CN203602491U - Integrated comprehensive preparation device of vacuum glass - Google Patents
Integrated comprehensive preparation device of vacuum glass Download PDFInfo
- Publication number
- CN203602491U CN203602491U CN201320841774.8U CN201320841774U CN203602491U CN 203602491 U CN203602491 U CN 203602491U CN 201320841774 U CN201320841774 U CN 201320841774U CN 203602491 U CN203602491 U CN 203602491U
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- Prior art keywords
- kettle
- vacuum glass
- vacuum
- kettle body
- glass
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- Expired - Fee Related
Links
- 239000011521 glass Substances 0.000 title claims abstract description 49
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 22
- 230000015572 biosynthetic process Effects 0.000 claims description 10
- 238000003786 synthesis reaction Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 22
- 238000007688 edging Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 7
- 239000005357 flat glass Substances 0.000 description 6
- 238000000605 extraction Methods 0.000 description 5
- 230000000740 bleeding effect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241001074085 Scophthalmus aquosus Species 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
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- Joining Of Glass To Other Materials (AREA)
Abstract
The utility model discloses an integrated comprehensive preparation device of vacuum glass. The integrated comprehensive preparation device comprises a kettle body, a product bearing frame, a booster pump, a vacuum pump, a heat exchanger and sensors. A sealing door is arranged on the kettle body; the product bearing frame is horizontally fixed inside the kettle body through a support; the booster pump and the vacuum pump are arranged at the upper end of the kettle body; the heat exchanger is arranged at the lower end of the kettle body; the sensors are arranged on the inner wall of the kettle body and include a temperature sensor and a pressure sensor; a bearing tray which is capable of sliding through slide rails is arranged on the product bearing frame. The integrated comprehensive preparation device of vacuum glass is simple in structure, novel in design, high in production efficiency of vacuum glass preparation, and good in quality, and has extremely high application and market popularization values.
Description
Technical field
The utility model relates to vacuum glass producing apparatus, relates in particular to a kind of vacuum glass edge sealing operation that can realize High Temperature High Pressure, also can complete the vacuum glass integrated synthesis preparation facilities of the operation vacuumizing.
Background technology
In modern buildings and car and boat, windowpane is main source of heat release, solve door and window heat transfer problem in cold area is to adopt double-deck door and window in the past, the application of double glazing has in recent years improved door and window heat transfer problem greatly, but the structural thickness of double glazing is used in conjunction with specific door and window, too high because of its building cost, limit the widespread use of double glazing, particularly the use on covil construction.Therefore, vacuum glass arises at the historic moment, vacuum glass is a kind of glass composition of bilayer, limit portion sealing between glass and glass, and centre has lining body to support, interlayer is vacuum shape, in interlayer between glass, substantially there is no air, therefore that vacuum glass has is good heat insulation, sound-proofing properties, vacuum glass structural thickness is thinner, is convenient to install.
The production of existing vacuum glass mainly comprises following step: (1) arranges upholder: between two blocks of base material sheet glass, arrange that the miniature upholder nationality of arranging according to certain geometrical rule that meets mechanics requirement is to form the wall of vacuum; (2) arrange extraction pipe: between two blocks of sheet glass, offer aspirating hole, and the Glass tubing of bleeding of coupling is set in hole; (3) edge sealing: at the laying glass powder of the periphery of two blocks of base material sheet glass, and put into High Temperature Furnaces Heating Apparatus and be heated to 600 degrees Celsius, make glass powder fusing, thereby make the border seal of two blocks of base material sheet glass, form cavity, then cooling gradually, the glass powder of fusing is solidified, complete edge sealing operation; (4) vacuumize: until after edge sealing is processed, utilize vacuum extractor to take the air in base material sheet glass folder chamber away by the preset Glass tubing of bleeding; (5) sealing: be connected with vacuum extractor and complete at the Glass tubing of bleeding and carry out the scorification Glass tubing of bleeding while vacuumizing operation, the Glass tubing that makes to bleed melts rapidly and seals aspirating hole.
Prior art is prepared vacuum glass, complete after layout upholder and extraction pipe, need first in High Temperature Furnaces Heating Apparatus, to heat 4-6 hour, make edging material melting, then cooling gradually, the edging material of melting is solidified, complete edge sealing, again vacuum glass base material is taken out afterwards, insert the vacuum pumping of carrying out in negative pressure still 4-6 hour, then need sintering extraction pipe to make it melt rapidly sealing aspirating hole, rear obtains finished product vacuum glass.Production cycle is long, and benefit is low.
Utility model content
The utility model provides a kind of vacuum glass integrated synthesis preparation facilities, can realize the vacuum glass edge sealing operation of High Temperature High Pressure, also can complete the operation vacuumizing, to solve the defect that the existing vacuum glass manufacture method production cycle is long, benefit is low.
In order to reach above technique effect, the technical solution of the utility model is as follows:
A kind of vacuum glass integrated synthesis preparation facilities, comprises kettle, product carrier, force (forcing) pump, vacuum pump, interchanger and sensor.
Described kettle is provided with sealing door.
Described product carrier is fixed on kettle inside by support level.
Described force (forcing) pump and vacuum pump are arranged at kettle upper end.
Described interchanger is arranged at kettle lower end.
Described sensor setting, on inner wall of kettle, comprises temperature sensor and pressure transmitter.
Further, on described product carrier, be provided with the weight tray sliding by slide rail.
Application mode of the present utility model is as follows:
Open sealing door, control weight tray and skid off along slide rail, be placed on weight tray completing the vacuum glass base material of arranging upholder and closing sheet operation, it is slipped in kettle with weight tray, close sealing door.Start force (forcing) pump, increase the pressure of kettle inside, then start interchanger, make the temperature in kettle be increased to gradually 100-180 ℃, make edging material be porous half curdled appearance.Now start vacuum pump, make the pressure drop to 10 in kettle
-2pa～10
-3when Pa, the air of vacuum glass inner chamber can be overflowed from the hole of edging material, continues afterwards to improve temperature to 280 in negative pressure still ℃～600 ℃, makes edging material be fused into glue, the gap that sealing exists.Finally control interchanger and reduce gradually temperature in kettle to normal temperature, open sealing door and take out vacuum glass finished product, reappose new vacuum glass base material and continue operation.
The utility model provides a kind of vacuum glass integrated synthesis preparation facilities, there is following technique effect: (1) first pressurizeed before heating, under the effect of air pressure, two blocks of base material sheet glass pressing tightr, upholder between making is more firm under the effect of pressure, can not be subjected to displacement; (2) under the effect of high pressure, the edging material that plays the effect of bonding edge sealing can infiltrate a segment distance to gap between two base material flat boards, has increased bond area, and Edge strength is higher; (3) without preset aspirating hole and extraction pipe, in the time that edging material is half curdled appearance, reduce the air pressure in kettle, the air of vacuum glass inner chamber is overflowed along the hole of edging material, directly complete and vacuumize operation; (4) vacuumize operation and at high temperature carry out, when high temperature, density of air is thin, and the air capacity of required extraction still less, vacuumizes efficiency higher, only needs within 1-2 hour, can complete, and vacuumizing effect is better than conventional art, and air pressure inside can reach 10
-2below Pa.Vacuum glass integrated synthesis preparation facilities of the present utility model, the production efficiency of preparing vacuum glass is high, and quality is good, has high application and market popularization value.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is vertical view cutaway drawing of the present utility model.
Embodiment
Describe the technical solution of the utility model in detail below in conjunction with specific embodiment, be used for explaining the technical solution of the utility model in this illustrative examples of the present utility model and explanation, but not as to restriction of the present utility model.
Embodiment 1:
The present embodiment provides a kind of vacuum glass integrated synthesis preparation facilities, and structure as shown in Figures 1 and 2, comprises kettle 1, product carrier 2, force (forcing) pump 3, vacuum pump 4, interchanger 5 and sensor 6; Described kettle is provided with sealing door 7; Described product carrier 2 is fixed on kettle 1 inside by support 8 levels; Described force (forcing) pump 3 and vacuum pump 4 are arranged at kettle 1 upper end; Described interchanger 5 is arranged at kettle 1 lower end; Described sensor 6 is arranged on kettle 1 inwall, comprises temperature sensor 9 and pressure transmitter 10; On described product carrier 2, be provided with the weight tray 11 sliding by slide rail.
While utilizing the vacuum glass integrated synthesis preparation facilities of the present embodiment to prepare vacuum glass, first open sealing door 7, controlling weight tray 11 skids off along slide rail, be placed on weight tray 11 completing the vacuum glass base material of arranging upholder and closing sheet operation, it is slipped in kettle 1 with weight tray 11, close sealing door 7.Start force (forcing) pump 3, increase the pressure of kettle 1 inside, then start interchanger 5, make the temperature in kettle 1 be increased to gradually 100-180 ℃, make edging material be porous half curdled appearance.Now start vacuum pump 4, make the pressure drop to 10 in kettle 1
-2pa～10
-3when Pa, the air of vacuum glass inner chamber can be overflowed from the hole of edging material, continues afterwards to improve temperature to 280 in negative pressure still ℃～600 ℃, makes edging material be fused into glue, the gap that sealing exists.Finally control interchanger 5 and reduce gradually temperature in kettle 1 to normal temperature, open sealing door 7 and take out vacuum glass finished product, reappose new vacuum glass base material and continue operation.
The above is preferred implementation of the present utility model; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the utility model principle; can also make some improvements and modifications, these improvements and modifications are also considered as protection domain of the present utility model.
Claims (2)
1. a vacuum glass integrated synthesis preparation facilities, comprises kettle, product carrier, force (forcing) pump, vacuum pump, interchanger and sensor, it is characterized in that: described kettle is provided with sealing door; Described product carrier is fixed on kettle inside by support level; Described force (forcing) pump and vacuum pump are arranged at kettle upper end; Described interchanger is arranged at kettle lower end; Described sensor setting, on inner wall of kettle, comprises temperature sensor and pressure transmitter.
2. a kind of vacuum glass integrated synthesis preparation facilities according to claim 1, is characterized in that: on described product carrier, be provided with the weight tray sliding by slide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320841774.8U CN203602491U (en) | 2013-12-20 | 2013-12-20 | Integrated comprehensive preparation device of vacuum glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320841774.8U CN203602491U (en) | 2013-12-20 | 2013-12-20 | Integrated comprehensive preparation device of vacuum glass |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203602491U true CN203602491U (en) | 2014-05-21 |
Family
ID=50715178
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320841774.8U Expired - Fee Related CN203602491U (en) | 2013-12-20 | 2013-12-20 | Integrated comprehensive preparation device of vacuum glass |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203602491U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103755160A (en) * | 2013-12-20 | 2014-04-30 | 南京凯尚信息科技有限公司 | Integrated comprehensive preparation device for vacuum glass |
| CN104176919A (en) * | 2014-08-22 | 2014-12-03 | 徐良 | Novel vacuum kettle for vacuum glass production |
-
2013
- 2013-12-20 CN CN201320841774.8U patent/CN203602491U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103755160A (en) * | 2013-12-20 | 2014-04-30 | 南京凯尚信息科技有限公司 | Integrated comprehensive preparation device for vacuum glass |
| CN104176919A (en) * | 2014-08-22 | 2014-12-03 | 徐良 | Novel vacuum kettle for vacuum glass production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: JIANGSU KAISHANG ENERGY SAVING TECHNOLOGY CO., LTD Free format text: FORMER OWNER: NANJING KAISHANG INFORMATION TECHNOLOGY CO., LTD. Effective date: 20140528 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20140528 Address after: No. 18 Qixia Xianlin Avenue District of Nanjing City, Jiangsu province 210000 Patentee after: JIANGSU KAISHANG ENERGY SAVING TECHNOLOGY Co.,Ltd. Address before: 210000 Lishui Economic Development Zone (Nanjing Special Economic Zone), Jiangsu, China Patentee before: NANJING KAISHANG INFORMATION TECHNOLOGY Co.,Ltd. |
|
| ASS | Succession or assignment of patent right |
Owner name: NANJING KAISHANG INFORMATION TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: JIANGSU KAISHANG ENERGY SAVING TECHNOLOGY CO., LTD. Effective date: 20150129 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150129 Address after: 210000 Lishui Economic Development Zone (Nanjing Special Economic Zone), Jiangsu, China Patentee after: NANJING KAISHANG INFORMATION TECHNOLOGY Co.,Ltd. Address before: No. 18 Qixia Xianlin Avenue District of Nanjing City, Jiangsu province 210000 Patentee before: JIANGSU KAISHANG ENERGY SAVING TECHNOLOGY Co.,Ltd. |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160129 Address after: Horses Street Village in Qixia District of Nanjing city fruit market in Jiangsu province 210049 Patentee after: NANJING PANTENG SCIENCE AND TRADE CO.,LTD. Address before: 210000 Lishui Economic Development Zone (Nanjing Special Economic Zone), Jiangsu, China Patentee before: NANJING KAISHANG INFORMATION TECHNOLOGY Co.,Ltd. |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20161229 Address after: Liuhe District of Nanjing City, Jiangsu province 210048 Ge Tong street of Zhongshan science and Technology Park Bo Fu Road No. 18 Patentee after: Jiangsu Kaishang Vacuum Glass Manufacturing Co.,Ltd. Address before: Horses Street Village in Qixia District of Nanjing city fruit market in Jiangsu province 210049 Patentee before: NANJING PANTENG SCIENCE AND TRADE CO.,LTD. |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20171201 Address after: 211200 Lishui Economic Development Zone, Jiangsu, Nanjing Patentee after: Jiangsu Kaishang Green Building Management Co.,Ltd. Address before: Liuhe District of Nanjing City, Jiangsu province 210048 Ge Tong street of Zhongshan science and Technology Park Bo Fu Road No. 18 Patentee before: Jiangsu Kaishang Vacuum Glass Manufacturing Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180211 Address after: 211700 Jiangsu province Huaian city Xuyi County Economic Development Area Acacia Boulevard and the northeast corner of Baoshan Road Patentee after: Jiangsu Shengdi vacuum glass technology Co.,Ltd. Address before: 211200 Lishui Economic Development Zone, Jiangsu, Nanjing Patentee before: Jiangsu Kaishang Green Building Management Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140521 |