CN104176919A - Novel vacuum kettle for vacuum glass production - Google Patents
Novel vacuum kettle for vacuum glass production Download PDFInfo
- Publication number
- CN104176919A CN104176919A CN201410414773.4A CN201410414773A CN104176919A CN 104176919 A CN104176919 A CN 104176919A CN 201410414773 A CN201410414773 A CN 201410414773A CN 104176919 A CN104176919 A CN 104176919A
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- kettle
- vacuum
- electric heating
- kettle body
- vacuum glass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The invention discloses a novel vacuum kettle for vacuum glass production. The novel vacuum kettle comprises a kettle body and a sliding support arranged inside the kettle body, wherein the kettle body is internally provided with a vacuum pump, a pressurizing pump, a power supply port and a sliding track; the power supply port is arranged in the center of the rear wall of the kettle body; the sliding track is arranged at the bottom of the kettle body; the sliding support is arranged on the sliding track; a plurality of bearing racks in parallel are ranged on the sliding support; a plug in match with the power supply port is arranged on the inner side of the sliding support; a plurality layers of horizontal electric heating plates are arranged on the bearing racks; the electric heating plates are all connected with the plug; the number of the bearing racks is no less than 2; the number of the electric heating plates on each bearing rack is no less than 5; the kettle body is internally provided with a temperature sensor and a pressure sensor; a heat exchange device is arranged on the outer wall of the kettle body; the heat exchange device is a heat exchange coil tube mechanism. The novel vacuum kettle greatly improves the production efficiency, reduces the energy consumption and the production cost and has very high industrial application values.
Description
Technical field
The present invention relates to vacuum glass manufacture method, relate in particular to a kind of Novel vacuum glass production vacuum still.
Background technology
In modern buildings and car and boat, windowpane is main source of heat release, solve door and window heat transfer problem in cold area is to adopt double-deck door and window in the past, the application of double glazing has in recent years improved door and window heat transfer problem greatly, but the structural thickness of double glazing is used in conjunction with specific door and window, too high because of its building cost, limit the widespread use of double glazing, particularly the use on covil construction.Therefore, vacuum glass arises at the historic moment, vacuum glass is a kind of glass composition of bilayer, limit portion sealing between glass and glass, and centre has lining body to support, interlayer is vacuum shape, in interlayer between glass, substantially there is no air, therefore that vacuum glass has is good heat insulation, sound-proofing properties, vacuum glass structural thickness is thinner, is convenient to install.
Vacuum still is the most important equipment of producing vacuum glass, and its performance quality directly affects efficiency and the quality that vacuum glass is produced.Nowadays, in order to improve production efficiency and the quality of vacuum glass, start to adopt and a kind ofly without fluting, the operation that valve directly completes edge sealing and vacuumizes in vacuum still is set, it is by being first placed in the base material vacuum glass that completes edge sealing and close sheet operation in vacuum still, and heat up and be heated to edging material and be porous and partly solidify shape, then reduce pressure in vacuum still, the air in vacuum glass is overflowed by the space of edging material, complete vacuum pumping; Temperature in the vacuum of continuation raising afterwards still, to the fusing point of edging material, makes edging material be fused into glue, the gap that sealing exists; Finally, increase the air pressure in vacuum still, and reduce gradually the temperature in vacuum still, during to normal temperature and pressure, take out and obtain vacuum glass product, this method has greatly improved production efficiency and yield rate, and greatly reduces the energy consumption of production.But be still applicable to now this method, can realize the Special vacuum still that heats and vacuumize function simultaneously; Although the function that has had some experimental installations can realize heating and vacuumize, is all based on experiment purposes, only prepares use for monolithic glass, cannot be satisfied with the actual demand of batch production simultaneously.
Summary of the invention
The invention provides a kind of Novel vacuum glass production and use vacuum still, being applied to does not slot utilizes vacuum still to produce vacuum glass, the function that can realize heat temperature raising simultaneously and vacuumize, and be applicable to industrialization batch production demand.
In order to reach above technique effect, technical scheme of the present invention is as follows:
A kind of Novel vacuum glass is produced and is used vacuum still, comprise the slipper bracket of kettle and kettle inside, in described kettle, be provided with vacuum pump, topping-up pump, power port and slide rail, described power port is arranged at kettle rear wall central position, and described slide rail is located at autoclave body bottom.
Described slipper bracket is located on slide rail, is equipped with some carriers arranged side by side on slipper bracket.
Described slipper bracket inner side is provided with the plug matching with power port.
If described carrier is provided with the flat electric heating panel of layer solid carbon dioxide, described electric heating panel is all connected with plug.
The quantity of described carrier is no less than 2; The quantity of the electric heating panel on each carrier is no less than 5.
Preferably, in described kettle, be provided with temperature sensor and pressure transmitter.
Preferably, described kettle outer wall place is provided with heat-exchanger rig.
Described heat-exchanger rig is heat exchange coil mechanism.
Using method of the present invention is as follows:
Open kettle door, slipper bracket is skidded off along slide rail, in the space between two electric heating panels of carrier, placed edge sealing and close the work in-process vacuum glass of sheet, afterwards slipper bracket is pushed in kettle again, plug and power port are plugged together, close door.Open electric heating panel and heat up and be heated to edging material and be porous and partly solidify shape, then open vacuum pump and reduce pressure in vacuum still, the air in vacuum glass is overflowed by the space of edging material, complete vacuum pumping; Continue to improve temperature in the kettle fusing point to edging material by electric heating panel afterwards, make edging material be fused into glue, the gap that sealing exists; Finally, start topping-up pump and increase the air pressure in kettle, and inject heat exchange agent in the heat exchange coil of heat-exchanger rig, gradually to reduce the temperature in kettle, during to normal temperature and pressure, open door slipper bracket is skidded off, finished product vacuum glass can be taken off from carrier.
The present invention compared with prior art has following beneficial effect:
The invention provides a kind of Novel vacuum glass production vacuum still, simple in structure, novel in design, add hot edge seal by directly completing and vacuumize the technique of producing vacuum glass in vacuum still and become reality in industrialization production application, the present invention is by the structure design of multiple carriers and the stack of multiple motor hot plate, make the present invention can complete the production of a large amount of vacuum glass simultaneously, improve greatly production efficiency, reduce energy consumption and production cost, there is high commercial application and be worth.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is that A of the present invention is to sectional view.
Embodiment
Describe technical scheme of the present invention in detail below in conjunction with specific embodiment, be used for explaining technical scheme of the present invention in this illustrative examples of the present invention and explanation, but not as a limitation of the invention.
Embodiment 1:
A kind of Novel vacuum glass is produced and is used vacuum still, structure as shown in Figures 1 and 2, comprise the slipper bracket 2 of kettle 1 and kettle 1 inside, in described kettle 1, be provided with vacuum pump 3, topping-up pump 4, power port 5 and slide rail 6, described power port 5 is arranged at kettle 1 rear wall central position, and described slide rail 6 is located at autoclave body bottom.
Described slipper bracket 2 is located on slide rail 6, is equipped with 6 carriers 7 arranged side by side on slipper bracket 2.
Described slipper bracket 2 inner sides are provided with the plug 8 matching with power port 5.
Described carrier 7 is provided with the electric heating panel 9 of 13 layers of level, and described electric heating panel 9 is all connected with plug 8.
In described kettle 1, be provided with temperature sensor 10 and pressure transmitter 11.
Described kettle 1 outer wall place is provided with heat-exchanger rig 12.
Described heat-exchanger rig 12 is heat exchange coil mechanism.
Using method of the present invention is as follows:
Open kettle 1 door, slipper bracket 2 is skidded off along slide rail 6, in the space between two electric heating panels 9 of carrier 7, placed edge sealing and close the work in-process vacuum glass of sheet, afterwards slipper bracket 2 is pushed in kettle 1 again, plug 8 and power port 5 are plugged together, close door.Open electric heating panel 9 and heat up and be heated to edging material and be porous and partly solidify shape, then open vacuum pump 3 and reduce pressure in vacuum still, the air in vacuum glass is overflowed by the space of edging material, complete vacuum pumping; The fusing point to edging material by the temperature in electric heating panel 9 continuation raising kettlies 1, makes edging material be fused into glue, the gap that sealing exists afterwards; Finally, start topping-up pump 4 and increase the air pressure in kettle 1, and inject heat exchange agent in the heat exchange coil of heat-exchanger rig 12, gradually to reduce the temperature in kettle 1, during to normal temperature and pressure, open door slipper bracket 2 is skidded off, finished product vacuum glass can be taken off from carrier 7.
The present invention is simple in structure, novel in design, add hot edge seal by directly completing and vacuumize the technique of producing vacuum glass in vacuum still and become reality in industrialization production application, the present invention is by the structure design of multiple carriers and the stack of multiple motor hot plate, make the present invention can complete the production of a large amount of vacuum glass simultaneously, improve greatly production efficiency, reduce energy consumption and production cost, there is high commercial application and be worth.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications are also considered as protection scope of the present invention.
Claims (4)
1. a Novel vacuum glass is produced and is used vacuum still, comprise the slipper bracket of kettle and kettle inside, it is characterized in that: in described kettle, be provided with vacuum pump, topping-up pump, power port and slide rail, described power port is arranged at kettle rear wall central position, and described slide rail is located at autoclave body bottom; Described slipper bracket is located on slide rail, is equipped with some carriers arranged side by side on slipper bracket; Described slipper bracket inner side is provided with the plug matching with power port; If described carrier is provided with the flat electric heating panel of layer solid carbon dioxide, described electric heating panel is all connected with plug.
2. a kind of Novel vacuum glass according to claim 1 is produced and is used vacuum still, it is characterized in that: the quantity of described carrier is no less than 2; The quantity of the electric heating panel on each carrier is no less than 5.
3. a kind of Novel vacuum glass according to claim 1 is produced and is used vacuum still, it is characterized in that: in described kettle, be provided with temperature sensor and pressure transmitter.
4. a kind of Novel vacuum glass according to claim 1 is produced and is used vacuum still, it is characterized in that: described kettle outer wall place is provided with heat-exchanger rig, and described heat-exchanger rig is heat exchange coil mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410414773.4A CN104176919B (en) | 2014-08-22 | 2014-08-22 | A kind of novel vacuum glass production vacuum kettle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410414773.4A CN104176919B (en) | 2014-08-22 | 2014-08-22 | A kind of novel vacuum glass production vacuum kettle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104176919A true CN104176919A (en) | 2014-12-03 |
| CN104176919B CN104176919B (en) | 2018-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410414773.4A Active CN104176919B (en) | 2014-08-22 | 2014-08-22 | A kind of novel vacuum glass production vacuum kettle |
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| Country | Link |
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| CN (1) | CN104176919B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112206718A (en) * | 2019-07-12 | 2021-01-12 | 北京夏禾科技有限公司 | A material purification vacuum device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0621345A1 (en) * | 1993-04-19 | 1994-10-26 | Hauzer Holding B.V. | Process and device for heat-treating workpieces |
| CN102491626A (en) * | 2011-11-16 | 2012-06-13 | 天津森宇玻璃制造有限公司 | Method for preparing vacuum glass in vacuum furnace |
| CN102531362A (en) * | 2011-11-16 | 2012-07-04 | 天津森宇玻璃制造有限公司 | Vacuum sintering furnace for manufacturing vacuum glass |
| CN203602491U (en) * | 2013-12-20 | 2014-05-21 | 南京凯尚信息科技有限公司 | Integrated comprehensive preparation device of vacuum glass |
| CN204022662U (en) * | 2014-08-22 | 2014-12-17 | 徐良 | A kind of Novel vacuum glass is produced and is used vacuum still |
-
2014
- 2014-08-22 CN CN201410414773.4A patent/CN104176919B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0621345A1 (en) * | 1993-04-19 | 1994-10-26 | Hauzer Holding B.V. | Process and device for heat-treating workpieces |
| CN102491626A (en) * | 2011-11-16 | 2012-06-13 | 天津森宇玻璃制造有限公司 | Method for preparing vacuum glass in vacuum furnace |
| CN102531362A (en) * | 2011-11-16 | 2012-07-04 | 天津森宇玻璃制造有限公司 | Vacuum sintering furnace for manufacturing vacuum glass |
| CN203602491U (en) * | 2013-12-20 | 2014-05-21 | 南京凯尚信息科技有限公司 | Integrated comprehensive preparation device of vacuum glass |
| CN204022662U (en) * | 2014-08-22 | 2014-12-17 | 徐良 | A kind of Novel vacuum glass is produced and is used vacuum still |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112206718A (en) * | 2019-07-12 | 2021-01-12 | 北京夏禾科技有限公司 | A material purification vacuum device |
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| Publication number | Publication date |
|---|---|
| CN104176919B (en) | 2018-07-03 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20161027 Address after: Liuhe District of Nanjing City, Jiangsu province 210048 Ge Tong street of Zhongshan science and Technology Park Bo Fu Road No. 18 Applicant after: Jiangsu Kaishang vacuum glass manufacturing Co. Ltd. Address before: No. 18 Qixia Xianlin Avenue District of Nanjing City, Jiangsu province 210000 Applicant before: Xu Liang Applicant before: Li Yunqiu |
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| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20171201 Address after: 211200 Lishui Economic Development Zone, Jiangsu, Nanjing Applicant after: Jiangsu Kaishang Green Building Management Company Limited Address before: Liuhe District of Nanjing City, Jiangsu province 210048 Ge Tong street of Zhongshan science and Technology Park Bo Fu Road No. 18 Applicant before: Jiangsu Kaishang vacuum glass manufacturing Co. Ltd. |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20180213 Address after: 211700 Jiangsu province Huaian city Xuyi County Economic Development Area Acacia Boulevard and the northeast corner of Baoshan Road Applicant after: Jiangsu Shengdi vacuum glass technology Co. Ltd. Address before: 211200 Lishui Economic Development Zone, Jiangsu, Nanjing Applicant before: Jiangsu Kaishang Green Building Management Company Limited |
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Effective date of registration: 20180703 Address after: 211200 Lishui Economic Development Zone, Nanjing, Jiangsu Patentee after: Jiangsu Kaishang Green Building Management Company Limited Address before: 211700 Xuyi County Economic Development Zone, Huaian City, Jiangsu Province, and the northeast corner of Baoshan Road. Patentee before: Jiangsu Shengdi vacuum glass technology Co. Ltd. |
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| TR01 | Transfer of patent right |