CN104139985A - Robot green brick stacking method for wall material production and special vacuum suction cup - Google Patents
Robot green brick stacking method for wall material production and special vacuum suction cup Download PDFInfo
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- CN104139985A CN104139985A CN201410350266.9A CN201410350266A CN104139985A CN 104139985 A CN104139985 A CN 104139985A CN 201410350266 A CN201410350266 A CN 201410350266A CN 104139985 A CN104139985 A CN 104139985A
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- vacuum
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- green brick
- suction cup
- vacuum suction
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Abstract
The invention belongs to a robot green brick stacking method for wall material production and a special vacuum suction cup so that a robot can be used and popularized in building material manufacturing equipment. According to the robot green brick stacking method for wall material production, a robot master is connected with the vacuum suction cup, and the vacuum suction cup is connected with a vacuum system and produces negative pressure on the vacuum suction cup to lift and move a green brick. The special vacuum suction cup achieving the green brick stacking method comprises a sucker body used for lifting the green brick, the bottom of the sucker body is provided with a standby piece provided with a plurality of ventilation holes and made of soft materials, and the upper portion of the sucker body is provided with a one-way valve cavity and a bottom plate. The bottom plate of the sucker is provided with a signal contact induction device for capturing whether the green brick exists or not, and a grasping control box for controlling opening and closing of a valve path of a vacuum hose. The sucker body is integrally connected the robot master through a connecting support. The grasping control box is connected with the vacuum system through the vacuum hose.
Description
Technical field
The invention belongs to sinter walling materials production field, is the key equipment of Automatic Code blank process during materials for wall is produced, and sucker is a critical component of this equipment.
Background technology
In recent years, along with the further propelling of national wall reform policy, eliminate the production technology, small-scale enterprise, the highly energy-consuming kiln that fall behind, realize building energy conservation.Manufacturing specification request is generally all being produced per year more than 3,000 ten thousand, and some single line scales reach 1.3 hundred million, and adopt mixed industrial solid waste production sintered article more.Production-scale raising, requires automatization level synchronously to improve.Brick and tile manufacturing enterprise belongs to labour-intensive production all the time, and labour intensity is large, with low content of technology.But along with the production-scale raising of single line, these are entirely by artificial enterprise, obviously inadaptable, artificial labor cost is high and with the appearance of no people in addition, and it is imperative that enterprise applies automation.Setting machine device people just arises at the historic moment in brick and tile enterprise.
Robot has been widely used in industry-by-industry, in recent years also for brick and tile walling industry, and the import of the external major company of the many employings of machine tool robot, cleft hand part adopts mechanical grip pattern more.Mechanical grip type manipulator can not adapt to for building material industry the blank of not firing completely.
Summary of the invention
The present invention seeks to design a kind of robot code blank technology and vacuum cup of producing for walling, to meet robot promoting the use of on building materials manufacturing equipment.
A robot code blank technology of producing for walling, it is on robot machine tool, to connect a vacuum cup, this vacuum cup is connected and on vacuum cup, produces negative pressure with a vacuum system mentions movement by adobe.
The Special vacuum sucker of realizing described code blank technology, it comprises the suction tool body for mentioning adobe, the standby part that changes that the flexible material that this suction tool body bottom has many breather holes is made, inhales tool body top check valve cavity and base plate is housed; On the base plate of inhaling tool, be equipped with and catch the signal touch induction device that has or not adobe and the crawl control capsule of controlling the switching of vacuum hose Fa road, inhale tool body entirety and connected with machine tool robot by connecting rack; Capturing control capsule is connected with vacuum system by vacuum hose.
The present invention and the comparison of gearing formula cleft hand, vacuum cup (cleft hand) has following characteristics:
1, suction base speed is fast.
2, suction base amount is large.
3, code base precision is high, can reach ± 0.5mm of resetting.
4, holding force is large, does not fall base.
5, be suitable for and inhale the adobe of code all size, change adobe and do not change suction tool, a tool is multiplex.
6, robot band suction tool cleft hand can complete 2.6～30,000 (standard bricks) per hour code base.Save the action of gripper base, exceeded one times than mechanical type cleft hand robot output.And sucker holding force: 600kg, hour production capacity: 2.6～30,000/hour.
Brief description of the drawings
Fig. 1 is sucker system schematic diagram of the present invention,
Fig. 2 is vacuum system schematic diagram in the present invention.
Detailed description of the invention
A robot code blank technology of producing for walling, is characterized in that connecting a vacuum cup on robot machine tool, and this vacuum cup is connected and on vacuum cup, produces negative pressure with a vacuum system mentions movement by adobe.
The Special vacuum sucker of realizing described code blank technology, it comprises the suction tool body 1 for mentioning adobe, the standby part 1-3 that changes that the flexible material that this suction tool body 1 bottom has many breather holes is made, inhales tool body 1 top check valve cavity 1-1 and base plate 1-2 is housed; On the base plate 1-2 that inhales tool 1, be equipped with and catch the signal touch induction device 2 that has or not adobe and the crawl control capsule 4 of controlling the switching of vacuum hose Fa road, inhale tool body 1 entirety and connected with machine tool robot 8 by connecting rack 3; Capturing control capsule 4 is connected with vacuum system by vacuum hose.Described vacuum system is connected and forms with air-blower control module 6 by vacuum turbofan 7, and air-blower control module 6 comprises safety valve 6-1, the vacuum indicator 6-2, cylinder and the respirator 6-3 that are installed on blower fan airduct.Described standby to change part 1-3 is sponge, and the standby elastomeric material plate in addition that changes between part 1-3 and check valve cavity 1-1 of described sponge, has fine and close pore on elastomeric material plate.
Vacuum system of the present invention also can be connected to form by electrical motor, vacuum pump and vacuum device.
Principle of work:
Vacuum cup principle of work: the generation of vacuum has two kinds of forms: a kind of vacuum system being made up of electrical motor, vacuum pump and vacuum device provides; One is to provide high velocity air by vacuum turbofan, and pressure during higher than certain value, penetrates high-speed jet by jet pipe, entrainment the gas in negative pressure cavity, make this chamber form very low degree of vacuum, go out to connect vacuum cup at vacuum port, draw object by vacuum pressure and sucker.Can realize at any angle and transmitting according to the difformity of object.The second vacuum system, especially for not needing the working condition of large flow vacuum more to show its preceence.This structure adopts the second vacuum system.
Vacuum turbofan 7 produces the air-flow of small flow high pressure power, produces vacuum by air-blower control module 6 (being vacuum generator), connects vacuum hose 5 at vacuum port place.
Touch induction device 2 is housed on sponge sucker, and this inductor captures signal, by capturing control capsule 4, controls vacuum hose Fa road and opens and closes.
Sponge inhales tool and is made up of check valve cavity 1-1, base plate 1-2, sponge 1-3.Sponge inhales tool, contact induction device, captures control capsule and is connected on machine tool robot by connecting rack 3.
Turbofan, air-blower control module are installed and are connected with vacuum cup by vacuum hose on the ground.
Claims (5)
1. a robot code blank technology of producing for walling, is characterized in that connecting a vacuum cup on robot machine tool, and this vacuum cup is connected and on vacuum cup, produces negative pressure with a vacuum system mentions movement by adobe.
2. realize the Special vacuum sucker of code blank technology described in claim 1, it is characterized in that comprising the suction tool body (1) for mentioning adobe, the standby part (1-3) that changes that the flexible material that this suction tool body (1) bottom has many breather holes is made, inhales tool body (1) top check valve cavity (1-1) and base plate (1-2) is housed; On the base plate (1-2) of inhaling tool (1), be equipped with and catch the signal touch induction device (2) that has or not adobe and the crawl control capsule (4) of controlling the switching of vacuum hose Fa road, inhale tool body (1) entirety and connected with machine tool robot (8) by connecting rack (3); Capturing control capsule (4) is connected with vacuum system by vacuum hose.
3. Special vacuum sucker according to claim 2, it is characterized in that the described vacuum system formation that is connected with air-blower control module (6) by vacuum turbofan (7), air-blower control module (6) comprises the safety valve (6-1), vacuum indicator (6-2), cylinder and the respirator (6-3) that are installed on blower fan airduct.
4. Special vacuum sucker according to claim 2, is characterized in that described vacuum system is connected to form by electrical motor, vacuum pump and vacuum device.
5. Special vacuum sucker according to claim 2, it is characterized in that the described standby part (1-3) that changes is for sponge, and standby the changing between part (1-3) and check valve cavity (1-1) of described sponge also has elastomeric material plate, has fine and close pore on elastomeric material plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410350266.9A CN104139985A (en) | 2014-07-22 | 2014-07-22 | Robot green brick stacking method for wall material production and special vacuum suction cup |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410350266.9A CN104139985A (en) | 2014-07-22 | 2014-07-22 | Robot green brick stacking method for wall material production and special vacuum suction cup |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104139985A true CN104139985A (en) | 2014-11-12 |
Family
ID=51849344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410350266.9A Pending CN104139985A (en) | 2014-07-22 | 2014-07-22 | Robot green brick stacking method for wall material production and special vacuum suction cup |
Country Status (1)
| Country | Link |
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| CN (1) | CN104139985A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786228A (en) * | 2014-12-19 | 2015-07-22 | 合肥泰禾光电科技股份有限公司 | Robot vacuum sponge gripper |
| CN105800323A (en) * | 2016-06-02 | 2016-07-27 | 江苏汇博机器人技术股份有限公司 | Robot stacking system for high-speed logistics sorting |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1329833A (en) * | 1969-12-15 | 1973-09-12 | Koninklijke Hoogovens En Staal | Apparatus for conveying objects within a restricted space |
| CA1228497A (en) * | 1985-01-08 | 1987-10-27 | Reinhard Gopfert | Self-propelled equipment for the laying of transportable normal concrete components and liftable products |
| CN2047260U (en) * | 1988-12-26 | 1989-11-08 | 赵贺勇 | Adobe drawing loader |
| CN2214286Y (en) * | 1995-03-15 | 1995-12-06 | 冶金工业部北京冶金设备研究院 | Automatic brick picking manipulators |
| CN103072822A (en) * | 2012-09-05 | 2013-05-01 | 王伟光 | Multi-adaptive sponge sucker system and method for adsorbing workpieces through same |
| CN103112242A (en) * | 2013-02-01 | 2013-05-22 | 中国电子科技集团公司第四十八研究所 | Sucker device of full-automatic screen printer |
| CN203392511U (en) * | 2013-07-22 | 2014-01-15 | 上海坤大信息技术有限公司 | Concave cavity sucker for de-stacking |
-
2014
- 2014-07-22 CN CN201410350266.9A patent/CN104139985A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1329833A (en) * | 1969-12-15 | 1973-09-12 | Koninklijke Hoogovens En Staal | Apparatus for conveying objects within a restricted space |
| CA1228497A (en) * | 1985-01-08 | 1987-10-27 | Reinhard Gopfert | Self-propelled equipment for the laying of transportable normal concrete components and liftable products |
| CN2047260U (en) * | 1988-12-26 | 1989-11-08 | 赵贺勇 | Adobe drawing loader |
| CN2214286Y (en) * | 1995-03-15 | 1995-12-06 | 冶金工业部北京冶金设备研究院 | Automatic brick picking manipulators |
| CN103072822A (en) * | 2012-09-05 | 2013-05-01 | 王伟光 | Multi-adaptive sponge sucker system and method for adsorbing workpieces through same |
| CN103112242A (en) * | 2013-02-01 | 2013-05-22 | 中国电子科技集团公司第四十八研究所 | Sucker device of full-automatic screen printer |
| CN203392511U (en) * | 2013-07-22 | 2014-01-15 | 上海坤大信息技术有限公司 | Concave cavity sucker for de-stacking |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786228A (en) * | 2014-12-19 | 2015-07-22 | 合肥泰禾光电科技股份有限公司 | Robot vacuum sponge gripper |
| CN105800323A (en) * | 2016-06-02 | 2016-07-27 | 江苏汇博机器人技术股份有限公司 | Robot stacking system for high-speed logistics sorting |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20141112 |