CN104152228A - Composition of castor-based EC-2 hardened gear face cutting oil - Google Patents
Composition of castor-based EC-2 hardened gear face cutting oil Download PDFInfo
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- CN104152228A CN104152228A CN201410438629.4A CN201410438629A CN104152228A CN 104152228 A CN104152228 A CN 104152228A CN 201410438629 A CN201410438629 A CN 201410438629A CN 104152228 A CN104152228 A CN 104152228A
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Abstract
The invention discloses a composition of castor-based EC-2 hardened gear face cutting oil. The composition of the castor-based EC-2 hardened gear face cutting oil is prepared by compounding isomerised polyolefin and castor-based dioctyl sebacate as a base oil and matching with a variety of composite additives, and comprises an oily agent, an anti-wear agent, an anti-foaming agent, a catalytic refrigerant, a demulsifier, a penetrating agent, a friction modifier, a reinforcing agent, an antioxidant and a rust inhibitor. The composition of the castor-based EC-2 hardened gear face cutting oil has good flowability, permeability, cooling performance, lubricity, wear resistance, rust resistance, anti-foaming performance and emulsification resistance, can form a good lubricant film on the surface of a workpiece in a gear machining process to play a boundary lubricating role, can reduce friction in the machining process to reduce wear, can weaken a crumb sticking phenomenon, can take away cutting heat in time, can reduce thermal shock of cutter teeth and collapse of a cutter, and can prolong the service life of the cutter.
Description
Technical field
The invention belongs to metalworking fluid field, particularly the composition of the hard flank of tooth machining oil of a kind of castor-oil plant base EC-2.
Background technology
Carry out hard flank of tooth dry milling tooth with carbide hob and process, production efficiency is high, and workpiece quality is good, but conventionally has cutter tooth quick abrasion and easily collapse cutter, and workpiece temperature rises fast.To this, for improving cutter life, improve working accuracy, workpiece temperature is declined, improve workpiece surface quality, just must adopt hard flank of tooth machining oil.It has good mobility, perviousness, cooling, oilness, resistance to abrasion, rust-preventing characteristic, anti-bubble and resistance to emulsion.Can be in machining gears process, form good oil-bound film at workpiece surface, play boundary lubrication effect, can reduce the friction in the course of processing, reduce wearing and tearing, can reduce sticky bits phenomenon simultaneously, take away in time heat in metal cutting, reduce the thermal shocking of cutter tooth and the generation of collapsing cutter, tool life.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of have good mobility, perviousness, cooling, oilness, resistance to abrasion, rust-preventing characteristic, anti-bubble and resistance to emulsion, can be in machining gears process, form good oil-bound film at workpiece surface, play boundary lubrication effect, can reduce the friction in the course of processing, reduce wearing and tearing, can reduce sticky bits phenomenon simultaneously, take away in time heat in metal cutting, reduce the thermal shocking of cutter tooth and the generation of collapsing cutter, the composition of the hard flank of tooth machining oil of castor-oil plant base EC-2 of tool life.
The present invention adopts following technical scheme to solve the problems of the technologies described above:
A composition for the hard flank of tooth machining oil of castor-oil plant base EC-2, adopts poly-internal olefin and castor-oil plant base dioctyl sebacate compound as base oil, coordinates multiple composite additive, and the mass percent of its each component is:
| Component | Mass percent content |
| Base oil | Surplus |
| Anti-wear agent | 8.0％～10.0％ |
| Rust-preventive agent | 0.8％～1.2％ |
| Permeate agent | 4.0％～8.0％ |
| Friction improver | 1.0％～2.0％ |
| Oiliness improver | 2.0％～3.0％ |
| Kilfoam | 0.002％～0.005％ |
| Non-emulsifying agent | 0.5％～1.0％ |
| Urge cryogen | 0.8％～1.5％ |
| Oxidation inhibitor | 1.0％～2.0％ |
| Strengthening agent | 1.0％～2.0％ |
Base oil is that poly-internal olefin and 40%～50% the castor-oil plant base dioctyl sebacate of mass ratio 60%～50% is compound.
Anti-wear agent is that sulfuration three polybutene and 40%～50% the Tritolyl Phosphate of mass ratio 60%～50% is compound.
Rust-preventive agent is that benzotriazole and 40%～50% the alkenyl succinic acid half ester of mass ratio 60%～50% is compound.
Permeate agent is No. 5 rocket engine fuels; Friction improver is sulphur molybdenum phosphate; Oiliness improver is sulfuration Castor oil.
Kilfoam is that dimethyl silicone oil and 40%～50% acrylate and the ether copolymer T911 of mass ratio 60%～50% is compound.
Non-emulsifying agent is amine and epoxy compounds condenses T1001.
Urging cryogen is petroleum sodium sulfonate.
Oxidation inhibitor is that 2,6 di-t-butyl mixed phenols and 40%～50% the 124 Triazole derivative of mass ratio 60%～50% is compound.
Strengthening agent is that molybdenum dithiophosphate and 40%～50% the dinonylnaphthalene sulfonic acid sodium of mass ratio 60%～50% is compound.
The remarkable advantage of the composition of the hard flank of tooth machining oil of a kind of castor-oil plant base EC-2 of the present invention has: good mobility, perviousness, cooling, oilness, resistance to abrasion, rust-preventing characteristic, anti-bubble and resistance to emulsion.Can be in machining gears process, form good oil-bound film at workpiece surface, play boundary lubrication effect, can reduce the friction in the course of processing, reduce wearing and tearing, can reduce sticky bits phenomenon simultaneously, take away in time heat in metal cutting, reduce the thermal shocking of cutter tooth and the generation of collapsing cutter, tool life.
Embodiment
Embodiment 1:
Be in harmonious proportion and form by each component of following mass percent:
| Component | Content (per-cent) |
| The poly-internal olefin of mass ratio 60% and 40% castor-oil plant base dioctyl sebacate are compound | 80.898％ |
| Sulfuration three polybutene of mass ratio 60% and 40% Tritolyl Phosphate are compound | 8.0％ |
| The benzotriazole of mass ratio 60% and 40% alkenyl succinic acid half ester are compound | 0.8％ |
| No. 5 rocket engine fuels | 4.0％ |
| Sulphur molybdenum phosphate | 1.0％ |
| Sulfuration Castor oil | 2.0％ |
| The dimethyl silicone oil of mass ratio 60% and 40% acrylate and ether copolymer (T911) are compound | 0.002％ |
| Amine and epoxy compounds condenses (T1001) | 0.5％ |
| Petroleum sodium sulfonate | 0.8％ |
| 2,6 di-t-butyl mixed phenols of mass ratio 60% and 40% 124 Triazole derivative are compound | 1.0％ |
| The molybdenum dithiophosphate of mass ratio 60% and 40% dinonylnaphthalene sulfonic acid sodium are compound | 1.0％ |
Embodiment 2:
Be in harmonious proportion and form by each component of following mass percent:
| Component | Content (per-cent) |
| The poly-internal olefin of mass ratio 55% and 45% castor-oil plant base dioctyl sebacate are compound | 75.0465％ |
| Sulfuration three polybutene of mass ratio 55% and 45% Tritolyl Phosphate are compound | 9.0％ |
| The benzotriazole of mass ratio 55% and 45% alkenyl succinic acid half ester are compound | 1.0％ |
| No. 5 rocket engine fuels | 6.0％ |
| Sulphur molybdenum phosphate | 1.5％ |
| Sulfuration Castor oil | 2.5％ |
| The dimethyl silicone oil of mass ratio 55% and 45% acrylate and ether copolymer (T911) are compound | 0.0035％ |
| Amine and epoxy compounds condenses (T1001) | 0.75％ |
| Petroleum sodium sulfonate | 1.2％ |
| 2,6 di-t-butyl mixed phenols of mass ratio 55% and 45% 124 Triazole derivative are compound | 1.5％ |
| The molybdenum dithiophosphate of mass ratio 55% and 45% dinonylnaphthalene sulfonic acid sodium are compound | 1.5％ |
Embodiment 3:
Be in harmonious proportion and form by each component of following mass percent:
| Component | Content (per-cent) |
| The poly-internal olefin of mass ratio 50% and 50% castor-oil plant base dioctyl sebacate are compound | 69.295％ |
| Sulfuration three polybutene of mass ratio 50% and 50% Tritolyl Phosphate are compound | 10.0％ |
| The benzotriazole of mass ratio 50% and 50% alkenyl succinic acid half ester are compound | 1.2％ |
| No. 5 rocket engine fuels | 8.0％ |
| Sulphur molybdenum phosphate | 2.0％ |
| Sulfuration Castor oil | 3.0％ |
| The dimethyl silicone oil of mass ratio 50% and 50% acrylate and ether copolymer (T911) are compound | 0.005％ |
| Amine and epoxy compounds condenses (T1001) | 1.0％ |
| Petroleum sodium sulfonate | 1.5％ |
| 2,6 di-t-butyl mixed phenols of mass ratio 50% and 50% 124 Triazole derivative are compound | 2.0％ |
| The molybdenum dithiophosphate of mass ratio 50% and 50% dinonylnaphthalene sulfonic acid sodium are compound | 2.0％ |
The key technical indexes of embodiment 2 products:
Claims (10)
1. a composition for the hard flank of tooth machining oil of castor-oil plant base EC-2, is characterized in that: adopt poly-internal olefin and castor-oil plant base dioctyl sebacate compound as base oil, coordinate multiple composite additive, the mass percent of its each component is:
2. the composition of the hard flank of tooth machining oil of a kind of castor-oil plant base EC-2 according to claim 1, is characterized in that, base oil is that poly-internal olefin and 40%～50% the castor-oil plant base dioctyl sebacate of mass ratio 60%～50% is compound.
3. the composition of the hard flank of tooth machining oil of a kind of castor-oil plant base EC-2 according to claim 1, is characterized in that, anti-wear agent is that sulfuration three polybutene and 40%～50% the Tritolyl Phosphate of mass ratio 60%～50% is compound.
4. the composition of the hard flank of tooth machining oil of a kind of castor-oil plant base EC-2 according to claim 1, is characterized in that, rust-preventive agent is that benzotriazole and 40%～50% the alkenyl succinic acid half ester of mass ratio 60%～50% is compound.
5. the composition of the hard flank of tooth machining oil of a kind of castor-oil plant base EC-2 according to claim 1, is characterized in that, permeate agent is No. 5 rocket engine fuels; Friction improver is sulphur molybdenum phosphate; Oiliness improver is sulfuration Castor oil.
6. the composition of the hard flank of tooth machining oil of a kind of castor-oil plant base EC-2 according to claim 1, is characterized in that, kilfoam is that dimethyl silicone oil and 40%～50% acrylate and the ether copolymer T911 of mass ratio 60%～50% is compound.
7. the composition of the hard flank of tooth machining oil of a kind of castor-oil plant base EC-2 according to claim 1, is characterized in that, non-emulsifying agent is amine and epoxy compounds condenses T1001.
8. the composition of the hard flank of tooth machining oil of a kind of castor-oil plant base EC-2 according to claim 1, is characterized in that, urging cryogen is petroleum sodium sulfonate.
9. the composition of the hard flank of tooth machining oil of a kind of castor-oil plant base EC-2 according to claim 1, is characterized in that, oxidation inhibitor is that 2,6 di-t-butyl mixed phenols and 40%～50% the 124 Triazole derivative of mass ratio 60%～50% is compound.
10. the composition of the hard flank of tooth machining oil of a kind of castor-oil plant base EC-2 according to claim 1, is characterized in that, strengthening agent is that molybdenum dithiophosphate and 40%～50% the dinonylnaphthalene sulfonic acid sodium of mass ratio 60%～50% is compound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410438629.4A CN104152228B (en) | 2014-08-30 | A kind of compositions of Semen Ricini base EC-2 Hardened gear face cutting oil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410438629.4A CN104152228B (en) | 2014-08-30 | A kind of compositions of Semen Ricini base EC-2 Hardened gear face cutting oil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104152228A true CN104152228A (en) | 2014-11-19 |
| CN104152228B CN104152228B (en) | 2017-01-04 |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106433927A (en) * | 2016-09-21 | 2017-02-22 | 广西大学 | Environment-friendly composition of cutting fluid for drilling machining of common carbon structural steel |
| CN106433922A (en) * | 2016-09-21 | 2017-02-22 | 广西大学 | Environment-friendly rust-proof planing cutting fluid composition for common carbon structural steel |
| CN106520318A (en) * | 2016-11-04 | 2017-03-22 | 广西大学 | Lubricant composition for zircaloy cutting treatment technology |
| CN106520292A (en) * | 2016-11-04 | 2017-03-22 | 广西大学 | An environment friendly stainless steel pipe cold rolling lubricant composition |
| CN106520293A (en) * | 2016-11-04 | 2017-03-22 | 广西大学 | A lubricant composition for a white metal machining process |
| CN106520294A (en) * | 2016-11-04 | 2017-03-22 | 广西大学 | Castor-oil plant base environment-friendly cutting fluid composition |
| CN106520275A (en) * | 2016-09-21 | 2017-03-22 | 广西大学 | High-speed steam power classifier bearing oil composition with characteristics of high-temperature resistance, water resistance and low friction |
| CN106520348A (en) * | 2016-11-04 | 2017-03-22 | 广西大学 | Lubrication agent composition for machining process of tungsten alloy |
| CN106544119A (en) * | 2016-11-04 | 2017-03-29 | 广西大学 | A kind of nickel-base antiwear alloy cutting technology lubricant compositions |
| CN106544140A (en) * | 2016-11-04 | 2017-03-29 | 广西大学 | A kind of hafnium alloy grinding technique lubricant compositions |
| CN106635300A (en) * | 2016-09-21 | 2017-05-10 | 广西大学 | Environment-friendly titanium alloy Ti6A14V cutting fluid composition |
| CN106635298A (en) * | 2016-09-21 | 2017-05-10 | 广西大学 | Environment-friendly castor-based cutting fluid composition for milling of common carbon structural steel |
| CN108865390A (en) * | 2018-08-15 | 2018-11-23 | 南通科星化工有限公司 | Environment-friendly metal cutting agent |
| CN109439419A (en) * | 2018-12-07 | 2019-03-08 | 奎克化学（中国）有限公司 | A kind of superelevation greasy property cutting oil and preparation method thereof |
| CN117363400A (en) * | 2023-08-29 | 2024-01-09 | 南通山口精工机电有限公司 | Bearing superfinishing cleaning oil |
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| CN103266005A (en) * | 2013-05-19 | 2013-08-28 | 广西大学 | High salt mist resistant industrial gear oil |
Patent Citations (1)
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| CN103266005A (en) * | 2013-05-19 | 2013-08-28 | 广西大学 | High salt mist resistant industrial gear oil |
Non-Patent Citations (2)
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| 夏淦珍等: ""EC-2硬齿面切削油及应用研究"", 《工具技术》 * |
| 郑文虎: "《金属切削加工技术问答》", 30 April 2013, 机械工业出版社 * |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106520275A (en) * | 2016-09-21 | 2017-03-22 | 广西大学 | High-speed steam power classifier bearing oil composition with characteristics of high-temperature resistance, water resistance and low friction |
| CN106433922A (en) * | 2016-09-21 | 2017-02-22 | 广西大学 | Environment-friendly rust-proof planing cutting fluid composition for common carbon structural steel |
| CN106635298A (en) * | 2016-09-21 | 2017-05-10 | 广西大学 | Environment-friendly castor-based cutting fluid composition for milling of common carbon structural steel |
| CN106635300A (en) * | 2016-09-21 | 2017-05-10 | 广西大学 | Environment-friendly titanium alloy Ti6A14V cutting fluid composition |
| CN106433927A (en) * | 2016-09-21 | 2017-02-22 | 广西大学 | Environment-friendly composition of cutting fluid for drilling machining of common carbon structural steel |
| CN106544119A (en) * | 2016-11-04 | 2017-03-29 | 广西大学 | A kind of nickel-base antiwear alloy cutting technology lubricant compositions |
| CN106520294A (en) * | 2016-11-04 | 2017-03-22 | 广西大学 | Castor-oil plant base environment-friendly cutting fluid composition |
| CN106520348A (en) * | 2016-11-04 | 2017-03-22 | 广西大学 | Lubrication agent composition for machining process of tungsten alloy |
| CN106520293A (en) * | 2016-11-04 | 2017-03-22 | 广西大学 | A lubricant composition for a white metal machining process |
| CN106544140A (en) * | 2016-11-04 | 2017-03-29 | 广西大学 | A kind of hafnium alloy grinding technique lubricant compositions |
| CN106520292A (en) * | 2016-11-04 | 2017-03-22 | 广西大学 | An environment friendly stainless steel pipe cold rolling lubricant composition |
| CN106520318A (en) * | 2016-11-04 | 2017-03-22 | 广西大学 | Lubricant composition for zircaloy cutting treatment technology |
| CN108865390A (en) * | 2018-08-15 | 2018-11-23 | 南通科星化工有限公司 | Environment-friendly metal cutting agent |
| CN109439419A (en) * | 2018-12-07 | 2019-03-08 | 奎克化学（中国）有限公司 | A kind of superelevation greasy property cutting oil and preparation method thereof |
| CN109439419B (en) * | 2018-12-07 | 2021-09-21 | 奎克化学（中国）有限公司 | Cutting oil with ultrahigh lubricating property and preparation method thereof |
| CN117363400A (en) * | 2023-08-29 | 2024-01-09 | 南通山口精工机电有限公司 | Bearing superfinishing cleaning oil |
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