A kind of tealeaves flattening forming dehydration streamline
Technical field
The present invention relates to a kind of tea-processing equipment, relate to a kind of tealeaves profile modular system, especially a kind of tealeaves flattening forming dehydration equipment.
Background technology
In the traditional famous-brand and high-quality tealeaves of China, the face shaping that has a lot of tealeaves is all flat pattern. For example: Longjing tea, Taiping Houkui Tea tea, six peace green tea produced in Anhui Province tea etc. What the famous-brand and high-quality tealeaves of new wound China and foreign countries shape was flat pattern now is more.
As Taiping Houkui Tea, the preparation method of Taiping Houkui Tea is to be also very particular about, and the old technique of Taiping Houkui Tea is divided into harvesting, choose point, spread, complete, hairy, foot dries, multiple roasting, and seven procedures are made altogether. As time goes on, the processing technology of Taiping Houkui Tea is also changing now, and its technique is for completing, lead tea, flattening, oven dry. Complete with the bucket pot of 70 centimetres of diameters, charcoal fire heating, will suitably manage bar before the end that completes. Lead tea and be manually water-removing leaves is stretching and suitably tighten, then before uniform, at regular intervals being arranged on ready wire screen, in case scatter and be beneficial to down flattening together. Flatten and adopt half machinery, the roller that is used for pulling back moving by the tealeaves on wire screen flattens moulding, it is inconsistent that this mode there will be weight to grasp, after causing tealeaves to flatten, compression is inconsistent, and once-forming, also easily makes to extrude tea juice, manual operations simultaneously, can not flatten continuously, so labour intensity is large, efficiency is low. Dry baking separately, two bakings, three bakings, dry and adopt charcoal fire, the baking of low temperature length. Taiping Houkui Tea finished product requires two leaves to embrace tooth, flat straight and upright, big and tall heavy reality, and tealeaves is pointed at both ends and do not stick up, and does not bend curved, not loose. In drying course, conventional is that tea spreading is placed on static or continuous operation guipure and dries operation, and some need to stir, and in dehydration, tealeaves can be out of shape gradually, makes tealeaves profile inconsistent, has affected aesthetics. There is the looser bending of profile, not flat not straight and upright this difficult problem in Taiping Houkui Tea tea for a long time.
The patent No. of the applicant's invention is respectively the Chinese utility model patent of ZL201320558094.5 and ZL201320558085.6, its practical New Name is respectively a kind of tealeaves press flat forming machine and a kind of net-jaw-type shaping drying, first flatten moulding by tealeaves press flat forming machine, and then dry on net-jaw-type shaping drying, it needs the operation of two production lines to complete. In addition, be installed with some pressure rollers on the work top of foraminous conveyer, the tealeaves workpiece of required processing moves forward by rolling between foraminous conveyer and pressure roller, and its pressure roller and tealeaves contact-making surface are little, can not reach the flattening requirement of Famous High-quality Tea, and quality is not high. Net-jaw-type shaping drying, frame is provided with upper guipure and the lower guipure of circulation, and the working face of the working face of upper guipure and lower guipure is close to, and above the working face of upper guipure and lower guipure, is provided with infrared heating device, it only has drying and dewatering shapping function, can not realize the flattening function of tealeaves. In addition, tealeaves from the flattening of tealeaves press flat forming machine enters net-jaw-type shaping drying, and its tealeaves change in location causes the state that can not flatten according to original sizing to enter the working face between upper guipure and the lower guipure of network folder, there is broken tea rate high state, affect tea leaf quality.
The patent No. is the continuously shaped drying machine of Chinese utility model patent flat tea pressing type of ZL200720044519.5, between its upper and lower head roll and upper and lower driven cylinder, connected by the upper and lower foraminous conveyer running through in baking oven respectively, the centre of the interior upper and lower foraminous conveyer of baking oven respectively correspondence is vertically installed with some to the upper and lower roller that rolls, its operation principle is with above-mentioned a kind of net-jaw-type shaping drying, owing to adopting the upper and lower roller that rolls, it can not effectively realize the flattening of tealeaves. The patent No. is the Chinese invention patent flat tea continuous flatting mill of ZL200910155834.9, adopts conveyer belt and rubbing to bring and realizes tealeaves flattening, exists equally tealeaves flattening effect undesirable. Above-mentioned structure especially can not realize the flattening forming dehydration of Taiping Houkui Tea.
Summary of the invention
Object of the present invention is mainly to solve the existing problem of above-mentioned prior art, realize tealeaves flattening and drying and shaping dehydration at a production line, by point flattening district and a drying and dewatering shaping area Two Areas part, flattening district is rolled back and forth and is realized tealeaves flattening by pinch roller assembly, tealeaves after simultaneously flattening does not change position and shape enters drying and dewatering shaping area, keep tealeaves flat pattern, this organizational security has been demonstrate,proved in the flattening of tealeaves and drying and dewatering type-approval process and can have been worked continuously, reach flattening, sizing and the object of drying, and enhance productivity, realize famous-brand and high-quality flat tea, especially the making of Taiping Houkui Tea.
The technical scheme that the technical problem that the present invention solves adopts is:
A kind of tealeaves flattening forming dehydration streamline, comprise frame 1 and power set, frame 1 is provided with upper guipure 2 and the lower guipure 3 of circulation, the working face of the working face of upper guipure 2 and lower guipure 3 is close to, power set can drive the working face Synchronous Transmission forward of guipure 2 and lower guipure 3, it is characterized in that point flattening district A and drying and dewatering shaping area B on the working face of guipure 2 and the working face of lower guipure 3, the upper guipure 2 that flattens district A has supporting plate 12, above upper guipure 2, be provided with the reciprocal dolly 4 that can longitudinally walk up and down, back and forth dolly 4 is provided with the pinch roller assembly 5 that can roll tealeaves and become flat type, pinch roller assembly 5 comprises two wheel pressing shafts 51 and the pinch roller 52 that can rotate on wheel pressing shaft 51, two wheel pressing shafts 51 are fixed on transverse axis 54 by left and right suspension rod 53, transverse axis 54 is rotatably connected with reciprocal dolly 4, left and right suspension rod 53 is provided with balancing weight 13, two pinch rollers 52 rely on the deadweight of pinch roller assembly 5 to be close to the upper guipure above supporting plate, roll back and forth the tealeaves of the working face of guipure and the working face of lower guipure.
When use, tealeaves evenly spreads the input at lower guipure working face, power set can drive the working face Synchronous Transmission forward of guipure and lower guipure, tealeaves enters between the working face of guipure and the working face of lower guipure, tealeaves is clamped by the working face of upper guipure and lower guipure, and along with upper and lower guipure moves forward, enter the flattening district of the pinch roller that walks back and forth, walking pinch roller repeatedly rolls the tealeaves of walking under the drive back and forth of driving, make tealeaves become flat, after roller-compaction, walk about with guipure backward, enter dehydration shaping district. The contact-making surface of upper guipure and lower guipure clamps, thereby clamps the tealeaves between upper guipure and lower guipure contact-making surface, has reached continuously and has walked about, and flattens continuously dehydration, the object of limit sizing.
The present invention flattens district and adopts the combination of reciprocal dolly and pinch roller assembly, on the one hand pinch roller can the upper guipure on supporting plate on rolling compaction, roll back and forth the tealeaves of the working face of guipure and the working face of lower guipure, tealeaves enters between two guipures, roll back and forth pressurization through pinch roller again, to guarantee that tealeaves flattens. In addition, because left and right suspension rod is fixed on transverse axis, transverse axis is rotatably connected with reciprocal dolly, under the balancing weight effect on the suspension rod of left and right, effectively completes the flattening of tealeaves is rolled. Balancing weight can regulate its balance weight according to different tealeaves. At the feed end of upper guipure working face, the pinch roller assembly that rolls tealeaves and become flat type of walking up and down is housed, pinch roller assembly is contained in the upper of shuttle trffic, pressure can add counterweight and increase and decrease, pinch roller following vehicle is walked up and down and is back and forth rolled tealeaves, supporting plate is arranged at the lower guipure bottom in correspondence, and supporting plate supports the gravity rolling back and forth, thereby makes tealeaves reach the object of press flat forming.
Adopt the combination of reciprocal dolly and pinch roller assembly, its pinch roller rolls the tealeaves of the working face of guipure and the working face of lower guipure back and forth, rolls stroke long. In the specific implementation, back and forth dolly can be installed many group pinch roller assemblies, and the length in flattening district is determined according to situations such as the kinds of tealeaves. The effect identical (prior art adopts the roller that manually tealeaves on wire screen is used for pulling back moving to flatten) of the flattening process when making that rolls structure and the Taiping Houkui Tea of prior art of the present invention, change that time of rolling of prior art is short and rolling effect is poor simultaneously, affected the making of Famous High-quality Tea.
When concrete enforcement, the two ends of transverse axis 54 are connected with reciprocal dolly 4 by connecting axle 15, and the two ends of connecting axle 15 and transverse axis 54 are provided with bearing 55; Between wheel pressing shaft 51 and pinch roller 52, be provided with rolling bearing 56; Back and forth dolly 4 is provided with support bar 44, and support bar 44 is provided with slot 45, and one end of connecting axle 15 is positioned at slot 45.
The two ends of connecting axle 15 of the present invention and transverse axis 54 are provided with bearing 55, can realize pinch roller assembly 5 swings, in chute due to one end slot 45 of connecting axle 15, connecting axle 15 can move up and down in the chute of slot 45, two pinch rollers 52 rely on pinch roller assembly 5 with and the deadweight of balancing weight 13 be close to the upper guipure above supporting plate.
When concrete enforcement, left and right suspension rod 53 is provided with counterweight pallet 14, and balancing weight 13 is inserted counterweight pallet 14.
When concrete enforcement, frame 1 is provided with guide rail 16, and back and forth dolly 4 comprises motor 41 and the wheel 42 that can roll at guide rail 16, between one of them wheel 42 and motor 41, is provided with belt rotating apparatus 43.
Machine operation, drives wheel turns by belt rotating apparatus, reaches reciprocal dolly and moves on the guide rail of frame, by rotating and reverse of motor, reaches reciprocal dolly and walks back and forth. Belt rotating apparatus a lot of in the prior art, such as being connected belt pulley by wheel with on motor, realize transmission by driving belt between its belt pulley.
When concrete enforcement, in the B of drying and dewatering shaping area, be provided with hot air heating apparatus, hot air heating apparatus comprises bellows chamber 11, and bellows chamber 11 is located on guipure 2 and lower guipure 3 working faces. Bellows chamber can be realized the drying tea leaves dehydration shaping of guipure and lower guipure working face, and air quantity cloth divides evenly. With hot blast, as thermal source, air quantity cloth divides evenly, not only plays drying tea leaves styling, and can also improve into the fragrance of sampling tea, and becomes the dark brown pool also can verdant even profit.
When concrete enforcement, drying and dewatering shaping area B is provided with infrared heating device, and infrared heating device is located at above the working face of guipure 2 and lower guipure 3.
When concrete enforcement, the upper guipure 2 of circulation and lower guipure 3 are respectively by several carrying roller 8 tensionings, and carrying roller 8 is arranged in frame 1, on the upper guipure 2 of circulation and lower guipure 3, is respectively equipped with automatic tensioning mechanism. For ensureing the tensioning of upper guipure and lower guipure, on upper guipure and lower guipure, be provided with respectively automatic tensioning mechanism. Under the drive of drive unit, upper guipure and lower guipure separately under the effect of automatic tensioning mechanism, the tensioning of guipure and lower guipure in guarantee.
Power set comprise driving motor 6, and driving motor 6 drives respectively the transmission of upper guipure 2 and lower guipure 3 with transmission device 7. Transmission device can be belt pulley, belt etc. By the drive of driving motor, upper guipure and lower guipure synchronous walking.
Tealeaves enters the flattening district of the pinch roller assembly that walks back and forth, and walking pinch roller assembly rolls back and forth tealeaves under the drive of reciprocal dolly, makes tealeaves become flat, and the tealeaves after moulding moves forward under upper guipure and off line band clamping action, enters drying and dewatering shaping area.
The pinch roller assembly and the bellows chamber that roll are back and forth housed, and pinch roller assembly is arranged on feed end on guipure working face, and contacts with guipure, corresponding off line with supporting plate. Bellows chamber is arranged on guipure and the each side of lower guipure working face. Drive the working face of upper guipure and lower guipure to feed end synchronizing moving by power set, guipure working face on close feed end, pinch roller assembly is close to guipure working face and is done and roll back and forth motion with shuttle trffic, supporting plate is arranged at the lower guipure bottom in correspondence, supporting plate is supporting the weight rolling back and forth, the pressure size of pinch roller assembly is to control with balancing weight, on the upper guipure of the drying and dewatering shaping area after pinch roller assembly and lower guipure working face, bellows chamber is separately housed, and can make net amount cloth divide evenly. These facility make to manage the continuous flattening forming of tealeaves after bar, keep tealeaves flat pattern, can solve the looser bending of Taiping Houkui Tea tea profile for a long time, not flat not straight and upright this difficult problem; Improved work efficiency, and endoplasm still keeps the original quality of Taiping Houkui Tea tea; Be conducive to mechanical mass production.
The invention has the beneficial effects as follows: the present invention is by point flattening district and a drying and dewatering shaping area Two Areas part, adopt the combination of upper guipure and lower mesh belt transmission and reciprocal dolly and pinch roller assembly, its pinch roller rolls the tealeaves of the working face of guipure and the working face of lower guipure back and forth, roll stroke long, tealeaves flattens effective, flatten continuously to clamp and dry, can solve Taiping Houkui Tea tea for a long time and have the looser bending of profile, not flat not straight and upright this difficult problem, realize in the flattening of tealeaves and drying and dewatering type-approval process and can work continuously, its automatization level is high, tealeaves profile after oven dry is consistent, improve tea leaf quality.
Brief description of the drawings
Below in conjunction with drawings and Examples, invention is further illustrated.
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the structural representation of the combination of the reciprocal dolly of the embodiment of the present invention and pinch roller assembly;
Structural representation when Fig. 3 is the use of combination of the reciprocal dolly of the embodiment of the present invention and pinch roller assembly;
Fig. 4 is the structure schematic diagram of the combination of the reciprocal dolly of the embodiment of the present invention;
Fig. 5 is the structure schematic diagram of embodiment of the present invention pinch roller assembly;
In figure: 1, frame 2, upper guipure 3, lower guipure 4, reciprocal dolly 5, pinch roller assembly 6, driving motor 7, transmission device 8, carrying roller 9, upper automatic tensioning mechanism 10, lower automatic tensioning mechanism 11, bellows chamber 12, supporting plate 13, balancing weight 14, pallet 15, connecting axle 16, guide rail 41, motor 42, wheel 43, belt rotating apparatus 44, support bar 45, slot 51, wheel pressing shaft 52, pinch roller 53, suspension rod 54, transverse axis 55, bearing 56, rolling bearing A, flattening district B, dehydration shaping district.
Detailed description of the invention
In Fig. 1, to Fig. 5, a kind of tealeaves flattening forming dehydration streamline, comprises frame 1 and driving motor 6, and frame 1 is provided with upper guipure 2 and the lower guipure 3 of circulation, and upper guipure 2 and lower guipure 3 width are 66cm, and guipure material is Teflon guipure. circulation upper guipure 2 and lower guipure 3 respectively by several carrying roller 8 tensionings, carrying roller 8 diameter 5cm, length 66cm, mainly plays a supportive role. carrying roller 8 is arranged in frame 1, on the upper guipure 2 of circulation and lower guipure 3, be respectively equipped with automatic tensioning mechanism 9 and lower automatic tensioning mechanism 10, for ensureing the tensioning of upper guipure 2 and lower guipure 3, on upper guipure 2 and lower guipure 3, be provided with respectively automatic tensioning mechanism 9 and lower automatic tensioning mechanism 10. the working face of the working face of upper guipure 2 and lower guipure 3 is close to, and driving motor 6 can drive the working face Synchronous Transmission forward of guipure 2 and lower guipure 3. driving motor 6 drives respectively the transmission of upper guipure and lower guipure with transmission device 7, transmission device 7 is the belt transmission structures such as belt pulley, belt, and the kind of drive is a lot of in the prior art, is not described at this. by the drive of driving motor 6, upper guipure 2 and lower guipure 3 synchronous walkings. point flattening district A and drying and dewatering shaping area B on the working face of the working face of upper guipure 2 and lower guipure 3, the upper guipure 2 that flattens district A has supporting plate 12, above upper guipure 2, be provided with the reciprocal dolly 4 that can longitudinally walk up and down, frame 1 is provided with guide rail 16, back and forth dolly 4 comprises motor 41 and the wheel 42 that can roll at guide rail 16, between one of them wheel 42 and motor 41, be provided with belt rotating apparatus 43, motor 41 is worked, drive wheel turns by belt rotating apparatus 43, reach reciprocal dolly 4 moves on the guide rail 16 of frame 1, by rotating and reverse of motor 41, reaching reciprocal dolly 4 walks back and forth, belt rotating apparatus 43 is connected belt pulley by wheel 42 with on motor 41, between its belt pulley, realize transmission by driving belt. back and forth dolly 4 is provided with the pinch roller assembly 5 that can roll tealeaves and become flat type, pinch roller assembly 5 comprises two wheel pressing shafts 51 and the pinch roller 52 that can rotate on wheel pressing shaft 51, between wheel pressing shaft 51 and pinch roller 52, be provided with rolling bearing 56, two wheel pressing shafts 51 are fixed on transverse axis 54 by left and right suspension rod 53, the two ends of transverse axis 54 are connected with reciprocal dolly 4 by connecting axle 15, the two ends of connecting axle 15 and transverse axis 54 are provided with bearing 55, left and right suspension rod 53 is provided with counterweight pallet 14, balancing weight 13 is inserted counterweight pallet 14, two pinch rollers 52 are close to the upper guipure above supporting plate, roll back and forth the tealeaves of the working face of guipure and the working face of lower guipure. back and forth dolly 4 is provided with support bar 44, support bar 44 is provided with slot 45, one end of connecting axle 15 is positioned at slot 45, the two ends of connecting axle 15 and transverse axis 54 are provided with bearing 55, can realize pinch roller assembly 5 swings, in chute due to one end slot 45 of connecting axle 15, connecting axle 15 can move up and down in the chute of slot 45, two pinch rollers 52 rely on pinch roller assembly 5 with and the deadweight of balancing weight 13 be close to the upper guipure above supporting plate. in the B of drying and dewatering shaping area, be provided with hot air heating apparatus, hot air heating apparatus comprises bellows chamber 11, and bellows chamber 11 is located on guipure 2 and lower guipure 3 working faces.
When use, tealeaves evenly spreads the input at lower guipure 3 working faces, driving motor 6 can drive the working face Synchronous Transmission forward of guipure 2 and lower guipure 3, tealeaves enters between the working face of guipure 2 and the working face of lower guipure 3, tealeaves is clamped by the working face of upper guipure 2 and lower guipure 3, and along with upper and lower guipure moves forward, enter the flattening district A of the pinch roller 52 that walks back and forth, walking pinch roller 52 repeatedly rolls the tealeaves of walking under the drive back and forth of reciprocal dolly, make tealeaves become flat, after roller-compaction, walk about with guipure backward, enter dehydration shaping district B, the bellows chamber 11 of dehydration shaping district B can be realized the drying tea leaves dehydration shaping of guipure 2 and lower guipure 3 working faces, and air quantity cloth divides evenly. with hot blast, as thermal source, air quantity cloth divides evenly, not only plays drying tea leaves styling, and can also improve into the fragrance of sampling tea, and becomes the dark brown pool also can verdant even profit. the contact-making surface of upper guipure 1 and lower guipure 3 clamps, thereby clamps the tealeaves between upper guipure 2 and lower guipure 3 contact-making surfaces, has reached continuously and has walked about, and flattens continuously dehydration, the object of limit sizing.
The present invention flattens district and adopts the combination of reciprocal dolly 4 and pinch roller assembly 5, on the one hand pinch roller 52 can the upper guipure 2 on supporting plate 12 on rolling compaction, roll back and forth the tealeaves of the working face of guipure 2 and the working face of lower guipure 3, tealeaves enters between two guipures, roll back and forth pressurization through pinch roller 52 again, to guarantee that tealeaves flattens. In addition, because left and right suspension rod 53 is fixed on transverse axis 54, the two ends of transverse axis 54 are connected with reciprocal dolly 4 by connecting axle 15, the two ends of connecting axle 15 and transverse axis 54 are provided with bearing 55, between transverse axis 54 and reciprocal dolly 4, be rotatably connected, under balancing weight 13 effects on left and right suspension rod 53, effectively complete the flattening of tealeaves is rolled. Balancing weight 13 can regulate its balance weight according to different tealeaves. At the feed end of upper guipure 2 working faces, the pinch roller assembly 5 that rolls tealeaves and become flat type of walking up and down is housed, pinch roller assembly 5 is contained in the upper of shuttle trffic 4, pressure can add counterweight and increase and decrease, pinch roller 52 is walked up and down and is back and forth rolled tealeaves with shuttle trffic 4, supporting plate is arranged at the lower guipure bottom in correspondence, and supporting plate supports the gravity rolling back and forth, thereby makes tealeaves reach the object of press flat forming.
Adopt the combination of reciprocal dolly 4 and pinch roller assembly 5, its pinch roller 52 rolls the tealeaves of the working face of guipure 2 and the working face of lower guipure 3 back and forth, rolls stroke long. In the specific implementation, back and forth dolly 4 can be installed many group pinch roller assemblies 5, and the length of flattening district A is determined according to situations such as the kinds of tealeaves. The effect of the flattening process when making that rolls structure and the Taiping Houkui Tea of prior art of the present invention is identical, has changed that time of rolling of prior art is short and rolling effect is poor simultaneously, affects the making of Famous High-quality Tea.
Finally, it should be pointed out that above embodiment is only the more representational example of the present invention. Obviously, the invention is not restricted to above-described embodiment, can also have many distortion. Any simple modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment, all should think and belong to protection scope of the present invention.