CN104199404A - Test method and test system of rotor on production line - Google Patents

Test method and test system of rotor on production line Download PDF

Info

Publication number
CN104199404A
CN104199404A CN201410421428.3A CN201410421428A CN104199404A CN 104199404 A CN104199404 A CN 104199404A CN 201410421428 A CN201410421428 A CN 201410421428A CN 104199404 A CN104199404 A CN 104199404A
Authority
CN
China
Prior art keywords
described
rotor
process
information
controller
Prior art date
Application number
CN201410421428.3A
Other languages
Chinese (zh)
Other versions
CN104199404B (en
Inventor
严国华
胡红波
李生祥
张昱
Original Assignee
上海博邦汽车技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海博邦汽车技术有限公司 filed Critical 上海博邦汽车技术有限公司
Priority to CN201410421428.3A priority Critical patent/CN104199404B/en
Publication of CN104199404A publication Critical patent/CN104199404A/en
Application granted granted Critical
Publication of CN104199404B publication Critical patent/CN104199404B/en

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • Y02P90/14Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS] characterised by fault tolerance, reliability of production system

Abstract

The invention relates to a test method of a rotor on a production line. The technological processing process of each equipment is detected in the rotor production process by a controller, and corresponding signals are formed and stored in corresponding trays of the rotor; if the rotor is unqualified, the tray is transported to a repair production line and is repaired by corresponding equipment on the repair production line, an on-off controller is arranged at the equipment, unlocking information is fed back to the controller, the controller matches the unlocking information with the information of repair working procedure, and the tray is released after matching. The technological processing process of the rotor is detected by the controller, problems can be discovered in time, and the rotor is marked in the working procedure information for providing convenience for repair. On-off information matching operation in the repair working procedure is set in the controller, so that rotors with unqualified repair can be effectively controlled, the risk of leakage is reduced, and unqualified products are prevented from flowing to normal working procedures due to operation management fault.

Description

The method of inspection and the system of rotor on production line

Technical field

The present invention relates to detection method and system, espespecially a kind of rotor method of inspection and system on production line.

Background technology

In existing full-automatic rotor production line, include unacceptable product pick-up unit, the rotor product of producing is carried out to quality testing, underproof product is loaded in defective collecting box, avoids mixing with qualified rotor, has affected the total quality of product.This pick-up unit carries out Performance Detection to rotor, can not specifically know underproof rotor specifically which processing step there is problem, correspondence does not also provide reprocesses operation accordingly, has larger impact like this for production cost control, time control and quality control.

Summary of the invention

The object of the invention is to overcome the defect of prior art, the method of inspection and the system of a kind of rotor on production line is provided, when solving existing pick-up unit rotor being detected, can not specifically know the problem source of defective rotor, carry out maintenance, the problems such as the impact on cost, time and quality control without reprocessing operation.

The technical scheme that realizes above-mentioned purpose is:

The method of inspection of a kind of rotor of the present invention on production line, comprising:

By being located on transmission line, with rotor pallet and the rotor of support is sent to each process equipment successively carries out PROCESS FOR TREATMENT one to one;

Detect the process treatment process of described rotor in each process equipment, the PROCESS FOR TREATMENT of corresponding each process equipment forms correspondingly process information;

By the first read write line of being located on described transmission line, described process information is write in the storer being disposed on described pallet and stored;

Read the process information in the described storer on described pallet by the second read write line of being located on described transmission line, and then judge that according to described process information the PROCESS FOR TREATMENT situation of described rotor sends into described pallet subsequent processing or reprocess operation to determine;

Reprocessing in operation, write device and read the process information in the storer proceeding on the pallet of reprocessing operation by being located at third reading on the production line of reprocessing operation, according to described process information, described rotor to be reprocessed is put into corresponding equipment and reprocess.

Adopt the process treatment process of detection rotor in each process equipment, can find in time for the problem occurring in process treatment process, then in process information, carry out mark, so just readily appreciate that the particular problem that underproof rotor exists, provide convenience for reprocessing.

The further improvement of the method for inspection of rotor of the present invention on production line is,

In described process information, at least comprise the identification information of described process equipment;

Reprocessing in operation, position-limiting unit is set and carries out spacingly to reprocessing the pallet of operation described in entering, write device by described third reading simultaneously and read the process information in the storer on pallet;

On-off controller is set, forms release information by described on-off controller, in described release information, at least comprise the identification information of described process equipment;

If the identification information of the process equipment in described release information mates with the identification information of the process equipment of storing in described pallet, position-limiting unit spacing described in release.Employing is reprocessed operation place on-off controller is set, form release information, process equipment identification information in release information and process information is carried out to matching operation, can effectively control and reprocess underproof rotor, the defect problem that underproof rotor is existed is classified, provide convenience for reprocessing, and reduce and omit risk, stopped unacceptable product because operational administrative error flows into normal operation.

The further improvement of the method for inspection of rotor of the present invention on production line is, described on-off controller comprises box body, is located at the lid on described box body and links in the relay of described lid;

Reprocessing in operation, open and close described lid, the rotor that band is reprocessed is placed in described box body;

Drive described relay to form described release information by the keying of described lid.

The further improvement of the method for inspection of rotor of the present invention on production line is, judges that the PROCESS FOR TREATMENT situation of described rotor comprises according to described process information:

If what described process information comprised is all qualified signals, control described transmission line and be communicated with subsequent processing production line, make described pallet enter subsequent processing with qualified rotor;

If include defective signal in described process information, control described transmission line connection and reprocess production line, make described pallet enter and reprocess operation with underproof rotor.

The further improvement of the method for inspection of rotor of the present invention on production line is, sensing apparatus is set respectively on process equipment described in each, the process treatment process for detection of described rotor in described process equipment, and form accordingly correspondingly process information.

The checking system of a kind of rotor of the present invention on production line, comprising:

Controller;

With rotor pallet one to one, described pallet is provided with storer;

The first read write line, is located on transmission line and is adjacent to each process equipment, for writing in the storer in described pallet and store carrying out process information that PROCESS FOR TREATMENT forms in each process equipment at the rotor of described pallet; Described process information is to detect the process treatment process of described rotor in each process equipment and corresponding formation by described controller;

The second read write line, be located on described transmission line, read the process information in the described storer on described pallet, judge according to described process information that for described controller the PROCESS FOR TREATMENT stake hole of described rotor is sent into described pallet subsequent processing or reprocessed operation to determine;

Third reading is write device, is located on the production line of reprocessing operation, reads the process information in the storer proceeding on the pallet of reprocessing operation, according to described process information, described rotor to be reprocessed is put into corresponding equipment reprocess for described controller.

Can find in time by controller the problem that rotor occurs in process treatment process, then in process information, carry out mark, so just readily appreciate that the particular problem that underproof rotor exists, provide convenience for reprocessing.

The further improvement of the detection system of rotor of the present invention on production line is, also comprises position-limiting unit and the on-off controller be located on the production line of reprocessing operation, and described position-limiting unit carries out spacing to the pallet of reprocessing operation described in entering; Described on-off controller forms release information and is sent to described controller, and described controller mates the process equipment identification information of storing in process equipment identification information in described release information and described pallet, if mate, and position-limiting unit spacing described in release.The release information forming by on-off controller, controller is by the process equipment identification information in coupling release information and the process equipment identification information in process information, make controller can effectively control the situation of reprocessing of underproof rotor, reduce and omit risk, stopped unacceptable product because operational administrative error flows into normal operation.

The further improvement of the detection system of rotor of the present invention on production line is, described on-off controller comprises box body, is located at the lid on described box body and links in the relay of described lid;

Reprocessing in operation, open and close described lid, rotor to be reprocessed is placed in described box body;

Drive described relay to form described release information by the keying of described lid.

The further improvement of the detection system of rotor of the present invention on production line is, described controller judges that according to described process information the PROCESS FOR TREATMENT situation of described rotor comprises: if described process information includes qualified signal, the transmission line of controlling described production line is communicated with subsequent processing production line, and described pallet enters subsequent processing with qualified rotor;

If comprise defective signal in described process information, to control described transmission line connection and reprocess production line, described pallet enters and reprocesses operation with underproof rotor.

The further improvement of the detection system of rotor of the present invention on production line is, also comprise the sensing apparatus of being located at each process equipment place on rotor production line, by the described rotor sensing, the process treatment process in described equipment is sent to described controller to described sensing apparatus, for forming described process information.

Brief description of the drawings

Fig. 1 is the structural representation of the detection system of rotor of the present invention on production line;

Fig. 2 is the structural representation of pallet in the detection system of rotor of the present invention on production line;

Fig. 3 is the structural representation of on-off controller in the detection system of rotor of the present invention on production line;

Fig. 4 is a system chart of the detection system middle controller of rotor of the present invention on production line;

Fig. 5 is another system chart of the detection system middle controller of rotor of the present invention on production line; And

Fig. 6 is the process flow diagram of the detection method of rotor of the present invention on production line.

Embodiment

Below in conjunction with the drawings and specific embodiments, the invention will be further described.

Consult Fig. 1, shown the structural representation of the detection system of rotor of the present invention on production line, consult Fig. 6, shown the process flow diagram of the detection method of rotor of the present invention on production line.The invention provides detection method and the system of a kind of rotor on production line, adopt the process treatment process of each process equipment on controller detection rotor production line, process treatment process is formed to process information to be stored in the storer on the pallet of placing this rotor, if there is mistake in process treatment process, this rotor is unacceptable product, in process information, record the problem of the corresponding technique appearance of corresponding process equipment, the problem that can obtain in real time and intuitively defective rotor, facilitates for reprocessing.On the transmission line of production line, utilize flow-dividing control, qualified rotor is assigned on the production line of subsequent processing, underproof rotor is assigned to reprocesses production line, specifically by read write line is set, read the process information of storer on pallet, distribute according to the record of process information.Reprocessing on production line by read write line is set, read the process information on the storer in the pallet of defective rotor, carry out spacing by position-limiting unit to defective rotor and the pallet that carries this rotor, operating personnel pick up underproof rotor to put in corresponding equipment according to the process information of defective rotor and reprocess, by on-off controller is set, form release information, process equipment identification information in controller coupling release information and the process equipment identification information in process information, if it is correct to mate justification function personnel's operation, the pallet of reprocessing on production line can be let pass and emptied the storer in it.Controller is parked on the transmission line of reprocessing production line by the underproof rotor of position-limiting unit control, waits for after operating personnel's operation, then the pallet of letting pass, can effectively reduce and leak the probability of repairing, stop unacceptable product because operational administrative error flows into normal operation.Below in conjunction with accompanying drawing, to rotor of the present invention, the detection method on production line and system describe.

Consult Fig. 1, shown the structural representation of the detection system of rotor of the present invention on production line.Below in conjunction with Fig. 1, to rotor of the present invention, the detection system on production line describes.

As shown in Figure 1, the detection system of rotor of the present invention on production line comprises that controller 40, pallet 30, the first read write line 50, the second read write line 60, third reading write device 70, shown in Fig. 2, on each pallet 30, correspondence is placed with a rotor 302, pallet 30 is provided with pedestal, this pedestal is for placing rotor 302, and pallet 30 is provided with storer 301, for storing the relevant information of rotor 302 of support.The first read write line 50 is located on the transmission line 104 of rotor production line 10 and is adjacent to each process equipment, for writing the interior storage of storer 301 in pallet 30 by carry out the process information that PROCESS FOR TREATMENT forms in each process equipment at the rotor 302 of pallet 30; This process information is the process treatment process in each process equipment and corresponding formation by controller 40 detection rotors 302; The second read write line 50 is located on transmission line 104, reads the process information in the storer 301 on pallet 30, and controller 40 judges that according to this process information the PROCESS FOR TREATMENT situation of rotor 302 sends into pallet 30 subsequent processing or reprocess operation to determine; Third reading is write device 70 and is located at and reprocesses the reprocessing on production line 20 of operation, reads the process information in the storer 301 proceeding on the pallet 30 of reprocessing operation; Controller 40 is write the process information that device 70 reads and rotor to be reprocessed 302 is put into corresponding equipment and reprocess according to third reading.

On rotor production line 10, be disposed with process equipment 101, process equipment 102, process equipment 103, pallet 30 moves on the transmission line 104 of rotor production line 10, successively the rotor on pallet 30 302 is delivered in the process equipment 101,102,103 of rotor production line 10 and carried out PROCESS FOR TREATMENT.The first read write line 50 and the second read write line 60 are arranged on the transmission line 104 of rotor production line 10, carry out read-write operation for the storer 301 on pallet 30.Third reading is write device 70 and is arranged on the transmission line 204 of reprocessing production line 20, for the storer 301 of reprocessing on the pallet 30 on production line 20 is carried out to read-write operation.

The detection system of rotor of the present invention on production line also comprises is located at position-limiting unit 205 and the on-off controller 201 (202 (203 reprocessed on production line 20, position-limiting unit 205 is located on the transmission line 204 of reprocessing production line 20, to entering, to reprocess the pallet 30 of operation spacing, stops the operation of pallet 30.(202 (203 (102 (103 is corresponding with the process equipment 101 at rotor production line 10 places for on-off controller 201, switch control 201 (202 (203 formation of the keyings by equipment release information, in this release information, include process equipment identification information, the process equipment identification information that controller 40 is write the process equipment identification information in release information and third reading in the process information that device 70 reads mates, if coupling, spacing to pallet 30 of release position-limiting unit 205, clearance pallet 30 also empties operation by the storer in pallet 30 301, so that pallet 30 enters subsequent processing and uses.The matching process of controller 40, can detect whether depositing of defective rotor is existed to operating mistake, realizes the rotor going wrong in same process equipment is put together, and conveniently reprocesses operation.

Shown in Fig. 1 and Fig. 3, (202 (203 are located at and reprocess production line 20 places on-off controller 201, structure as an example of on-off controller 201 example to on-off controller describes, on-off controller 201 comprises box body 2011, is located at the lid 2012 on box body 2011 and links in the relay 2013 of lid 2012, box body 2011 is for accommodating underproof rotor 302, on-off controller 201 is corresponding to process equipment 101, so the rotor 302 that the box body 2011 of on-off controller 201 goes wrong for being contained in process equipment 101 place's process treatment process.Lid 2012 is articulated in a side of box body 2011, and lid is located on box body 2011, and lid 2012 end faces are provided with handle, are convenient to opening cover 2012.Relay 2013 is located at the interior side near lid 2012 foldings of box body 2011, reprocessing in operation, open and close lid 2012, rotor to be reprocessed 302 is placed in box body 2011, drive relay 2013 to form release information by the keying of lid 2012, in this release information, comprise the identification information of corresponding process equipment, the identification information of the process equipment in the process information of the pallet 30 interior storages of the identification information of controller 40 to process equipment in release information and the defective rotor 302 of support mates, this coupling for detection of defective rotor 302 whether reprocess operation correct, whether this rotor 302 has put into corresponding box body accurately.The structure of on-off controller 202 and on-off controller 203 is identical with on-off controller 201, does not repeat them here.In the present embodiment, the corresponding process equipment 101 of on-off controller 201, the rotor that the process treatment process of established technology equipment 101 goes wrong is put into the box body 2011 of on-off controller 201, the corresponding process equipment 102 of on-off controller 202, the rotor that the process treatment process of established technology equipment 102 goes wrong is put into the box body of on-off controller 202, the corresponding process equipment 103 of on-off controller 203, the rotor that the process treatment process of established technology equipment 103 goes wrong is put into the box body of on-off controller 203, like this problem rotor that has same process processing is classified, be very easy to and reprocess operation.Limit the identification information of the process equipment in operation and coupling release information and the process information of pallet by position-limiting unit, can effectively control and reprocess underproof rotor, the defect problem that underproof rotor is existed is classified, provide convenience for reprocessing, and reduce and omit risk, stopped unacceptable product because operational administrative error flows into normal operation.

As a preferred embodiments of the present invention, the detection system of rotor on production line also comprises display 80, display 80 is located at and is reprocessed production line 20 places, write for showing third reading the process information that operation pallet 30 internal storage 301 are stored of reprocessing that device 70 reads, process equipment identification information in process information is shown, handled easily personnel intuitively see the technological problems of this defective rotor, and then according to process equipment identification information, rotor are put in the box body of corresponding on-off controller.

The principle of work of controller 40 is as follows:

Shown in Fig. 4, (102 (process treatment process at 103 places forms this process treatment process process information and controls the first read write line 50 process information is written in the storer 301 of pallet 30 process equipment 101 of controller 40 detection rotors 302 on rotor production line 10.The system of rotor production line detection rotor of the present invention also comprises is located at the sensing apparatus on each equipment on rotor production line 10, established technology equipment 101 is provided with corresponding sensing apparatus, for monitoring the process treatment process of process equipment 101, and the sensitive information of detection is sent to controller 40, on process equipment 102 and process equipment 103, be also all provided with sensing apparatus, action principle is with the induction installation at process equipment 101 places.Rotor 302 is on the transmission line 104 of rotor production line 10, be sent to process equipment 101, process equipment 102, process equipment 103 by pallet 30 and carry out corresponding operation processing, sensing apparatus corresponding on process equipment 101, process equipment 102, process equipment 103 is monitored process treatment process, and form sensitive information and be sent to controller 40, the sensitive information of receiving is converted to process information by controller 40, and send to the first read write line 50, control the first read write line 50 process information is written in the storer 301 of pallet 30.This process information comprises process code, process equipment identification information (being device code), qualified signal and target operation, if there is problem in a certain technological process at a certain process equipment, in process information, add dead code, the particular problem of this dead code mark rotor 302.

Process equipment 101 (102 (next flow process of the rotor after 103 PROCESS FOR TREATMENT that controller 40 is controlled through rotor production line 10, this controller 40 receives the second read write line 60 and reads the process information in storer 301 on pallet 30, this second read write line 60 is located on the transmission line 104 of rotor production line, controller 40 judges according to this process information, mainly judge the qualified signal in process information, if substandard product is controlled pallet 30 and is entered and reprocess operation with rotor 302, if specification product are controlled pallet 30 and are entered subsequent processing with rotor 302.Rotor 302 on pallet 30 has passed through three process equipments and has carried out PROCESS FOR TREATMENT, make the interior respective stored of storer 301 have three operation signals, controller 40 receives after these three operation signals, qualified information in each operation signal is judged, if be qualified signal, control transmission line 104 and be communicated with subsequent processing production line, pallet 30 is along with transmission line 104 enters subsequent processing with qualified rotor 302; If comprise a defective information, to control transmission line 104 connections and reprocess production line 20, pallet 30 is along with transmission line 104 enters into and reprocesses operation with underproof rotor 302.

Shown in Fig. 5, controller 40 is controlled and is reprocessed operating process in operation, pallet 30 enters into the transmission line 204 of reprocessing production line 20 with underproof rotor 302, third reading is write the process information that device 70 reads on this pallet 30 and sent to controller 40, and position-limiting unit 205 carries out spacing to pallet 30.Controller 40 receives third reading and writes the process information control display 80 that device 70 reads and show the process information that contains defective information, instruct operating personnel to reprocess operation, controller 40 is controlled the position-limiting unit 205 arranging on transmission line 204 and is stretched out to stop pallet 30, pallet 30 is parked on transmission line 204, waits for that operating personnel reprocess operation.It is the process information with dead code that controller 40 is controlled the process information that display 80 shows, operating personnel can intuitively obtain the inefficacy technique of defective rotor by display 80, concrete corresponding which process equipment, rotor 302 is put in the box body of corresponding on-off controller, if the technique at process equipment 101 places goes wrong, correspondence is put into rotor 302 in the box body of on-off controller 201, when box body put into by rotor by the lid of open-close on-off controller 201, the relay of interlock forms release information and sends to controller 40, in this release information, include process equipment identification information, process equipment identification information in controller 40 these release information of contrast and process information, if process equipment identification information is identical in both, be coupling, the control position-limiting unit 205 that transmits control signal is regained, pallet 30 is along with transmission line 204 moves, be sent to material process and continue to enter into rotor production line 10.Also controlling third reading with Time Controller 40 writes device 70 and will in the storer on pallet 30 301, empty; If the process equipment identification information difference in both, is and does not mate, control display and show error message, alert job error.

In the present embodiment, process equipment 101 is turning operation, process equipment 102 is weld job, process equipment 103 is winding operation, if at process equipment there is PROCESS FOR TREATMENT problem in 101 places, be turning operation defective, correspondence is put into underproof turning operation rotor in the box body of on-off controller 201, subsequent operation personnel can carry out turning operation to underproof rotor, and the rotor after reprocessing is specification product; If at process equipment there is PROCESS FOR TREATMENT problem in 102 places, be weld job defective, correspondence is put into underproof weld job rotor in the box body of on-off controller 202, and subsequent operation personnel can carry out weld job to underproof rotor, and the rotor after reprocessing is specification product; If at process equipment there is PROCESS FOR TREATMENT problem in 103 places, be winding operation defective, correspondence is put into underproof winding operation rotor in the box body of on-off controller 203, and subsequent operation personnel can carry out winding operation to underproof rotor, and the rotor after reprocessing is specification product.In the present embodiment, rotor production line is equipped with three equipment with reprocessing on production line, in corresponding actual production technique, is not limited to three equipment, can be multiple, can be also single.

The beneficial effect of the detection system of rotor of the present invention on production line is:

Can find in time by controller the problem that rotor occurs in process treatment process, then in process information, carry out mark, so just readily appreciate that the particular problem that underproof rotor exists, provide convenience for reprocessing.The release information forming by on-off controller, make controller can effectively control the situation of reprocessing of underproof rotor, the defect problem that underproof rotor is existed is classified, provide convenience for reprocessing, and reduce and omit risk, stopped unacceptable product because operational administrative error flows into normal operation.

Consult Fig. 6, shown the process flow diagram of the detection method of rotor of the present invention on production line, below in conjunction with Fig. 6, the detection method to rotor of the present invention on production line describes.

As shown in Figure 6, the detection method of rotor of the present invention on production line comprises:

Execution step S11, is sent to successively each process equipment by rotor and carries out PROCESS FOR TREATMENT by being located at pallet on transmission line.Shown in Fig. 1, the production run of rotor on production line is, by the pallet 30 being arranged on the transmission line 104 of rotor production line 10, rotor is sent to each process equipment, each rotor 302 correspondence is positioned in a pallet 30, rotor 302 is respectively at process equipment 101, process equipment 102, process equipment 103 places carry out corresponding PROCESS FOR TREATMENT.Then perform step S12.

Execution step S12, the process treatment process on detection rotor production line in each equipment, and form process information.Carry out, in the process of PROCESS FOR TREATMENT, detecting in real time by controller 40 at rotor, and per unit PROCESS FOR TREATMENT information is formed to correspondingly process information.Specifically realize by the following method: on process equipment 101, process equipment 102, process equipment 103, be provided with sensing apparatus, PROCESS FOR TREATMENT in equipment is monitored, record whether completing of each technique, form sensitive information and send to controller 40, controller 40 forms process information according to the sensitive information receiving.In this process information, at least include the identification information of process equipment.Then perform step S13.

Execution step S13, is written to process information in the storer on the pallet of placing rotor by the first read write line.Shown in Fig. 2, pallet 30 is provided with storer 301, for the relevant information of the rotor 302 of storage tray 30 supports.The process information of rotor 302 is sent to the first read write line 50 by controller 40, and control the first read write line 50 is written to this process information the interior storage of storer 301 of pallet 30.Then perform step S14.

Execution step S14, the process information and then the control pallet that read on described pallet storer by the second read write line enter subsequent processing or reprocess operation.Shown in Fig. 1, read the process information in the storer 301 of pallet 30 by being located at second read write line 60 at rotor production line 10 places, this process information is sent to controller 40, and controller 40 enters subsequent processing or reprocesses operation by judging this process information and then controlling pallet.In process information, comprise process code, process equipment identification information (device code), qualified signal and target operation, if there is problem in a certain technological process at a certain equipment, in process information, add dead code, the particular problem of this dead code mark rotor 302.The process information that the second read write line 60 sends comprises the process information of process equipment 101, the process information of process equipment 102, the process information of process equipment 103, controller 40 judges the qualified signal in above-mentioned three process informations, concrete judgement comprises: if be qualified signal, controller 40 is controlled transmission line 104 and is communicated with subsequent processing production line, and pallet 30 enters subsequent processing with qualified rotor 302; If comprise defective signal, controller 40 is controlled transmission line 104 connections and is reprocessed production line 20, and pallet 30 enters and reprocesses operation with underproof rotor 302, to entering the rotor execution step S15 that reprocesses operation.

Execution step S15, writes device and reads the process information on pallet by reprocessing third reading in operation, rotor to be reprocessed is put into corresponding equipment and reprocess.Shown in Fig. 1, reprocess and on production line 20, be provided with third reading and write device 70, third reading is write device 70 and is read the process information in storer 301 on pallet 30, and process information is sent to controller 40, controller 40 receives after process information, find out the process information with dead code, by the process equipment identification information in the process information with dead code information, rotor to be reprocessed is put into corresponding equipment and reprocess.

Shown in Fig. 1, reprocessing in operation, on the transmission line 204 of reprocessing production line 20, position-limiting unit 205 is set, the pallet 30 of reprocessing operation by position-limiting unit 205 to entering carries out spacing, writes device 70 simultaneously read the process information in storer 301 on pallet 30 by third reading.On-off controller is set reprocessing production line 20 places, for rotor accommodating to be reprocessed, form release information by on-off controller, in this release information, at least comprise the identification information of process equipment, process equipment identification information in process equipment identification information and process information in release information is mated, if mate release position-limiting unit 205, pallet 30 is let pass.

Shown in Fig. 3, on-off controller 201 comprises box body 2011, is located at the lid 2012 on box body 2011 and links in the relay 2013 of lid 2012, treating the rotor of reprocessing reprocesses while operation, rotor to be reprocessed is picked up and put in corresponding box body from the pallet of support, in this process, need to open and close lid 2012, while opening and closing lid 2012, drive relay 2013, made relay 2013 form release information.

(102 (103 are provided with on-off controller 201 (202 (203 to corresponding process equipment 101, in the present embodiment, the corresponding process equipment 101 of on-off controller 201, the rotor that the process treatment process of established technology equipment 101 goes wrong is put into the box body 2011 of on-off controller 201, the corresponding process equipment 102 of on-off controller 202, the rotor that the process treatment process of established technology equipment 102 goes wrong is put into the box body of on-off controller 202, the corresponding process equipment 103 of on-off controller 203, the rotor that the process treatment process of established technology equipment 103 goes wrong is put into the box body of on-off controller 203, like this problem rotor that has same process processing is classified, be very easy to and reprocess operation.Limit the identification information of the process equipment in operation and coupling release information and the process information of pallet by position-limiting unit, can effectively control and reprocess underproof rotor, the defect problem that underproof rotor is existed is classified, provide convenience for reprocessing, and reduce and omit risk, stopped unacceptable product because operational administrative error flows into normal operation.

Release information and process information are mated by controller 40 and realized, and coupling is controlled clearance pallet clear hole storer; Do not mate to control and show error message.Concrete matching process is: controller 40 receives after the release information of on-off controller formation, in release information, include corresponding process equipment identification information contrast third reading and write the process information that device 70 reads, in concrete this process information of contrast, comprise the process information of dead code, in this information, include process equipment identification information, contrast by the process equipment identification information in release information with the process equipment identification information in the process information of dead code, if coupling sends control information control, position-limiting unit 205 is regained, clearance pallet 30, make pallet 30 follow transmission line 204 and enter into material process, continue to be recycled to rotor production line 10, control third reading writes device 70 storer on pallet 30 301 is emptied simultaneously, if do not mate, to control display 80 and show error message, alert job error, waits for that operating personnel revise.

In the present embodiment, process equipment 101 is turning operation, process equipment 102 is weld job, process equipment 103 is winding operation, if at process equipment there is PROCESS FOR TREATMENT problem in 101 places, be turning operation defective, correspondence is put into underproof turning operation rotor in the box body of on-off controller 201, subsequent operation personnel can carry out turning operation to underproof rotor, and the rotor after reprocessing is specification product; If at process equipment there is PROCESS FOR TREATMENT problem in 102 places, be weld job defective, correspondence is put into underproof weld job rotor in the box body of on-off controller 202, and subsequent operation personnel can carry out weld job to underproof rotor, and the rotor after reprocessing is specification product; If at process equipment there is PROCESS FOR TREATMENT problem in 103 places, be winding operation defective, correspondence is put into underproof winding operation rotor in the box body of on-off controller 203, and subsequent operation personnel can carry out winding operation to underproof rotor, and the rotor after reprocessing is specification product.In the present embodiment, rotor production line is equipped with three equipment with reprocessing on production line, in corresponding actual production technique, is not limited to three equipment, can be multiple, can be also single.

The beneficial effect of the detection method of rotor of the present invention on production line is:

Adopt the process treatment process of controller detection rotor in each equipment, can find in time for the problem occurring in process treatment process, then in process information, carry out mark, so just readily appreciate that the particular problem that underproof rotor exists, provide convenience for reprocessing.Adopt to arrange in controller and reprocess folding information matches operation in operation, can effectively control and reprocess underproof rotor, reduce and omit risk, stopped unacceptable product because operational administrative error flows into normal operation.

Below embodiment has been described in detail the present invention by reference to the accompanying drawings, and those skilled in the art can make many variations example to the present invention according to the above description.Thereby some details in embodiment should not form limitation of the invention, the present invention by the scope defining using appended claims as protection scope of the present invention.

Claims (10)

1. the method for inspection of rotor on production line, is characterized in that, comprising:
By being located on transmission line, with rotor pallet and the rotor of support is sent to each process equipment successively carries out PROCESS FOR TREATMENT one to one;
Detect the process treatment process of described rotor in each process equipment, the PROCESS FOR TREATMENT of corresponding each process equipment forms corresponding process information;
By the first read write line of being located on described transmission line, described process information is write in the storer being disposed on described pallet and stored;
Read the process information in the described storer on described pallet by the second read write line of being located on described transmission line, and then judge that according to described process information the PROCESS FOR TREATMENT situation of described rotor sends into described pallet subsequent processing or reprocess operation to determine;
Reprocessing in operation, write device and read the process information in the storer proceeding on the pallet of reprocessing operation by being located at third reading on the production line of reprocessing operation, according to described process information, described rotor to be reprocessed is put into corresponding equipment and reprocess.
2. the method for inspection of rotor as claimed in claim 1 on production line, is characterized in that,
In described process information, at least comprise the identification information of described process equipment;
Reprocessing in operation, position-limiting unit is set and carries out spacingly to reprocessing the pallet of operation described in entering, write device by described third reading simultaneously and read the process information in the storer on pallet;
On-off controller is set, forms release information by described on-off controller, in described release information, at least comprise the identification information of described process equipment;
If the identification information of the process equipment in described release information mates with the identification information of the process equipment of storing in described pallet, position-limiting unit spacing described in release.
3. the method for inspection of rotor as claimed in claim 2 on production line, is characterized in that, described on-off controller comprises box body, is located at the lid on described box body and links in the relay of described lid;
Reprocessing in operation, open and close described lid, rotor to be reprocessed is placed in described box body;
Drive described relay to form described release information by the keying of described lid.
4. the method for inspection of rotor as claimed in claim 1 on production line, is characterized in that, judges that the PROCESS FOR TREATMENT situation of described rotor comprises according to described process information:
If what described process information comprised is all qualified signals, control described transmission line and be communicated with subsequent processing production line, make described pallet enter subsequent processing with qualified rotor;
If include defective signal in described process information, control described transmission line connection and reprocess production line, make described pallet enter and reprocess operation with underproof rotor.
5. the method for inspection of rotor as claimed in claim 1 on production line, it is characterized in that, sensing apparatus is set respectively on process equipment described in each, the process treatment process for detection of described rotor in described process equipment, and form accordingly correspondingly process information.
6. the checking system on rotor production line, is characterized in that, comprising:
Controller;
With rotor pallet one to one, described pallet is provided with storer;
The first read write line, is located on transmission line and is adjacent to each process equipment, for writing in the storer in described pallet and store carrying out process information that PROCESS FOR TREATMENT forms in each process equipment at the rotor of described pallet; Described process information is to detect the process treatment process of described rotor in each process equipment and corresponding formation by described controller;
The second read write line, be located on described transmission line, read the process information in the described storer on described pallet, judge according to described process information that for described controller the PROCESS FOR TREATMENT situation of described rotor is sent into described pallet subsequent processing or reprocessed operation to determine;
Third reading is write device, is located on the production line of reprocessing operation, reads the process information in the storer proceeding on the pallet of reprocessing operation, according to described process information, described rotor to be reprocessed is put into corresponding equipment reprocess for described controller.
7. the detection system of rotor as claimed in claim 6 on production line, is characterized in that, also comprises position-limiting unit and the on-off controller be located on the production line of reprocessing operation, and described position-limiting unit carries out spacing to the pallet of reprocessing operation described in entering; Described on-off controller forms release information and is sent to described controller, and described controller mates the process equipment identification information of storing in process equipment identification information in described release information and described pallet, if mate, and position-limiting unit spacing described in release.
8. the detection system of rotor as claimed in claim 7 on production line, is characterized in that, described on-off controller comprises box body, is located at the lid on described box body and links in the relay of described lid;
Reprocessing in operation, open and close described lid, rotor to be reprocessed is placed in described box body;
Drive described relay to form described release information by the keying of described lid.
9. the detection system of rotor as claimed in claim 6 on production line, is characterized in that, described controller judges that according to described process information the PROCESS FOR TREATMENT situation of described rotor comprises:
If described process information includes qualified signal, the transmission line of controlling described production line is communicated with subsequent processing production line, and described pallet enters subsequent processing with qualified rotor;
If comprise defective signal in described process information, to control described transmission line connection and reprocess production line, described pallet enters and reprocesses operation with underproof rotor.
10. the detection system of rotor as claimed in claim 6 on production line, it is characterized in that, also comprise the sensing apparatus of being located at each process equipment place on rotor production line, by the described rotor sensing, the process treatment process in described equipment is sent to described controller to described sensing apparatus, for forming described process information.
CN201410421428.3A 2014-08-25 2014-08-25 The rotor method of inspection on a production line and system CN104199404B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410421428.3A CN104199404B (en) 2014-08-25 2014-08-25 The rotor method of inspection on a production line and system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410421428.3A CN104199404B (en) 2014-08-25 2014-08-25 The rotor method of inspection on a production line and system

Publications (2)

Publication Number Publication Date
CN104199404A true CN104199404A (en) 2014-12-10
CN104199404B CN104199404B (en) 2016-08-17

Family

ID=52084705

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410421428.3A CN104199404B (en) 2014-08-25 2014-08-25 The rotor method of inspection on a production line and system

Country Status (1)

Country Link
CN (1) CN104199404B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107272627A (en) * 2017-07-21 2017-10-20 东莞职业技术学院 Intelligent flexible production line and its production method

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10223519A (en) * 1997-02-04 1998-08-21 Nikon Corp Projection aligner
GB2464472B (en) * 2008-10-15 2010-11-03 Anthony Ralph Kennard A guided vehicle
CN203164400U (en) * 2013-04-10 2013-08-28 机科发展科技股份有限公司 Compressor rotor counter electromotive force detection apparatus
CN103440554A (en) * 2013-08-29 2013-12-11 中国科学院自动化研究所 Motor producing quality monitoring and managing system and corresponding method
CN203774991U (en) * 2013-12-30 2014-08-13 常州鼎唐电机有限公司 Armature automatic production line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107272627A (en) * 2017-07-21 2017-10-20 东莞职业技术学院 Intelligent flexible production line and its production method

Also Published As

Publication number Publication date
CN104199404B (en) 2016-08-17

Similar Documents

Publication Publication Date Title
EP0600146B1 (en) Versatile production system and methods for operating same
DE69433601T2 (en) Recyclable component with data storage for storing information for testing the component and this component containing product
EP1367013B1 (en) Method for the automation of the unloading and loading of containerships in containerterminal and the corresponding crane automation device
US6266436B1 (en) Process control using multiple detections
US9530121B2 (en) Vehicle service procedures
US5629966A (en) Real time radiographic inspection system
JP2006528121A (en) Maintenance method and apparatus for elevator or escalator equipment
JPH0614384B2 (en) The bill discriminating apparatus
US20010038709A1 (en) Process control using multiple detections
EP2052807A1 (en) Assembly workstation
JP2002522783A (en) Computerized minute feeding device testing apparatus
ES2538404T3 (en) Procedure for replacing a detection box in place inside the wheels of a vehicle, sensor device that allows its execution
DE10212123A1 (en) Cargo loading system in a cargo hold of an aircraft
JP2004042251A (en) Part supply system of assembly production line and its supply method
US5247447A (en) Exception processor system
US7027886B2 (en) Infinitely variable, order specific, holistic assembly process control system
US5782100A (en) Refrigerant metering charge board
US6119058A (en) Method and systems for controlling the service for an aircraft
US20030012421A1 (en) Inspection method and device
US7013197B2 (en) Climatic cabinet and device and method for its monitoring
EP0842008A4 (en) Welding line with quality control storage devices
HUE035085T2 (en) High volume vehicle inspection system and methods
Khan et al. No Fault Found events in maintenance engineering Part 1: Current trends, implications and organizational practices
US7104029B2 (en) Method for carrying out a size change over in a packaging machine
CN100585526C (en) Method and system for monitoring a packaging process or filling process

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant