CN104140294A - Ceramic engraving device and glass-ceramic composite board manufacturing technology adopting ceramic engraving device - Google Patents
Ceramic engraving device and glass-ceramic composite board manufacturing technology adopting ceramic engraving device Download PDFInfo
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- CN104140294A CN104140294A CN201410370591.1A CN201410370591A CN104140294A CN 104140294 A CN104140294 A CN 104140294A CN 201410370591 A CN201410370591 A CN 201410370591A CN 104140294 A CN104140294 A CN 104140294A
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- leather belt
- carved leather
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Abstract
The invention discloses a ceramic engraving device. A conveying belt conveys microcrystal frit materials to a material falling mechanism. An outlet of the material falling mechanism faces an inlet of a feeding mechanism. An outlet of the feeding mechanism is located above an engraving belt. The outlet of the feeding mechanism is provided with a hard baffle which is on the front side in the advancing direction of the engraving belt. The hard baffle exerts pressure on the engraving belt. Engraving grooves are formed in the engraving belt. The engraving belt is located above a main belt. The main belt conveys green bricks. The microcrystal frit materials which are laid flat on the engraving belt fall onto the green bricks on the main belt. In addition, the invention provides a glass-ceramic composite board manufacturing technology adopting the ceramic engraving device. Compared with the prior art, the ceramic engraving device and the glass-ceramic composite board manufacturing technology adopting the ceramic engraving device have the advantages that the texture of a product can be more abundant, and the decorative effect is better.
Description
Technical field
The present invention relates to ceramic field, exactly refer to the production technique of a kind of ceramic carving equipment and glass-ceramic clad plate thereof.
Background technology
The product effect of glass-ceramic clad plate develops into the crystalline product of riot of color of today from initial pure white crystalline product, its rich color, and fine and smooth floral designs are changeable, and product effect is to approach lithotome at present most.At present, the production technique of existing routine is directly crystallite frit single to be tiled or repeatedly tiles and be superimposed on biscuit, then entering kiln crystallization burns till, the product color making is compared with horn of plenty, but texture dullness in small, broken bits, stereoscopic sensation is not strong, is similar to natural grouan effect, and its decorative effect is also more flat.Also has in addition a kind of decoration technique of introducing silk screen, being about to the tiling of crystallite frit combines with silk screen printing crystallite frit fine powder, the product stereoscopic sensation that this technique makes is strong, levels are rich, but the limitation due to silk-screen patterns, the product sheet sheet that single silk screen makes is identical, and decorative effect is had a greatly reduced quality.
Summary of the invention
For above-mentioned defect, the technical problem that the present invention solves is to provide the production technique of a kind of ceramic carving equipment and glass-ceramic clad plate thereof, can make the grain effect of product abundanter, excellent decoration effect.
In order to solve above technical problem, ceramic carving equipment provided by the invention, comprises the main belt of conveying belt, blanking mechanism, cutting agency, carved leather belt and conveying adobe, wherein:
Described conveying Belt Conveying crystallite frit material is to described blanking mechanism;
The outlet of described blanking mechanism is facing to the opening for feed of carrying cutting agency
The discharge port of described cutting agency is above described carved leather belt, and the discharge port of described cutting agency is provided with hard baffle plate in the front side of carved leather belt working direction, and described hard baffle plate is exerted pressure to described carved leather belt;
On described carved leather belt, be provided with pattern groove, described carved leather belt is above described main belt;
Described main Belt Conveying adobe, the crystallite frit material of the tiling on described carved leather belt drops in the adobe on main belt.
Preferably, described blanking mechanism comprises storage hopper, blanking flexible pipe and mobile tremie pipe, described storage hopper and described blanking are hose connection, described blanking flexible pipe is connected with described mobile tremie pipe, and described mobile tremie pipe is connected with horizontal mobile mechanism and is driven and moved along the perpendicular horizontal direction of described carved leather belt working direction by described horizontal mobile mechanism.
Preferably, described cutting agency comprises hopper and vertical travel mechanism, described hopper is connected with described vertical travel mechanism and is driven along the direction of vertical described carved leather belt and moved up and down by described vertical travel mechanism, and the opening for feed of described hopper and discharge port are opening for feed and the discharge port of cutting agency.
Preferably, described carved leather belt is spliced by the circulation of polylith carved pattern plate, on described carved pattern plate, is provided with pattern groove, and the perimeter length of described carved leather belt is 1400mm-2000mm.
Preferably, the width of described carved pattern plate is 850mm-900mm, and the degree of depth of described pattern groove is 3mm-5mm.
Preferably, the discharge port of described cutting agency is provided with plastic scrapers at the rear side of carved leather belt working direction.
In addition, the present invention also provides a kind of production technique of glass-ceramic clad plate, comprises the steps:
A, compacting green compact;
B, dry;
C, pate dure materialization are burnt till;
D, be cooled to the crystallite frit of tiling one deck of reaching the standard grade after normal temperature, frit grain composition is 6~30 order macrobeads, frit weight 6~10kg/m2;
E, by the ceramic carving equipment claimed in claim 1 fabric that falls, pile up to form pattern, in this step, No. two crystallite frit grain compositions are 8~30 order macrobeads, No. two crystallite frit weight 1.5~2.5kg/m2; The local accumulation height 4~6mm of pattern;
F, spray sodium carboxymethyl cellulose solution be frit fixedly;
G, enter klining and become, 1200 ℃~1240 ℃ flat stages insulations of high temperature melting 3~5 minutes;
H, polishing, edging, classification warehouse-in.
Preferably, in ceramic carving equipment, carved leather belt is spliced by the circulation of polylith carved pattern plate, on described carved pattern plate, is provided with pattern groove, and the perimeter length of described carved leather belt is 1400mm-2000mm.
Crystallite frit of the present invention refers to the frit that can independently separate out tiny crystallite and form some special texture after roller way kiln burns till.A crystallite frit and No. two crystallite frits are not same crystallite frits, and their tone, beginning fusing point, degree of crystallization be difference to some extent.
Compared with prior art, the production technique of ceramic carving equipment provided by the invention and glass-ceramic clad plate thereof, can make the grain effect of product abundanter, excellent decoration effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of ceramic carving equipment in the embodiment of the present invention.
Embodiment
For those skilled in the art can understand technical scheme provided by the present invention better, below in conjunction with specific embodiment, set forth.
Refer to Fig. 1, this figure is the structural representation of ceramic carving equipment in the embodiment of the present invention.
The ceramic carving equipment that the present embodiment provides, comprises conveying belt 1, blanking mechanism, cutting agency, carved leather belt 8 and carries the main belt 10 of adobe, wherein:
Conveying belt 1 carries crystallite frit material to blanking mechanism;
The outlet of blanking mechanism is facing to the opening for feed of carrying cutting agency
The discharge port of cutting agency is above carved leather belt 8, the discharge port of cutting agency is provided with hard baffle plate 6 in the front side of carved leather belt 8 working direction, 6 pairs of carved leather belts 8 of hard baffle plate are exerted pressure, and the discharge port of cutting agency is provided with plastic scrapers 7 at the rear side of carved leather belt working direction;
On carved leather belt 8, be provided with pattern groove, carved leather belt 8 is above main belt 10;
Main belt defeated 10 send adobe 9, and the crystallite frit material of the tiling on carved leather belt 8 drops in the adobe 9 on main belt 10.
Blanking mechanism comprises storage hopper 2, blanking flexible pipe 3 and mobile tremie pipe 4, storage hopper 2 is connected with blanking flexible pipe 3, blanking flexible pipe 3 is connected with mobile tremie pipe 4, and mobile tremie pipe 4 is connected with horizontal mobile mechanism and is driven and moved along the perpendicular horizontal direction of carved leather belt 8 working direction by horizontal mobile mechanism.The mobile hopper 4 of blanking mechanism can horizontal direction move, and blanking is on the hopper of cutting agency better more equably.
Cutting agency comprises hopper 5 and vertical travel mechanism, hopper 5 is connected with vertical travel mechanism and is driven along the direction of vertical carved leather belt and moved up and down by vertical travel mechanism, and the opening for feed of hopper 5 and discharge port are opening for feed and the discharge port of cutting agency.The hopper 5 of cutting agency can move up and down, and can regulate discharge quantity and the thickness of crystallite frit on carved leather belt 8.
Carved leather belt 8 is spliced by the circulation of polylith carved pattern plate, is provided with pattern groove on carved pattern plate, and the perimeter length of carved leather belt is 1400mm-2000mm.The design of carved leather belt 8 adopts circulation splicing, the similar traditional roller printing of grain effect of decoration, but the design length of carved leather belt 8 can surpass the girth of roller, and the pattern repetition rate forming is like this low, good decorating effect.The width of carved pattern plate is 850mm-900mm, and the degree of depth of pattern groove is 3mm-5mm.
The course of action of the ceramic carving equipment of the present embodiment is as follows:
Crystallite frit is delivered to storage hopper 2 via conveying belt 1, and storage hopper 2 connects a blanking flexible pipe 3, and blanking flexible pipe 3 lower ends connect mobile tremie pipe 4.Mobile tremie pipe 4 can move horizontally blanking along the direction vertical with belt direction of travel, to guarantee that in flat grooved hopper, material amount is even.Hopper 5 is fixed by stationary installation, and can vertically rise or decline, 6 pairs of carved leather belts 8 of hard baffle plate by hopper 5 lower end one sides are exerted pressure, control the ulking thickness of the frit material of planar section on carved leather belt 8, generally the frit material in carved leather belt 8 planes is scraped totally completely, to guarantee groove position uniform filling, clear patterns.In addition, for reducing the wearing and tearing of 5 pairs of carved leather belts 8 of hopper, hopper 5 lower end opposite sides are set to plastic scrapers 7.From carved leather belt 8, expect that up and down the drop the adobe 9 of the complete bed material of cloth is as far as possible little, to reduce the distortion of being scattered of pattern that carved leather belt upper groove position forms, guarantee integrity and the sharpness of after design transfer, piling up.
In addition, the present invention also provides a kind of production technique of glass-ceramic clad plate, comprises the steps:
A, compacting green compact;
B, dry;
C, pate dure materialization are burnt till;
D, be cooled to the crystallite frit of tiling one deck of reaching the standard grade after normal temperature, frit grain composition is 6~30 order macrobeads, frit weight 6~10kg/m2;
E, by the ceramic carving equipment claimed in claim 1 fabric that falls, pile up to form pattern, in this step, No. two crystallite frit grain compositions are 8~30 order macrobeads, No. two crystallite frit weight 1.5~2.5kg/m2; The local accumulation height 4~6mm of pattern; Realize macrobead frit windrow completely and formed pattern, and effectively avoided the wearing and tearing of macrobead frit to parts;
F, spray sodium carboxymethyl cellulose solution be frit fixedly;
G, enter klining and become, 1200 ℃~1240 ℃ flat stages insulations of high temperature melting 3~5 minutes, fully molten flat to guarantee the crystallite frit that carved leather belt blanking piles up;
H, polishing, edging, classification warehouse-in.
In pottery carving equipment, carved leather belt is spliced by the circulation of polylith carved pattern plate, is provided with pattern groove on carved pattern plate, and the perimeter length of carved leather belt is 1400mm-2000mm.The design of carved leather belt adopts circulation splicing, the similar traditional roller printing of grain effect of decoration, but the design length of carved leather belt can surpass the girth of roller, and the pattern repetition rate forming is like this low, good decorating effect.
Crystallite frit of the present invention refers to the frit that can independently separate out tiny crystallite and form some special texture after roller way kiln burns till.A crystallite frit and No. two crystallite frits are not same crystallite frits, and their tone, beginning fusing point, degree of crystallization be difference to some extent.
Compared with prior art, the production technique of ceramic carving equipment provided by the invention and glass-ceramic clad plate thereof, can make the grain effect of product abundanter, excellent decoration effect.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the present invention.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (8)
1. a ceramic carving equipment, is characterized in that, comprises the main belt of conveying belt, blanking mechanism, cutting agency, carved leather belt and conveying adobe, wherein:
Described conveying Belt Conveying crystallite frit material is to described blanking mechanism;
The outlet of described blanking mechanism is facing to the opening for feed of carrying cutting agency
The discharge port of described cutting agency is above described carved leather belt, and the discharge port of described cutting agency is provided with hard baffle plate in the front side of carved leather belt working direction, and described hard baffle plate is exerted pressure to described carved leather belt;
On described carved leather belt, be provided with pattern groove, described carved leather belt is above described main belt;
Described main Belt Conveying adobe, the crystallite frit material of the tiling on described carved leather belt drops in the adobe on main belt.
2. ceramic carving equipment according to claim 1, it is characterized in that, described blanking mechanism comprises storage hopper, blanking flexible pipe and mobile tremie pipe, described storage hopper and described blanking are hose connection, described blanking flexible pipe is connected with described mobile tremie pipe, and described mobile tremie pipe is connected with horizontal mobile mechanism and is driven and moved along the perpendicular horizontal direction of described carved leather belt working direction by described horizontal mobile mechanism.
3. ceramic carving equipment according to claim 1, it is characterized in that, described cutting agency comprises hopper and vertical travel mechanism, described hopper is connected with described vertical travel mechanism and is driven along the direction of vertical described carved leather belt and moved up and down by described vertical travel mechanism, and the opening for feed of described hopper and discharge port are opening for feed and the discharge port of cutting agency.
4. ceramic carving equipment according to claim 1, is characterized in that, described carved leather belt is spliced by the circulation of polylith carved pattern plate, on described carved pattern plate, is provided with pattern groove, and the perimeter length of described carved leather belt is 1400mm-2000mm.
5. ceramic carving equipment according to claim 4, is characterized in that, the width of described carved pattern plate is 850mm-900mm, and the degree of depth of described pattern groove is 3mm-5mm.
6. ceramic carving equipment according to claim 1, is characterized in that, the discharge port of described cutting agency is provided with plastic scrapers at the rear side of carved leather belt working direction.
7. a production technique for glass-ceramic clad plate, is characterized in that, comprises the steps:
A, compacting green compact;
B, dry;
C, pate dure materialization are burnt till;
D, be cooled to the crystallite frit of tiling one deck of reaching the standard grade after normal temperature, frit grain composition is 6~30 order macrobeads, frit weight 6~10kg/m2;
E, by the ceramic carving equipment claimed in claim 1 fabric that falls, pile up to form pattern, in this step, No. two crystallite frit grain compositions are 8~30 order macrobeads, No. two crystallite frit weight 1.5~2.5kg/m2; The local accumulation height 4~6mm of pattern;
F, spray sodium carboxymethyl cellulose solution be frit fixedly;
G, enter klining and become, 1200 ℃~1240 ℃ flat stages insulations of high temperature melting 3~5 minutes;
H, polishing, edging, classification warehouse-in.
8. the production technique of glass-ceramic clad plate according to claim 7, it is characterized in that, in pottery carving equipment, carved leather belt is spliced by the circulation of polylith carved pattern plate, on described carved pattern plate, be provided with pattern groove, the perimeter length of described carved leather belt is 1400mm-2000mm.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107827435A (en) * | 2017-11-24 | 2018-03-23 | 广东净雨环保科技有限公司 | A kind of big plate of light ceramics and preparation method thereof |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN203566836U (en) * | 2013-11-15 | 2014-04-30 | 王天成 | Pattern powder transferring device in simulation tile distributing system |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN203566836U (en) * | 2013-11-15 | 2014-04-30 | 王天成 | Pattern powder transferring device in simulation tile distributing system |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107827435A (en) * | 2017-11-24 | 2018-03-23 | 广东净雨环保科技有限公司 | A kind of big plate of light ceramics and preparation method thereof |
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