the corresponding box body that underproof for weld job rotor is put into switch controller 202,
Subsequent operation personnel can carry out weld job to underproof rotor, and the rotor after reprocessing is qualified product
Product；If occurring in that process problems at process equipment 103, it is winding operation defective, right
Underproof for winding operation rotor should be put in the box body of switch controller 203, subsequent operation people
Member can carry out winding operation to underproof rotor, and the rotor after reprocessing is qualified products.In this reality
Executing in example, rotor production line is equipped with three equipment with reprocessing on production line, corresponding actual production technique
In, it is not limited to three equipment, can be multiple, it is also possible to for single.
Having the beneficial effect that of rotor of the present invention detecting system on a production line
Rotor produced problem in process treatment process can be found in time by controller, then exist
It is marked in process information, thus readily appreciates that the particular problem that underproof rotor exists,
Convenient for reprocessing offer.The unlocking information formed by switch controller so that controller can be effective
Controlling the repair conditions of underproof rotor, the defect problem that there is underproof rotor is carried out point
Class, convenient for reprocessing offer, and reduce omission risk, stop defective work due to operation management mistake
Flow into normal procedure by mistake.
Refering to Fig. 6, it is shown that the flow chart of rotor of the present invention detection method on a production line, below
In conjunction with Fig. 6, rotor of the present invention detection method on a production line is illustrated.
As shown in Figure 6, rotor of the present invention detection method on a production line includes:
Perform step S11, by the pallet be located on transmission line, rotor is sequentially delivered to each technique
Equipment carries out PROCESS FOR TREATMENT.Shown in Fig. 1, rotor production process on a production line is to pass through
Rotor is sent to each technique and sets by the pallet 30 being arranged on the transmission line 104 of rotor production line 10
Standby, each rotor 302 correspondence is positioned in a pallet 30, and rotor 302 sets in technique respectively
Standby 101, process equipment 102, carry out corresponding PROCESS FOR TREATMENT at process equipment 103.Then perform
Step S12.
Perform step S12, the process treatment process in each equipment on detection rotor production line, and shape
Become process information.During rotor carries out PROCESS FOR TREATMENT, examined in real time by controller 40
Survey, and per unit PROCESS FOR TREATMENT information is formed correspondingly process information.Especially by such as lower section
Method realizes: be provided with sensing dress on process equipment 101, process equipment 102, process equipment 103
Put, the PROCESS FOR TREATMENT in equipment is monitored, record whether completing of each technique, form sensing
Information is sent to controller 40, and controller 40 is according to the sensitive information formation process information received.Should
The identification information of process equipment is at least included in process information.Then step S13 is performed.
Perform step S13, be written to place on the pallet of rotor by process information by the first read write line
Memorizer in.Shown in Fig. 2, pallet 30 is provided with memorizer 301, for storage tray
The relevant information of the rotor 302 of 30 supports.The process information of rotor 302 is sent to by controller 40
First read write line 50, controls the first read write line 50 and this process information is written to the storage of pallet 30
Storage in device 301.Then step S14 is performed.
Performing step S14, the process information read on described pallet memorizer by the second read write line is entered
And control pallet and enter subsequent processing or reprocess operation.Shown in Fig. 1, produce by being located at rotor
The second read write line 60 at line 10 reads the process information in the memorizer 301 of pallet 30, will
This process information is sent to controller 40, and controller 40 is by judging this process information and then controlling torr
Dish enters subsequent processing or reprocesses operation.Process code, process equipment mark letter is included in process information
Breath (device code), qualifying signal and target operation, if in a certain technique mistake of a certain equipment
Journey there is a problem, then add dead code, this dead code labelling rotor 302 in process information
Particular problem.The process information that second read write line 60 sends includes the operation letter of process equipment 101
Breath, the process information of process equipment 102, the process information of process equipment 103, controller 40 is right
Qualifying signal in above three process information judges, concrete judgement includes: if be qualified
Signal, controller 40 controls transmission line 104 and connects subsequent processing production line, and pallet 30 is with qualified
Rotor 302 enter subsequent processing；If including defective signal, controller 40 controls transmission line 104
Production line 20 is reprocessed in connection, and pallet 30 enters with underproof rotor 302 and reprocesses operation, to entering
The rotor entering to reprocess operation performs step S15.
Perform step S15, write, by reprocessing the third reading in operation, the operation letter that device reads on pallet
Breath, puts into corresponding equipment by rotor to be reprocessed and reprocesses.Shown in Fig. 1, reprocess production line
Being provided with third reading on 20 and write device 70, third reading is write device 70 and is read on pallet 30 in memorizer 301
Process information, and process information is sent to controller 40, controller 40 receives process information
After, find out the process information with dead code, by the process information with dead code information
Process equipment identification information, rotor to be reprocessed is put into corresponding equipment and reprocesses.
Shown in Fig. 1, in reprocessing operation, the transmission line 204 reprocess production line 20 sets
Put position-limiting unit 205, carry out spacing by position-limiting unit 205 to entering the pallet 30 reprocessing operation,
Write, by third reading, the process information that device 70 reads on pallet 30 in memorizer 301 simultaneously.Reprocessing
At production line 20, switch controller is set, for accommodating rotor to be reprocessed, passes through switch controller
Form unlocking information, at least include the identification information of process equipment in this unlocking information, to unlocking information
Process equipment identification information in interior process equipment identification information and process information mates, if
Join, unlock position-limiting unit 205 and pallet 30 is let pass.
Shown in Fig. 3, switch controller 201 includes box body 2011, is located on box body 2011
Lid 2012 and be in linkage with the relay 2013 of lid 2012, treats the rotor reprocessed and returns
When repairing operation, rotor to be reprocessed is picked up from the pallet of support and puts in corresponding box body,
Need during this to open and close lid 2012, when opening and closing lid 2012, drive relay 2013 so that
Relay 2013 forms unlocking information.
Corresponding process equipment 101,102,103 is provided with switch controller 201, and 202,203, in this reality
Execute in example, switch controller 201 corresponding process equipment 101, the i.e. PROCESS FOR TREATMENT of process equipment 101
The rotor that process goes wrong puts into the box body 2011 of switch controller 201, switch controller 202
Corresponding process equipment 102, the rotor that i.e. process treatment process of process equipment 102 goes wrong is put into
In the box body of switch controller 202, switch controller 203 corresponding process equipment 103, i.e. technique set
The box body of switch controller 203 put into by the rotor that the process treatment process of standby 103 goes wrong, this
The problem rotor that there is same process process is classified by sample, is very easy to reprocess operation.Logical
Cross position-limiting unit and limit the process equipment in the operation of pallet and coupling unlocking information and process information
Identification information, can effectively control to reprocess underproof rotor, the defect that there is underproof rotor
Problem is classified, convenient for reprocessing offer, and reduces and omit risk, stopped defective work due to
Operation management is slipped up and is flowed into normal procedure.
Unlocking information and process information being fitted through controller 40 realize, coupling then controls to put
Row pallet clear hole memorizer；Do not mate and then control display error message.Concrete matching process is:
After controller 40 receives the unlocking information that switch controller is formed, it is right to include in unlocking information
The process equipment identification information contrast third reading answered writes the process information that device 70 reads, and concrete contrast should
Include the process information of dead code in process information, in this information, include process equipment mark letter
Breath, by the process equipment identification information in unlocking information and the work in the process information with dead code
Skill equipment identification information contrasts, if coupling, sends control information control position-limiting unit 205 and receives
Return, clearance pallet 30 so that pallet 30 followed by transmission line 204 and enters into material process, continue
It is recycled to rotor production line 10, controls third reading simultaneously and write device 70 by the memorizer 301 on pallet 30
Empty；If not mating, then controlling display 80 and show error message, prompting operator's operation is wrong
By mistake, wait that operator revise.
In the present embodiment, process equipment 101 is turning operation, and process equipment 102 is weld job,
Process equipment 103 is winding operation, if occurring in that process problems at process equipment 101, i.e.
Defective for turning operation, underproof for turning operation rotor is put into switch controller 201 by correspondence
Box body in, subsequent operation personnel can carry out turning operation to underproof rotor, the rotor after reprocessing
It is qualified products；If occurring in that process problems at process equipment 102, it is weld job
Defective, in the corresponding box body that underproof for weld job rotor is put into switch controller 202,
Subsequent operation personnel can carry out weld job to underproof rotor, and the rotor after reprocessing is qualified product
Product；If occurring in that process problems at process equipment 103, it is winding operation defective, right
Underproof for winding operation rotor should be put in the box body of switch controller 203, subsequent operation people
Member can carry out winding operation to underproof rotor, and the rotor after reprocessing is qualified products.In this reality
Executing in example, rotor production line is equipped with three equipment with reprocessing on production line, corresponding actual production technique
In, it is not limited to three equipment, can be multiple, it is also possible to for single.
Having the beneficial effect that of rotor of the present invention detection method on a production line
Use controller detection rotor process treatment process in each equipment, for PROCESS FOR TREATMENT mistake
In journey, produced problem can find in time, is then marked in process information, holds the most very much
Easily know the particular problem that underproof rotor exists, convenient for reprocessing offer.Use in controller
Folding information matches operation in operation is reprocessed in setting, can effectively control to reprocess underproof rotor, subtract
Omit risk less, stopped defective work and flowed into normal procedure due to operation management error.
Above in association with accompanying drawing embodiment, the present invention is described in detail, ordinary skill people in this area
The present invention can be made many variations example by member according to the above description.Thus, some details in embodiment
Should not constitute limitation of the invention, the present invention by the scope that defines using appended claims as this
The protection domain of invention.
Claims (10)
1. the rotor method of inspection on a production line, it is characterised in that including:
The rotor of support is sequentially transmitted with rotor pallet one to one by being located on transmission line
PROCESS FOR TREATMENT is carried out to each process equipment；
Detect described rotor process treatment process in each process equipment, each process equipment corresponding
PROCESS FOR TREATMENT form corresponding process information；
By the first read write line being located on described transmission line, the write of described process information is configured at institute
State storage in the memorizer on pallet；
The described storage on described pallet is read by the second read write line being located on described transmission line
Process information in device, so according to described process information judge the PROCESS FOR TREATMENT situation of described rotor with
Determine and described pallet is sent into subsequent processing or reprocesses operation；
In reprocessing operation, by the third reading being located on the production line reprocessing operation write device read turn
Enter the process information in the memorizer reprocessing on the pallet of operation, according to described process information, will wait to return
The described rotor repaiied is put into corresponding equipment and is reprocessed.
2. the rotor method of inspection on a production line as claimed in claim 1, it is characterised in that
Described process information at least includes the identification information of described process equipment；
In reprocessing operation, position-limiting unit is set the pallet reprocessing operation described in entrance is carried out spacing,
Write the process information in the memorizer that device reads on pallet by described third reading simultaneously；
Switch controller is set, forms unlocking information, described unlocking information by described switch controller
In at least include the identification information of described process equipment；
If the identification information of the process equipment in described unlocking information and the technique of storage in described pallet
The identification information match of equipment, then unlock the spacing of described position-limiting unit.
3. the rotor method of inspection on a production line as claimed in claim 2, it is characterised in that
Described switch controller includes box body, the lid being located on described box body and is in linkage with described lid
Relay；
In reprocessing operation, open and close described lid, rotor to be reprocessed is placed in described box body；
Described relay is driven to form described unlocking information by the keying of described lid.
4. the rotor method of inspection on a production line as claimed in claim 1, it is characterised in that
Judge that according to described process information the PROCESS FOR TREATMENT situation of described rotor includes:
If what described process information included is all qualifying signal, control described transmission line connection subsequent processing
Production line, makes described pallet enter subsequent processing with qualified rotor；
If including defective signal in described process information, controlling the connection of described transmission line and reprocessing production
Line, makes described pallet enter with underproof rotor and reprocesses operation.
5. the rotor method of inspection on a production line as claimed in claim 1, it is characterised in that
On process equipment each described, it is respectively provided with sensing device, is used for detecting described rotor in described technique
Process treatment process in equipment, and form correspondingly process information accordingly.
6. rotor checking system on a production line, it is characterised in that including:
Controller；
With rotor pallet one to one, described pallet is provided with memorizer；
First read write line, is located on transmission line and is adjacent to each process equipment, and being used for will be in described torr
Rotor in dish is carried out described in the process information write that PROCESS FOR TREATMENT is formed in each process equipment
Storage in memorizer in pallet；Described process information is to be detected described rotor respectively by described controller
Process treatment process in individual process equipment and be correspondingly formed；
Second read write line, is located on described transmission line, reads in the described memorizer on described pallet
Process information, judges the PROCESS FOR TREATMENT shape of described rotor for described controller according to described process information
Described pallet is sent into subsequent processing to determine or is reprocessed operation by condition；
Third reading writes device, is located on the production line reprocessing operation, reads and proceeds to reprocess on the pallet of operation
Memorizer in process information, for described controller according to described process information by institute to be reprocessed
State rotor to put into corresponding equipment and reprocess.
7. rotor checking system on a production line as claimed in claim 6, it is characterised in that
Also include position-limiting unit and the switch controller being located on the production line reprocessing operation, described position-limiting unit
The pallet reprocessing operation described in entrance is carried out spacing；Described switch controller forms unlocking information and sends
To described controller, described controller mates the process equipment identification information in described unlocking information and institute
State the process equipment identification information of storage in pallet, if coupling, then unlock the spacing of described position-limiting unit.
8. rotor checking system on a production line as claimed in claim 7, it is characterised in that
Described switch controller includes box body, the lid being located on described box body and is in linkage with described lid
Relay；
In reprocessing operation, open and close described lid, rotor to be reprocessed is placed in described box body；
Described relay is driven to form described unlocking information by the keying of described lid.
9. rotor checking system on a production line as claimed in claim 6, it is characterised in that
According to described process information, described controller judges that the PROCESS FOR TREATMENT situation of described rotor includes:
If described process information all includes qualifying signal, the transmission line controlling described production line connects next
Operation production line, described pallet enters subsequent processing with qualified rotor；
If including defective signal in described process information, controlling the connection of described transmission line and reprocessing production
Line, described pallet enters with underproof rotor and reprocesses operation.
10. rotor checking system on a production line as claimed in claim 6, it is characterised in that
Also including being located at the sensing device at each process equipment on rotor production line, described sensing device will sense
The described rotor measured process treatment process in described equipment sends to described controller, for shape
Become described process information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410421428.3A CN104199404B (en) | 2014-08-25 | 2014-08-25 | The rotor method of inspection on a production line and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410421428.3A CN104199404B (en) | 2014-08-25 | 2014-08-25 | The rotor method of inspection on a production line and system |
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| Publication Number | Publication Date |
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| CN104199404A CN104199404A (en) | 2014-12-10 |
| CN104199404B true CN104199404B (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410421428.3A Active CN104199404B (en) | 2014-08-25 | 2014-08-25 | The rotor method of inspection on a production line and system |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107272627A (en) * | 2017-07-21 | 2017-10-20 | 东莞职业技术学院 | Intelligent flexible production line and its production method |
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|---|---|---|---|---|
| US6094255A (en) * | 1997-02-04 | 2000-07-25 | Nikon Corporation | Projection exposure apparatus and method that floats a plate |
| GB2464472A (en) * | 2008-10-15 | 2010-04-21 | Anthony Ralph Kennard | Guided vehicle and overhead track system |
| CN203164400U (en) * | 2013-04-10 | 2013-08-28 | 机科发展科技股份有限公司 | Compressor rotor counter electromotive force detection apparatus |
| CN103440554A (en) * | 2013-08-29 | 2013-12-11 | 中国科学院自动化研究所 | Motor producing quality monitoring and managing system and corresponding method |
| CN203774991U (en) * | 2013-12-30 | 2014-08-13 | 常州鼎唐电机有限公司 | Armature automatic production line |
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2014
- 2014-08-25 CN CN201410421428.3A patent/CN104199404B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6094255A (en) * | 1997-02-04 | 2000-07-25 | Nikon Corporation | Projection exposure apparatus and method that floats a plate |
| GB2464472A (en) * | 2008-10-15 | 2010-04-21 | Anthony Ralph Kennard | Guided vehicle and overhead track system |
| CN203164400U (en) * | 2013-04-10 | 2013-08-28 | 机科发展科技股份有限公司 | Compressor rotor counter electromotive force detection apparatus |
| CN103440554A (en) * | 2013-08-29 | 2013-12-11 | 中国科学院自动化研究所 | Motor producing quality monitoring and managing system and corresponding method |
| CN203774991U (en) * | 2013-12-30 | 2014-08-13 | 常州鼎唐电机有限公司 | Armature automatic production line |
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| Publication number | Publication date |
|---|---|
| CN104199404A (en) | 2014-12-10 |
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