CN115660549A - Material information management system and method, computer device and storage medium - Google Patents
Material information management system and method, computer device and storage medium Download PDFInfo
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Abstract
The application discloses a material information management system and a method thereof, computer equipment and a storage medium. The material information management system comprises a programmable logic controller module, a manufacturing execution module and a data processing module. The programmable logic controller module is used for acquiring material data used by the field device for field operation. And the manufacturing execution module is used for detecting products according to the material binding information and the product information provided by the field equipment to obtain product data. The data processing module is used for receiving the material data reported by the programmable logic control module in real time and the product data reported by the manufacturing execution module in real time, and analyzing and processing the material data and the product data to obtain the material use condition. The material information management system and the method thereof, the computer equipment and the storage medium realize the digital management of the material information system through the programmable logic controller module, the manufacturing execution module and the data processing module, do not need manual management and improve the operation efficiency.
Description
Technical Field
The present application relates to the field of material management technologies, and in particular, to a material information management system and method, a computer device, and a storage medium.
Background
The module process is an important component of the liquid crystal display process, the main processes of the module process comprise the processes of polaroid attaching, binding, backlight assembling and the like, the material composition of the module process is more than 50, and the module process is manually managed at present. The current module materials are managed manually, and work is heavy and errors are easy to occur.
Disclosure of Invention
In view of the above, the present invention is directed to solving, at least to some extent, one of the problems in the related art. Therefore, an object of the present application is to provide a material information management system, a method thereof, a computer device, and a storage medium.
The embodiment of the application provides a material information management system. The material information management system comprises a programmable logic controller module, a manufacturing execution module and a data processing module. The programmable logic controller module is used for acquiring material data used by field equipment for field operation; the manufacturing execution module is used for detecting products according to the material binding information and the product information provided by the field equipment to obtain product data; the data processing module is used for receiving the material data reported by the programmable logic control module in real time and the product data reported by the manufacturing execution module in real time, and analyzing and processing the material data and the product data to obtain the material use condition.
In some embodiments, the material information management system includes a visualization module for feeding back the material usage in real time on a user interface for a user to manage the material information.
In some embodiments, the material data includes material information, a number of materials loaded, and a number of times of material loading and a number of times of material dumping of the field device, and the programmable logic controller module is specifically configured to acquire the material information and the number of materials loaded, which are acquired and reported by an identification code recognition device, and acquire the number of times of material loading and the number of times of material dumping of the field device.
In some embodiments, the data processing module is specifically configured to perform analysis processing according to the material information, the loading quantity, and the material taking times and material throwing times of the field device to obtain material balance information and material throwing information; the visualization module is used for feeding back the material balance information and the material throwing information in real time on the user interface so that a user can confirm the material supplementing requirement.
In some embodiments, the manufacturing execution module verifies the material binding information and the product information provided by the field device with preset material information corresponding to a production model, and reports the product information, the material site information, the material binding information and bad information of product detection in real time under the condition of successful verification.
In some embodiments, the visualization module is specifically configured to feed back the material binding information in real time on the user interface for a user to confirm that the material has been used correctly; the visualization module is specifically used for feeding back the material site information in real time on the user interface so that a user can confirm the in-process state of the produced material.
In some embodiments, the data processing module is specifically configured to perform analysis processing according to the material data, the product information, and the product reject information to obtain output information and production loss information; the visualization module is specifically used for feeding back the production information and the production loss information in real time on the user interface so that a user can adjust materials of field operation for use.
In some embodiments, the material information management system comprises a demand confirmation module and a material object receiving module, wherein the demand confirmation module is used for determining a material demand list based on a bill of materials and a scheduling demand, and the material object receiving module is used for recording and receiving material object information.
In some embodiments, the material information management system includes a material distribution module, and the material distribution module is configured to distribute received material entities to corresponding threads to implement thread management.
In some embodiments, the material information management system includes an inventory module, and the inventory module is configured to perform inventory processing according to the material data and the product data to obtain a periodic inventory difference and reason record, a By model analysis difference comparison, a material throwing loss reason analysis, and a material number inventory difference analysis.
The present application further provides a material information management method, which is applied to the material information management system according to any one of the above embodiments. The material information management method comprises the following steps: acquiring material data used by field equipment for field operation according to the programmable logic controller module; the manufacturing execution module is used for detecting products according to the material binding information and the product information provided by the field equipment to obtain product data; and receiving the material data reported by the programmable logic control module in real time and the product data reported by the manufacturing execution module in real time, and analyzing and processing the material data and the product data to obtain the material use condition.
The application also provides a computer device. The computer device comprises a processor and a memory, wherein the memory stores a computer program, and the computer program realizes the material information management method in the above embodiment when executed by the processor.
The present application further provides a computer-readable storage medium. The computer-readable storage medium stores a computer program that, when executed by one or more processors, implements the material information management method described in the above embodiments.
According to the material information management system and the method thereof, the computer equipment and the storage medium, material data used by the field equipment for field operation are firstly obtained through the programmable logic controller module, then product detection is carried out through the manufacturing execution module according to the material binding information and the product information provided by the field equipment to obtain product data, finally the material data reported by the programmable logic controller module in real time and the product data reported by the manufacturing execution module are received according to the data processing module, the material data and the product data are analyzed and processed to obtain the material use condition, the full-process tracking of material receiving, production and production information is realized, the digital management of the material information system is realized, manual management is not needed, and the operation efficiency is improved.
Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.
Drawings
The above and/or additional aspects and advantages of the present application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic diagram of a material management process of a module according to a related art;
FIG. 2 is a schematic block diagram of a material information management system according to some embodiments of the present application;
FIG. 3 is a flow chart of the operation of a data processing module of certain embodiments of the present application in analyzing material data and product data in real time;
FIG. 4 is a schematic workflow diagram of an overall material information management system in accordance with certain embodiments of the present application;
FIG. 5 is a schematic block diagram of a material information management system according to some embodiments of the present application;
FIG. 6 is a schematic diagram of a trend of OLB material scrapping in a visualized user interface according to some embodiments of the present application;
fig. 7 is a schematic diagram of a material shortage billboard in an M2 OLB linear body apparatus in a visualized user interface according to some embodiments of the present application;
FIG. 8 is a schematic view of an equipment materials certification interface in accordance with certain embodiments of the present application;
FIG. 9 is a schematic block diagram of a material information management system according to some embodiments of the present application;
FIG. 10 is a schematic diagram of the architecture of a material information management system according to some embodiments of the present application;
FIG. 11 is a schematic diagram illustrating a comparison between the working processes of the foreground reporting system and the currently-relevant manual reporting system;
FIG. 12 is a schematic block diagram of a material information management system in accordance with certain embodiments of the present application;
FIG. 13 is an overall schematic of a workflow of a material information management system according to certain embodiments of the present application;
fig. 14 is a schematic flow chart diagram of a material information management method according to some embodiments of the present application.
Detailed Description
Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are illustrative and are only for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, it is to be understood that the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or as implying that the number of indicated technical features is indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present application, "a plurality" means two or more unless specifically defined otherwise.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as the case may be.
The following disclosure provides many different embodiments or examples for implementing different features of the application. In order to simplify the disclosure of the present application, specific example components and arrangements are described below. Of course, they are merely examples and are not intended to limit the present application. Further, the present application may repeat reference numerals and/or reference letters in the various examples for simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or arrangements discussed.
Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are illustrative and are only for the purpose of explaining the present application and are not to be construed as limiting the present application.
It is understood that the current process of modular material management is shown in FIG. 1, where modular materials are managed manually. Due to the fact that the materials are various, the problems of material mixing and material loss are prone to occurring, and serious quality accidents such as material missing and material mixing are prone to being caused. The problems of material loss, material loss due to improper management, incapability of knowing material information in real time, frequent material breakage, multiple material receiving and the like in the production process are caused by various materials.
In the current related scheme, module materials are managed manually, the work is heavy and errors are easy to occur, and the management of the materials cannot cover the detailed management of a line body, so that the problems of insufficient management and material loss are caused. In addition, the problems of untimely and inaccurate inventory checking, tray leakage, incapability of cleaning reasons and the like are easily caused by using a large number of tables on site, and the fine management principle of material management is not met. In order to adapt to the future business development trend, the production line section table is urgently needed to be systematized so as to realize the digital management of the material information system and improve the operating efficiency of material management.
In view of the above, referring to fig. 2, the present application provides a material information management system 100. The material information management system 100 includes a programmable logic controller module 110, a manufacturing execution module 120, and a data processing module 130.
The plc module 110 is used to obtain material data used by the field devices for field operations. The material data includes, but is not limited to, material information, material loading quantity, and material taking times and material throwing times of the field device. The material information comprises information such as material model, material batch number, material type, material name and material. The material types include, for example, IC types, FPC types, and adhesive types. The Programmable Logic Controller module 110 of the present application is illustrated by taking a Programmable Logic Controller (PLC) as an example, and may be other Programmable Logic controllers, which is not limited herein.
The manufacturing execution module 120 is configured to perform product detection according to the material binding information and the product information provided by the field device, so as to obtain product data. The material binding information refers to information formed by binding the material model and the material batch number with each other. And binding the materials one by one through the material IDs of the materials or the batch numbers of the materials (some materials only bind material batch information). The manufacturing execution module 120 can confirm whether the materials are used wrongly through the material binding information, so as to prevent the material mixing. The product information refers to information such as product models of materials correspondingly produced. The Manufacturing Execution module 120 of the present application is described by taking Manufacturing Execution System (MES) as an example. According to the application, the programmable logic controller module 110 is in communication connection with the manufacturing execution module 120, so that the binding of the material model and the material batch number is realized, the material information and the site information can be rapidly confirmed by performing algorithm confirmation according to the data reported to the data processing module 130 by the MES and the PLC, the manual confirmation process is simplified, and the working efficiency is improved. Wherein, the real-time in-process state of the currently produced materials can be confirmed through the site information.
The data processing module 130 is configured to receive the material data reported by the programmable logic control module 110 in real time and the product data reported by the manufacturing execution module 120 in real time, and analyze and process the material data and the product data to obtain a material usage status. The data processing module 130 performs real-time and dynamic processing on the information of balance, produced, in-process and material throwing of the material, and can obtain the relevant information of the use condition of the material. The work flow chart of the real-time analysis processing of the material data and the product data by the data processing module 130 may be as shown in fig. 3.
The material information management system 100 of the application first obtains material data used by the field device for field operation through the programmable logic controller module 110, then performs product detection through the manufacturing execution module 120 according to the material binding information and the product information provided by the field device to obtain product data, and finally receives the material data reported by the programmable logic controller module 110 in real time and the product data reported by the manufacturing execution module in real time according to the data processing module 130, and analyzes and processes the material data and the product data to obtain material use conditions, so that full-flow tracking of material getting, production and production information is realized, digital management of a material information system is realized, and operation efficiency is improved. The work flow diagram of the overall material information management system 100 is shown in fig. 4.
In addition, this application is through uploading material information to material information management system, and the system can be checked according to material number and website information, confirms whether the information such as material use mistake and material place website has the mistake, and the backstage system that in time discovers the mistake and feeds back to carries out timely early warning, has realized checking the multi-angle of material data, has improved the accuracy of material data.
In addition, referring to fig. 5, the material information management system 100 further includes a visualization module 140 for feeding back the material usage in real time on the user interface for the user to manage the material information. The visual user interface comprises an OLB scrapped material change trend chart (shown in FIG. 6), a device throwing material (PLC) change trend chart, a TPCOLB scrapped material change trend chart, an NB OLB scrapped material change trend chart and an MNT OLB scrapped material change trend chart. The visualized user interface can also be a data table of a material shortage billboard in the M2 OLB linear device as shown in fig. 7.
Therefore, the material using condition can be fed back to the user through the visual user interface, the user can conveniently know the material using condition, and visual tracking management is carried out on the material.
When the material data includes the material information, the number of the fed materials, and the number of the material taking times and the number of the material throwing times of the field device, the programmable logic controller module 110 is specifically configured to acquire the material information and the number of the fed materials acquired and reported by the identification code recognition device, and acquire the number of the material taking times and the number of the material throwing times of the field device. Wherein, understandably, each material is provided with a corresponding identification code for distinguishing. The identification code may be a bar code or two-dimensional code, or other scannable information code. This application can sweep the sign indicating number through the machine is automatic, and this machine can be identification code identification equipment, can sweep the sign indicating number to the material with identification code identification equipment.
At this time, the field operation flow of the corresponding field device is as follows:
after the materials are loaded, the user can scan the identification code by using the code scanning gun to report the material information and the loading quantity to the PLC, and the PLC obtains the material information and the loading quantity and reports the material information and the loading quantity to the data processing module 130 for receiving. According to the technical scheme, the material taking process is correspondingly provided with the sensing device, the sensing device reports to the PLC according to the sensing condition, and the PLC reports to the data processing module 130 for analysis and calculation. The sensing device can give out PLC sensing information after the material is taken by the equipment, if the PLC does not receive the information of the sensing condition of the sensing device, the equipment can automatically stop and cannot perform the next action, and therefore the situation that the material is taken successfully but the sensing device does not sense can be avoided successfully. The sensing device includes a sensor and the like.
The sensing device has an alarm threshold range, and can be calibrated regularly according to sensing thresholds corresponding to different material models. If the sensing device cannot sense, the field equipment can automatically alarm and stop for the treatment of the personnel. The alarm threshold value can be obtained according to the upper limit and the lower limit of the characteristic verification of the product, different materials are inconsistent, and the range of the common alarm threshold value is 8000-12000. The alarm threshold value range of 8000-12000 is that according to two modes of material taking and material non-taking of equipment after material confirmation, the reaction value of the sensor is tested in a subsection mode, the induction value range is directly set on the sensor after the upper limit and the lower limit of data are obtained, namely, if the induction value of the sensor exceeds the range, an alarm worker confirms whether the material taking is successful or the material is poor on site, the material taking or the material throwing is selected to be re-taken or thrown, the action of the material taking or the material throwing is reported to the system, and the system directly sets the induction value range on the sensor after processing the data.
After the user scans the identification code, a device material authentication interface may appear as shown in fig. 8.
The material taking times and the material throwing times of the field device in the material box are reported to the data processing module 130 by the PLC. The reasons for the material throwing may be material taking failure, vacuum abnormality or material coming warping.
In addition, when the materials in the field device need to be supplemented, after the data processing module 130 receives the material data reported by the programmable logic control module 110 in real time, the data processing module 130 is specifically configured to perform analysis processing according to the material information, the loading quantity, the material taking times and the material throwing times of the field device to obtain the material balance information and the material throwing information. The visualization module 140 is used for feeding back the balance information and the throwing information of the material in real time on the user interface so as to confirm the material supplementing requirement by the user.
Meanwhile, the manufacturing execution module 120 may verify the material binding information and the product information provided by the field device with preset material information corresponding to the production model, and report the product information, the material site information, the material binding information, and the bad information of the product detection to the data processing module 130 in real time if the verification is successful. Therefore, when the material produces the product, the yield condition of the product can be obtained in real time through the data processing module 130, so that the user can know the yield condition of the product in time and respond in time.
After the material binding information provided by the field device is reported to the manufacturing execution module 120, the manufacturing execution module 120 reports the material site information, the binding information, and the bad information to the data processing module 130 after confirmation. The manufacturing execution module 120 corrects and confirms whether the materials are correct or not through the imported material numbers of the materials corresponding to the production models and the information of reported actual materials, binds the main material numbers between the material numbers, and transmits the site information of the materials in real time.
Therefore, the method and the device adopt the program to report the material information and output the material information after the processing of the information is received by the field device, so that the dynamic management of the material can be realized.
At this time, the visualization module 140 is used for feeding back the material binding information in real time on the user interface for the user to confirm that the material is used correctly. The visualization module 140 is also used for feeding back the material site information in real time on the user interface for the user to confirm the in-process status of the produced material. Thus, the material binding information and the material site information can be fed back by the visualization module 140 for the user to check, so that material mixing is avoided, and the user can know the in-process state of the produced material.
The data processing module 130 may also be configured to perform analysis processing according to the material data, the product information, and the product reject information to obtain the output information and the production loss information. Correspondingly, the visualization module 140 is configured to feed back the production information and the production loss information in real time on the user interface for the user to adjust the material usage of the field operation. Therefore, the method and the device can process the material data and the product data to obtain the output information and the production loss information, so that the user can timely deal with the emergency situation of the field operation.
Referring to fig. 9, the material information management system 100 further includes a demand confirmation module 150 and a material object receiving module 160. The demand validation module 150 is configured to determine a bill of materials demand based on the bill of materials and the scheduling demand. The material object receiving module 160 is configured to record and receive material object information.
The material information management system 100 includes a material distribution module 170. The material distribution module 170 is configured to distribute the received material real objects to the corresponding line to implement line management.
The demand confirmation module 150 determines a material demand list according to the scheduling demand and a bill of materials of the product in the production process, field personnel take material objects from a warehouse according to the material demand list, the material object receiving module 160 records the received material object information, and then the material distribution module distributes the material to a corresponding line body to realize line body management.
After the materials are distributed, the field device recognizes the identification code through the identification code recognition device by the staff, so that the system knows the material information and the material loading quantity, the field device takes the materials to perform the field operation, counts the material taking times and the material throwing times (namely the material data) of the field device through the PLC, and uploads the material data to the data processing module 130.
After the field equipment performs field operation, the MES corrects the material number of the material corresponding to the production model and the information of the reported actual material to determine whether the material is correct, binds the material number with the material number, and transmits the material site information in real time, so that the product data such as the material site information, the binding information, the bad information and the like are uploaded to the data processing module 130.
The data processing module 130 analyzes and processes the uploaded material data and the product data to obtain balance information, material throwing information, output information, product loss information and the like, and feeds the balance information, the material throwing information, the output information, the product loss information and the like back to the user, so that the user can obtain the material using condition in real time, material using errors are avoided, material mixing is prevented, and timely corresponding measures are taken according to the yield condition of the product.
Referring to fig. 10, the material information management system 100 includes an inventory module 180, and the inventory module 180 is configured to perform inventory processing according to material data and product data to obtain periodic inventory difference and reason record, by model analysis difference comparison, material throwing loss reason analysis, and material number inventory difference analysis. So, this application can realize the automatic analysis of checing of material through setting up the module 190 of checing, improves work efficiency.
The checking module 180 can also perform checking analysis according to the material data and the product data uploaded by the manufacturing execution module 130, that is, the checking module 190 can judge whether the reported material information is consistent with the system setting according to the material number system of the material required by the corresponding model of the import system, if the reported material information is inconsistent with the system setting, an alarm signal is sent to the human eye for confirmation, and the user throws the material or changes the material or continues to produce when confirming according to the confirmation status, namely, the material exceeding is timely warned and the reason why the material exceeds the standard is confirmed, so that the automatic checking analysis of the material is realized, and the user can conveniently track the abnormal information of the material at any time. According to the method and the device, the checking module can correct checking error data or data login errors, and accuracy of a final material data result is ensured. The corrected data reasons can be used as management indexes to be examined, the corrected data reasons are guaranteed not to be used randomly, and the checking times are reduced.
After the inventory analysis, the material information management system 100 of the present application can also calculate the LOSS condition of the material at present and feed back the LOSS report to the LOSS report according to the material output, saving, yield and in-process information reported to the system by a production LOSS (LOSS) analysis background system, and timely warn to exceed standards to confirm the reason. Specifically, the system background can set an LOSS calculation formula, and calculate and display a real-time LOSS condition on a computer interface according to the number of materials loaded, the number of materials taken, the number of outputs and the number of processes reported by the equipment. When the target loss value is exceeded, an alarm can be given in time. Thus, the material loss rate can be improved. Among them, the LOSS value can be predicted according to the following formula, LOSS value = total feed-yield-in-process-failure number.
In summary, the reporting module of the material information management system 100 of the present application may be referred to as a foreground reporting system for short, and the foreground reporting system includes an equipment system automatic reporting system, a material information reporting system, a PLC data uploading system, and an equipment material authentication system (as shown in fig. 8). Compared with the prior manual reporting system (as shown in fig. 11), the prior manual reporting system has too many manual operations, too many data books and form records, low efficiency caused by manual records, untimely data reporting, time and labor consuming exception troubleshooting, and difficult positioning. The advantages of the system for reporting the data before and after the application comprise: the whole process is paper-removing and localized, and the data query is automatic; the important KPI is systematically generated, and the second-level response is realized as a result; and (4) automatically guiding the difference of the important nodes, and carrying out detail analysis data support analysis.
In addition, referring to fig. 12, the material information management system 100 further includes a material usage data monitoring module 190. The material usage data monitoring module 190 is used for monitoring the remaining materials of the goods shelf in real time, so that the material usage progress is monitored in real time.
In summary, the material information management system 100 of the present application can visually represent the material management process as a work flow shown in fig. 13, and specifically includes a foreground, a middle station, and a processing flow of three parts of visual presentation, so as to implement full-flow tracking of material picking, production, and production information, implement digital management of the material information system, and improve the work efficiency without manual management.
That is to say, the present application covers and pulls up a System applications and products in data processing (SAP) System, a Programmable Logic Controller (PLC) System, an Operator Interface Client (OIC) and a Warehouse Management System (WMS), so as to implement full-process tracking of material picking, production and production information, and implement digital Management of a System of material information. According to the material information management system, the material checking result can be generated in time by managing the material information management system, and less manpower can be participated in each link, so that the working efficiency is improved, and the skill requirement is reduced.
In addition, please refer to fig. 1, a composition list and a purpose of the items in the material information management system 100 of the present application may be as shown in table 1 below. The part of the usage records in table 1 is processed by the data processing module 130 in the material information management system 100 of the present application. The regulatory gap1, gap2 and gap3 indicators in table 1 may be referenced to the criteria in the current material demand table as shown in table 2. The current material requirement table shown in table 2 may be considered as a table obtained by processing by the requirement verification module 150, and the current material requirement table of the present application reserves a disc error leakage repairing function for correcting the checking error data/data login error, so as to ensure the accuracy of the final checking data result.
TABLE 1
TABLE 2
In addition, referring to fig. 14, the present application further provides a material information management method applied to the material information management system 100, where the material information management method includes:
01: acquiring material data used by field equipment for field operation according to the programmable logic controller module;
02: the method comprises the steps that a manufacturing execution module is obtained, and product detection is carried out according to material binding information and product information provided by field equipment to obtain product data;
03: and receiving the material data reported by the programmable logic control module in real time and the product data reported by the manufacturing execution module in real time, and analyzing and processing the material data and the product data to obtain the material use condition.
Specifically, the plc module 110 and the manufacturing execution module 120, and how to report the material data and the product data and other related contents between them, are as described above, and are not described herein again.
According to the material information management method, the material data used by the field device for field operation is acquired through the programmable logic controller module 110, then the product detection is carried out through the manufacturing execution module 120 according to the material binding information and the product information provided by the field device, the product data is acquired, finally the material data reported in real time by the programmable logic controller module 110 and the product data reported in real time by the manufacturing execution module 120 are received, the material use condition is acquired by analyzing and processing the material data and the product data, the full-process tracking of material receiving, production and production information is realized, the digital management of a material information system is realized, and the operation efficiency is improved.
The application also provides a computer device. The computer device comprises a processor and a memory, wherein the memory stores a computer program, and the computer program is executed by the processor to realize the material information management method of the embodiment. The computer equipment comprises a computer, a pad and the like.
According to the material information management method applied to the computer equipment, the material data used by the field equipment for field operation is obtained through the programmable logic controller module 110, then the product detection is carried out through the manufacturing execution module 120 according to the material binding information and the product information provided by the field equipment, the product data is obtained, finally the material data reported in real time by the programmable logic controller module 110 and the product data reported in real time by the manufacturing execution module 120 are received, the material use condition is obtained by analyzing and processing the material data and the product data, the full-process tracking of material getting, production and production information is realized, the digital management of a material information system is realized, and the operation efficiency is improved.
The present invention further provides a computer-readable storage medium, which is characterized in that the computer-readable storage medium stores a computer program, and when the computer program is executed by one or more processors, the method for managing material information is implemented as described in the foregoing embodiments.
For example, the computer program when executed by a processor implements the steps of the following material information management method:
01: acquiring material data used by field equipment for field operation according to the programmable logic controller module;
02: the method comprises the steps that a manufacturing execution module is obtained to carry out product detection according to material binding information and product information provided by field equipment to obtain product data;
03: and receiving the material data reported by the programmable logic control module in real time and the product data reported by the manufacturing execution module in real time, and analyzing and processing the material data and the product data to obtain the material use condition.
It will be appreciated that the computer program comprises computer program code. The computer program code may be in the form of source code, object code, an executable file or some intermediate form, and the like. The computer-readable storage medium may include: any entity or device capable of carrying computer program code, recording medium, U-disk, removable hard disk, magnetic disk, optical disk, computer Memory, read-Only Memory (ROM), random Access Memory (RAM), software distribution medium, and the like.
The computer-readable storage medium of the application uses the material information management method to firstly obtain material data used by the field device for field operation through the programmable logic controller module 110, then perform product detection through the manufacturing execution module 120 according to the material binding information and the product information provided by the field device to obtain product data, finally receive the material data reported by the programmable logic controller module 110 in real time and the product data reported by the manufacturing execution module 120 in real time, analyze and process the material data and the product data to obtain the material use condition, realize the full-flow tracking of material getting, production and production information, realize the digital management of a material information system, and improve the operation efficiency.
The above examples only express several embodiments of the present application, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present application. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent application shall be subject to the appended claims.
Claims (13)
1. A material information management system, comprising:
the programmable logic controller module is used for acquiring material data used by field equipment for field operation;
the manufacturing execution module is used for carrying out product detection according to the material binding information and the product information provided by the field equipment to obtain product data;
and the data processing module is used for receiving the material data reported by the programmable logic control module in real time and the product data reported by the manufacturing execution module in real time, and analyzing and processing the material data and the product data to obtain the material use condition.
2. The material information management system according to claim 1, wherein the material information management system comprises a visualization module for feeding back the material usage in real time on a user interface for a user to manage the material information.
3. The material information management system according to claim 2, wherein the material data includes material information, a number of material charges, and a number of material charges and a number of material throws of the field device, and the programmable logic controller module is specifically configured to acquire the material information and the number of material charges acquired and reported by an identification code recognition device, and acquire the number of material charges and the number of material throws of the field device.
4. The material information management system according to claim 3, wherein the data processing module is specifically configured to perform analysis processing according to the material information, the loading number, and the material taking times and material throwing times of the field device to obtain material balance information and material throwing information;
the visualization module is used for feeding back the material balance information and the material throwing information in real time on the user interface so that a user can confirm the material supplementing requirement.
5. The material information management system according to claim 2, wherein the manufacturing execution module verifies material binding information and product information provided by the field device with preset material information corresponding to a production model, and reports the product information, material site information, the material binding information, and bad information of product detection in real time when verification is successful.
6. The material information management system according to claim 5, wherein the visualization module is specifically configured to feed back the material binding information in real time on the user interface for a user to confirm that the material has been used correctly;
the visualization module is specifically used for feeding back the material site information in real time on the user interface so that a user can confirm the in-process state of the produced material.
7. The material information management system according to claim 5, wherein the data processing module is specifically configured to perform analysis processing according to the material data, the product information, and the product defect information to obtain output information and production loss information;
the visualization module is specifically used for feeding back the output information and the production loss information in real time on the user interface so as to enable a user to adjust materials of field operation.
8. The material information management system according to claim 1, comprising a demand confirmation module and a material object receiving module, wherein the demand confirmation module is configured to determine a material demand list based on a bill of materials and a scheduling demand, and the material object receiving module is configured to record received material object information.
9. The material information management system according to claim 8, comprising a material distribution module, wherein the material distribution module is configured to distribute received material entities to corresponding threads to implement thread management.
10. The material information management system according to claim 1, comprising an inventory module, wherein the inventory module is configured to perform inventory processing according to the material data and the product data to obtain a periodic inventory difference and reason record, by model analysis difference comparison, material throwing loss reason analysis, and material number inventory difference analysis.
11. A material information management method applied to the material information management system according to any one of claims 1 to 10, characterized by comprising:
acquiring material data used for field operation of field equipment according to the programmable logic controller module;
the manufacturing execution module is used for carrying out product detection according to the material binding information and the product information provided by the field device to obtain product data;
and receiving the material data reported by the programmable logic control module in real time and the product data reported by the manufacturing execution module in real time, and analyzing and processing the material data and the product data to obtain the material use condition.
12. A computer arrangement comprising a processor and a memory, the memory storing a computer program which, when executed by the processor, implements the material information management method of claim 11.
13. A computer-readable storage medium, characterized in that the computer-readable storage medium stores a computer program which, when executed by one or more processors, implements the material information management method according to claim 11.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117935727A (en) * | 2024-03-22 | 2024-04-26 | 江西兆驰晶显有限公司 | Correction control method, correction control device, correction system, electronic device and storage medium |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117935727A (en) * | 2024-03-22 | 2024-04-26 | 江西兆驰晶显有限公司 | Correction control method, correction control device, correction system, electronic device and storage medium |
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