CN104176919B - A kind of novel vacuum glass production vacuum kettle - Google Patents
A kind of novel vacuum glass production vacuum kettle Download PDFInfo
- Publication number
- CN104176919B CN104176919B CN201410414773.4A CN201410414773A CN104176919B CN 104176919 B CN104176919 B CN 104176919B CN 201410414773 A CN201410414773 A CN 201410414773A CN 104176919 B CN104176919 B CN 104176919B
- Authority
- CN
- China
- Prior art keywords
- autoclave body
- vacuum
- slipper bracket
- sliding rail
- carrier
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000011521 glass Substances 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000009835 boiling Methods 0.000 claims abstract description 16
- 239000000969 carrier Substances 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 abstract description 2
- 239000001569 carbon dioxide Substances 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract description 2
- 238000007688 edging Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 238000007789 sealing Methods 0.000 description 6
- 230000004520 agglutination Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Joining Of Glass To Other Materials (AREA)
Abstract
The invention discloses a kind of novel vacuum glass production vacuum kettles, including the slipper bracket inside autoclave body and autoclave body, vacuum pump, booster pump, power port and sliding rail are equipped in the autoclave body, the power port is set to autoclave body rear wall center, and the sliding rail is set on autoclave body bottom；The slipper bracket is set on sliding rail, and several carriers arranged side by side are equipped on slipper bracket；The plug to match with power port is equipped on the inside of the slipper bracket；If the carrier is equipped with the flat electric boiling plate of layer solid carbon dioxide, the electric boiling plate is connect with plug；The quantity of the carrier is no less than 2；The quantity of electric boiling plate on each carrier is no less than 5；Temperature sensor and pressure sensor are equipped in the autoclave body；Heat-exchanger rig is equipped at the autoclave body outer wall；The heat-exchanger rig is heat exchange coil mechanism.The present invention greatly improves production efficiency, reduces energy consumption and production cost, and there is high commercial application to be worth.
Description
Technical field
The present invention relates to vacuum glass manufacturing method more particularly to a kind of novel vacuum glass production vacuum kettles.
Background technology
In modern building and car and boat, door glass is main source of heat release, solves door in cold area in the past
Window heat transfer problem is using double-deck door and window, and the application of hollow glass in recent years greatly improves door and window heat transfer problem, but hollow
The structural thickness of glass is used cooperatively with specific door and window, because its building cost is excessively high, limits the extensive use of hollow glass,
Use particularly on civil buildings.Therefore, vacuum glass comes into being, and vacuum glass is a kind of glass composition of bilayer,
Edge seals between glass and glass, and there is a liner body support in centre, and interlayer is in vacuum shape, is not substantially in the interlayer between glass free
Gas, thus vacuum glass have it is good heat-insulated, sound insulation value, vacuum glass structural thickness is relatively thin, is easily installed.
Vacuum kettle is to produce the most important equipment of vacuum glass, and performance quality directly affects the effect of vacuum glass production
Rate and quality.Nowadays, in order to improve the production efficiency of vacuum glass and quality, start using a kind of straight without setting gas nozzle of slotting
It is connected in vacuum kettle and completes edge sealing and the process vacuumized, by first putting the substrate under vacuum glass for completing edge sealing conjunction piece process
It in vacuum kettle, and heats up and is heated to edging material in porous half solidification shape, then reduce pressure in vacuum kettle so that vacuum glass
Air in glass is escaped by the gap of edging material, completes vacuum pumping；Continue later improve vacuum kettle in temperature extremely
The fusing point of edging material makes edging material melt agglutination, gap existing for closing；Finally, increase the air pressure in vacuum kettle, and
The temperature in vacuum kettle is continuously decreased, until during normal temperature and pressure, takes out and obtains vacuum glass product, this method greatly improves
Production efficiency and yield rate, and greatly reduce the energy consumption of production.It, can be real simultaneously but now still without being suitble to this method
The now Special vacuum kettle of heating and vacuumizing function；Although there are some experimental facilities to can be achieved at the same time heating and vacuumize
Function, but be all based on experimental use, prepare and use only for monolithic glass, the practical need of batch production can not be satisfied with
It asks.
Invention content
The present invention provides a kind of novel vacuum glass production vacuum kettle, and vacuum is produced using vacuum kettle applied to not slotting
Glass, the function of can be achieved at the same time heat temperature raising and vacuumize, and produce demand in batches suitable for industrialization.
In order to reach more than technique effect, technical scheme is as follows：
A kind of novel vacuum glass production vacuum kettle, including the slipper bracket inside autoclave body and autoclave body, in the autoclave body
Equipped with vacuum pump, booster pump, power port and sliding rail, the power port is set to autoclave body rear wall center, the sliding rail
Set on autoclave body bottom.
The slipper bracket is set on sliding rail, and several carriers arranged side by side are equipped on slipper bracket.
The plug to match with power port is equipped on the inside of the slipper bracket.
If the carrier is equipped with the flat electric boiling plate of layer solid carbon dioxide, the electric boiling plate is connect with plug.
The quantity of the carrier is no less than 2；The quantity of electric boiling plate on each carrier is no less than 5.
Preferably, temperature sensor and pressure sensor are equipped in the autoclave body.
Preferably, heat-exchanger rig is equipped at the autoclave body outer wall.
The heat-exchanger rig is heat exchange coil mechanism.
The application method of the present invention is as follows：
Autoclave body door is opened, slipper bracket is skidded off along sliding rail, in the space between two electric boiling plates of carrier
It places and completes the semi-finished product vacuum glass that edge sealing closes piece, slipper bracket is pushed into autoclave body again later, makes plug and power supply
Port plugs together, and closes door.It opens electric boiling plate heating and is heated to edging material in porous half solidification shape, be then turned on vacuum pump
Reduce pressure in vacuum kettle so that the air in vacuum glass is escaped by the gap of edging material, completes vacuum pumping；It
Continue to improve the temperature in autoclave body to the fusing point of edging material by electric boiling plate afterwards, edging material is made to melt agglutination, closing
Existing gap；Finally, start the air pressure in booster pump increase autoclave body, and heat exchange is injected into the heat exchange coil of heat-exchanger rig
Agent to reduce the temperature in autoclave body gradually, until during normal temperature and pressure, opens door and skids off slipper bracket, you can by finished product vacuum
Glass is removed from carrier.
The present invention has the advantages that compared with prior art：
It is simple in structure, novel in design the present invention provides a kind of novel vacuum glass production vacuum kettle, it will be in vacuum kettle
It is inside done directly heating edge sealing and vacuumizing and produces the technique of vacuum glass and become reality, the present invention in industrialization production application
The structure design being superimposed by multiple carriers and multiple motor hot plates so that the present invention can complete a large amount of vacuum glass simultaneously
The production of glass, greatly improves production efficiency, reduces energy consumption and production cost, has high commercial application valency
Value.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the A of the present invention to sectional view.
Specific embodiment
Carry out the technical solution that the present invention will be described in detail below in conjunction with specific embodiment, herein schematic implementation of the invention
Example and explanation technical solution used to explain the present invention, but it is not as a limitation of the invention.
Embodiment 1：
A kind of novel vacuum glass production vacuum kettle, structure as shown in Figures 1 and 2, inside autoclave body 1 and autoclave body 1
Slipper bracket 2, vacuum pump 3, booster pump 4, power port 5 and sliding rail 6 are equipped in the autoclave body 1, the power port 5 is set
In 1 rear wall center of autoclave body, the sliding rail 6 is set on autoclave body bottom.
The slipper bracket 2 is set on sliding rail 6, and 6 carriers 7 arranged side by side are equipped on slipper bracket 2.
2 inside of slipper bracket is equipped with the plug 8 to match with power port 5.
The carrier 7 is equipped with 13 layers of horizontal electric boiling plate 9, and the electric boiling plate 9 is connect with plug 8.
Temperature sensor 10 and pressure sensor 11 are equipped in the autoclave body 1.
Heat-exchanger rig 12 is equipped at 1 outer wall of autoclave body.
The heat-exchanger rig 12 is heat exchange coil mechanism.
The application method of the present invention is as follows：
1 door of autoclave body is opened, slipper bracket 2 is skidded off along sliding rail 6, the sky between two electric boiling plates 9 of carrier 7
Interior place completes the semi-finished product vacuum glass that edge sealing closes piece, is later pushed into autoclave body 1 slipper bracket 2 again, makes plug 8
It is plugged together with power port 5, closes door.It opens the heating of electric boiling plate 9 and is heated to edging material in porous half solidification shape, Ran Houkai
Opening vacuum pump 3 reduces pressure in vacuum kettle so that the air in vacuum glass is escaped by the gap of edging material, completes to take out true
Do-nothing operation；Later by electric boiling plate 9 continue improve autoclave body 1 in temperature to the fusing point of edging material, melt edging material
Agglutination, gap existing for closing；Finally, starting booster pump 4 increases air pressure in autoclave body 1, and to the heat exchange of heat-exchanger rig 12
Injection heat exchange agent in coil pipe to reduce the temperature in autoclave body 1 gradually, until during normal temperature and pressure, opens door and slides slipper bracket 2
Go out, you can remove finished product vacuum glass from carrier 7.
The configuration of the present invention is simple, novel design will produce vacuum in being done directly heating edge sealing in vacuum kettle and vacuumizing
The technique of glass becomes reality in industrialization production application, and the present invention is superimposed by multiple carriers and multiple motor hot plates
Structure design so that the present invention can complete the production of a large amount of vacuum glass simultaneously, greatly improve production efficiency, drop
There is high commercial application to be worth for low energy consumption and production cost.
The above is the preferred embodiment of the present invention, it is noted that for those skilled in the art
For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (2)
1. a kind of novel vacuum glass production vacuum kettle, including the slipper bracket inside autoclave body and autoclave body, it is characterised in that：Institute
It states and vacuum pump, booster pump, power port and sliding rail is equipped in autoclave body, the power port is set to autoclave body rear wall center,
The sliding rail is set on autoclave body bottom；The slipper bracket is set on sliding rail, and several carriers arranged side by side are equipped on slipper bracket；Institute
State the plug for being equipped on the inside of slipper bracket and matching with power port；If the carrier is equipped with the electrical heating of dried layer level
Plate, the electric boiling plate are connect with plug；Heat-exchanger rig is equipped at the autoclave body outer wall, the heat-exchanger rig is heat exchange disk
Pipe mechanism；Temperature sensor and pressure sensor are equipped in the autoclave body.
2. a kind of novel vacuum glass production vacuum kettle according to claim 1, it is characterised in that：The carrier
Quantity is no less than 2；The quantity of electric boiling plate on each carrier is no less than 5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410414773.4A CN104176919B (en) | 2014-08-22 | 2014-08-22 | A kind of novel vacuum glass production vacuum kettle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410414773.4A CN104176919B (en) | 2014-08-22 | 2014-08-22 | A kind of novel vacuum glass production vacuum kettle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104176919A CN104176919A (en) | 2014-12-03 |
| CN104176919B true CN104176919B (en) | 2018-07-03 |
Family
ID=51958307
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410414773.4A Active CN104176919B (en) | 2014-08-22 | 2014-08-22 | A kind of novel vacuum glass production vacuum kettle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104176919B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4312627A1 (en) * | 1993-04-19 | 1994-10-20 | Hauzer Holding | Method and device for heat treatment of objects |
| CN102491626B (en) * | 2011-11-16 | 2013-11-06 | 天津森宇玻璃制造有限公司 | Method for preparing vacuum glass in vacuum furnace |
| CN102531362B (en) * | 2011-11-16 | 2013-11-06 | 天津森宇玻璃制造有限公司 | Vacuum sintering furnace for manufacturing vacuum glass |
| CN203602491U (en) * | 2013-12-20 | 2014-05-21 | 南京凯尚信息科技有限公司 | Integrated comprehensive preparation device of vacuum glass |
| CN204022662U (en) * | 2014-08-22 | 2014-12-17 | 徐良 | A kind of Novel vacuum glass is produced and is used vacuum still |
-
2014
- 2014-08-22 CN CN201410414773.4A patent/CN104176919B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN104176919A (en) | 2014-12-03 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20161027 Address after: Liuhe District of Nanjing City, Jiangsu province 210048 Ge Tong street of Zhongshan science and Technology Park Bo Fu Road No. 18 Applicant after: Jiangsu Kaishang vacuum glass manufacturing Co. Ltd. Address before: No. 18 Qixia Xianlin Avenue District of Nanjing City, Jiangsu province 210000 Applicant before: Xu Liang Applicant before: Li Yunqiu |
|
| TA01 | Transfer of patent application right |
Effective date of registration: 20171201 Address after: 211200 Lishui Economic Development Zone, Jiangsu, Nanjing Applicant after: Jiangsu Kaishang Green Building Management Company Limited Address before: Liuhe District of Nanjing City, Jiangsu province 210048 Ge Tong street of Zhongshan science and Technology Park Bo Fu Road No. 18 Applicant before: Jiangsu Kaishang vacuum glass manufacturing Co. Ltd. |
|
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20180213 Address after: 211700 Jiangsu province Huaian city Xuyi County Economic Development Area Acacia Boulevard and the northeast corner of Baoshan Road Applicant after: Jiangsu Shengdi vacuum glass technology Co. Ltd. Address before: 211200 Lishui Economic Development Zone, Jiangsu, Nanjing Applicant before: Jiangsu Kaishang Green Building Management Company Limited |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180703 Address after: 211200 Lishui Economic Development Zone, Nanjing, Jiangsu Patentee after: Jiangsu Kaishang Green Building Management Company Limited Address before: 211700 Xuyi County Economic Development Zone, Huaian City, Jiangsu Province, and the northeast corner of Baoshan Road. Patentee before: Jiangsu Shengdi vacuum glass technology Co. Ltd. |