CN104139273B - 一种红外聚焦焊接光伏电池片装置 - Google Patents

一种红外聚焦焊接光伏电池片装置 Download PDF

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CN104139273B
CN104139273B CN201310163566.1A CN201310163566A CN104139273B CN 104139273 B CN104139273 B CN 104139273B CN 201310163566 A CN201310163566 A CN 201310163566A CN 104139273 B CN104139273 B CN 104139273B
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infrared lamp
welding
guide rail
infrared
screen frame
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CN104139273A (zh
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李文
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Wuxi Autowell Technology Co Ltd
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Wuxi Autowell Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00—Soldering, e.g. brazing, or unsoldering
    • B23K1/005—Soldering by means of radiant energy
    • B23K1/0053—Soldering by means of radiant energy soldering by means of I.R.
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08—Auxiliary devices therefor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876—Particular processes or apparatus for batch treatment of the devices
    • H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Abstract

一种红外聚焦焊接光伏电池片装置，由导轨、红外灯安装板、红外灯、丝网架、两个抽风管、焊接平台和导轨支架组成，主要用于焊接太阳能电池片，其工作流程为，红外灯首先处于等待工位，电池片进入焊接区域后，导轨驱动红外灯下降，红外灯抵住丝网架后带动丝网架继续下降，直至红外灯到达焊接工位，启动红外灯管和抽风管，完成焊接，最后关闭红外灯管和抽风管，红外灯上升回等待工位，焊接过程快速高效，另外，装置带有维修工位，方便设备维护和保养。

Description

一种红外聚焦焊接光伏电池片装置
技术领域
本发明涉及一种红外聚焦焊接光伏电池片装置，该装置采用红外线焊接技术，焊接面覆盖整个电池片，范围广、焊接效率高，该装置同时带有三工位升降系统，除用于焊接的两个工位外，多加一个维修工位，方便用户后期维护和保养。
背景技术
焊接机构是电池片串焊机中非常重要的一个部分，对成品电池串的质量和效果起着至关重要的作用，传统电池片焊接多采用接触式热焊接，由于电池片受热不均产生的碎裂经常出现，因此提供一种红外聚焦焊接光伏电池片装。
发明内容
本发明涉及一种红外聚焦焊接光伏电池片装置，由导轨、红外灯安装板、红外灯、丝网架、两个抽风管、焊接平台和导轨支架组成，主要用于焊接太阳能电池片，其工作流程为，红外灯首先处于等待工位，电池片进入焊接区域后，导轨驱动红外灯下降，红外灯抵住丝网架后带动丝网架继续下降，直至红外灯到达焊接工位，启动红外灯管和抽风管，完成焊接，最后关闭红外灯管和抽风管，红外灯上升回等待工位。
本发明的技术方案是：一种红外聚焦焊接光伏电池片装置，导轨(1)竖直方向固定在导轨支架(7)上，红外灯安装板(2)固定在导轨(1)的滑块上，红外灯(3)固定在红外灯安装板(2)正下方，丝网架(4)固定在焊接平台(6)上方，由四个弹簧支撑，抽风管(5)固定在红外灯(3)两侧。
导轨上装有三个位置感应器，分别对应等待工位、焊接工位，以及维修工位，装置工作流程为，红外灯首先处于等待工位，电池片进入焊接区域后，导轨驱动红外灯下降，红外灯抵住丝网架后带动丝网架继续下降，直至红外灯到达焊接工位，启动红外灯管和抽风管，完成焊接，最后关闭红外灯管和抽风管，红外灯上升回等待工位；另外，所述维修工位位于三个工位的最上方，装置保养或维护期间红外灯处于维修工位。
本发明的优点是：
1.本发明装置滑块采用高速模组，整个焊接过程快速高效。
2.本发明装置才用三工位模式，方便设备维护和保养。
附图说明
图1为本发明装置结构示意图。
具体实施方式
下面结合附图对本发明作进一步描述：
图1为本发明装置结构示意图，由导轨(1)、红外灯安装板(2)、红外灯(3)、丝网架(4)、两个抽风管(5)、焊接平台(6)和导轨支架(7)组成；导轨(1)竖直方向固定在导轨支架(7)上，红外灯安装板(2)固定在导轨(1)的滑块上，红外灯(3)固定在红外灯安装板(2)正下方，丝网架(4)固定在焊接平台(6)上方，由四个弹簧支撑，抽风管(5)固定在红外灯(3)两侧。
导轨上装有三个位置感应器，分别对应等待工位、焊接工位，以及维修工位，装置工作流程为，红外灯首先处于等待工位，电池片进入焊接区域后，导轨驱动红外灯下降，红外灯抵住丝网架后带动丝网架继续下降，直至红外灯到达焊接工位，启动红外灯管和抽风管，完成焊接，最后关闭红外灯管和抽风管，红外灯上升回等待工位；另外，所述维修工位位于三个工位的最上方，装置保养或维护期间红外灯处于维修工位。

Claims (2)

1.一种红外聚焦焊接光伏电池片装置，由导轨(1)、红外灯安装板(2)、红外灯(3)、丝网架(4)、两个抽风管(5)、焊接平台(6)和导轨支架(7)组成；导轨(1)竖直方向固定在导轨支架(7)上，红外灯安装板(2)固定在导轨(1)的滑块上，红外灯(3)固定在红外灯安装板(2)正下方，丝网架(4)固定在焊接平台(6)上方，由四个弹簧支撑，抽风管(5)固定在红外灯(3)两侧。
2.根据权利要求1所述的一种红外聚焦焊接光伏电池片装置，其特征在于，导轨上装有三个位置感应器，分别对应等待工位、焊接工位，以及维修工位，装置工作流程为，红外灯首先处于等待工位，电池片进入焊接区域后，导轨驱动红外灯下降，红外灯抵住丝网架后带动丝网架继续下降，直至红外灯到达焊接工位，启动红外灯管和抽风管，完成焊接，最后关闭红外灯管和抽风管，红外灯上升回等待工位；另外，所述维修工位位于三个工位的最上方，装置保养或维护期间红外灯处于维修工位。
CN201310163566.1A 2013-05-06 2013-05-06 一种红外聚焦焊接光伏电池片装置 Active CN104139273B (zh)

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Publication number Priority date Publication date Assignee Title
CN105364373A (zh) * 2015-12-04 2016-03-02 苏州明远冲压件厂 一种可调节定位焊接夹具
CN106975875B (zh) * 2016-01-19 2019-08-06 苏州沃特维自动化系统有限公司 焊接及丝网下压装置

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5060288A (en) * 1990-08-27 1991-10-22 Sierra Research And Technology, Inc. Infrared heater array for IC soldering
CN101767235A (zh) * 2009-12-31 2010-07-07 天津必利优科技发展有限公司 用于焊接条形区域的红外线焊接装置
CN102166679A (zh) * 2011-04-12 2011-08-31 天津必利优科技发展有限公司 用于太阳能电池片焊接的焊接灯具及焊接方法
CN202517198U (zh) * 2012-03-20 2012-11-07 宁波华索光伏设备有限公司 一种焊接装置
CN102794522A (zh) * 2012-08-30 2012-11-28 金坛正信光伏电子有限公司 一种全自动太阳能电池片焊接机

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5060288A (en) * 1990-08-27 1991-10-22 Sierra Research And Technology, Inc. Infrared heater array for IC soldering
US5278938A (en) * 1990-08-27 1994-01-11 Sierra Research And Technology, Inc. Infrared heater array for IC soldering reflective members
CN101767235A (zh) * 2009-12-31 2010-07-07 天津必利优科技发展有限公司 用于焊接条形区域的红外线焊接装置
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CN202517198U (zh) * 2012-03-20 2012-11-07 宁波华索光伏设备有限公司 一种焊接装置
CN102794522A (zh) * 2012-08-30 2012-11-28 金坛正信光伏电子有限公司 一种全自动太阳能电池片焊接机

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