CN104135127A - Automatic tin immersing and testing device and method for small motor coil - Google Patents
Automatic tin immersing and testing device and method for small motor coil Download PDFInfo
- Publication number
- CN104135127A CN104135127A CN201410397768.7A CN201410397768A CN104135127A CN 104135127 A CN104135127 A CN 104135127A CN 201410397768 A CN201410397768 A CN 201410397768A CN 104135127 A CN104135127 A CN 104135127A
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- machine coil
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Abstract
The invention discloses an automatic tin immersing and testing device for a small motor coil. The automatic tin immersing and testing device comprises a machine frame. A flow passage is formed in a machine frame top, a first stop rod, a second stop rod (5) and a third stop rod are arranged on one lateral side of the flow passage and are all controlled in an automatic sensing mode, and a tin immersing device and a testing device are arranged on the other lateral side of the flow passage. A tool is placed into the flow passage and enters the tin immersing device through the first stop rod and the second stop rod (5). The tin immersing device is composed of a rotating air cylinder, an air claw and a tin furnace, wherein the rotating air cylinder is combined with the air claw. The tool is clamped by the air claw from the flow passage, the rotating air cylinder rotates by 180 degrees, the tool is located on the tin furnace, the rotating air cylinder rotates by 180 degrees again, the tool is released by the air claw, and the tool enters the flow passage to flow into the testing device. The testing device is composed of the third stop rod, a probe, an ejection rod and a resistance meter, wherein the ejection rod is combined with the probe, and the probe is electrically connected with the resistance meter. The ejection rod downwards moves, and the probe is located above the tool.
Description
Technical field
The present invention relates to a kind of micro-machine coil processing and checkout equipment, refer in particular to the automatic wicking checkout equipment of a kind of micro-machine coil and method thereof.
Background technology
Micro-machine coil processing and to detect be a difficult point always, cost is higher simultaneously, if control bad, larger on motor performance impact.Coil wicking and detection are carried out in two steps traditionally, are all generally manually to operate, and not only efficiency is low, and mass of coil is also difficult to guarantee.
Chinese patent once disclosed a kind of Magnetor stator coil detecting system (CN201320491911), comprise the resistance detection unit, waveform sensor detecting unit, resistance test unit and the Tip element that are connected with control unit respectively, wherein control unit is PLC, and described each unit is connected with described PLC by corresponding I/O port.Magnetor stator coil detecting system, can detect batch production process Magnetor stator coil accurately and rapidly, has effectively improved qualification rate and the production efficiency of product.
Chinese patent once disclosed a kind of wire coil tinning stack (CN201320661233), comprise base, on described base, be fixed with pot, the upper end of described pot is provided with fixed mount, the two ends of described fixed mount are respectively equipped with bayonet socket, in described bayonet socket, be arranged with for placing the fixture block of wire coil, the upper end of described fixed mount is covered with zinc-plated cover.Reasonable in design, simple in structure, easy to manufacture, easy to use, good working effect.
Summary of the invention
The object of the present invention is to provide the automatic wicking checkout equipment of a kind of micro-machine coil and method thereof, coil wicking and detection are completed in the same operation of same equipment, can not only effectively ensure the quality of products, improved production efficiency simultaneously.
For one of achieving the above object, the solution that the present invention takes is: the automatic wicking checkout equipment of a kind of micro-machine coil, it comprises frame, runner is set on rack table, runner one side arranges the first pin, the second pin, the 3rd pin, the first pin, the second pin, the 3rd pin is by automatic sensing control, runner another side arranges immersion tin device and checkout gear, frock is put into runner, through the first pin, the second pin, enter immersion tin device, immersion tin device is by rotary cylinder, gas pawl, tin stove forms, rotary cylinder is combined with gas pawl, gas pawl is from runner clamping tool, rotary cylinder Rotate 180 degree, frock is on tin stove, rotary cylinder is Rotate 180 degree again, gas pawl is decontroled frock, frock enters runner and flows into checkout gear, checkout gear is by the 3rd pin, probe, push rod, resistance instrument forms, push rod and probe incorporated, probe is electrically connected to resistance instrument, push rod moves down, probe is on frock.
For achieve the above object two, the solution that the present invention takes is: a kind of automatic wicking detection method of micro-machine coil of utilizing the said equipment, micro-machine coil is inserted in frock, frock is put into runner, through the first pin, the second pin, enter immersion tin device, gas pawl is from runner clamping tool, by rotary cylinder Rotate 180 degree, the end of a thread on micro-machine coil immerses in tin stove, micro-machine coil wicking is complete, rotary cylinder is Rotate 180 degree again, frock enters runner and flows into checkout gear, push rod moves down, probe contacts with the end of a thread on micro-machine coil, resistance instrument is according to the structure preset resistance value of micro-machine coil, detect micro-machine coil resistance, when resistance up to standard, micro-machine coil flow to the next position by runner, not up to standard when resistance, micro-machine coil can not flow into the next position.
The present invention completes coil wicking and detection in the same operation of same equipment, can not only effectively ensure the quality of products, and has improved production efficiency simultaneously.
Accompanying drawing explanation
Fig. 1 is one of the present embodiment stereogram.
Fig. 2 is two of the present embodiment stereogram.
Fig. 3 is automatic wicking position detail drawing.
Fig. 4 is gas pawl structure chart
Fig. 5 is product and tooling drawing.
In figure: 1, micro-machine coil, 2, frock, 3, runner, the 4, first pin, the 5, second pin, 6, rotary cylinder, 7, gas pawl, 8, tin stove, 9, the end of a thread, the 10, the 3rd pin, 11, probe, 12, push rod, 13, resistance instrument.
Embodiment
Below in conjunction with embodiment and accompanying drawing thereof, the present invention is remake to description.
Referring to Fig. 1-Fig. 4, the automatic wicking checkout equipment of a kind of micro-machine coil, it comprises frame, runner 3 is set on rack table, runner 3 one sides arrange the first pin 4, the second pin 5, the 3rd pin 10, the first pin 4, the second pin 5, the 3rd pin 6 is by automatic sensing control, runner 3 another sides arrange immersion tin device and checkout gear, frock 2 is put into runner 3, through the first pin 4, the second pin 5, enter immersion tin device, immersion tin device is by rotary cylinder 6, gas pawl 7, tin stove 8 forms, rotary cylinder 6 and 7 combinations of gas pawl, gas pawl 7 is from runner 3 clamping tools 2, rotary cylinder 6 Rotate 180 degree, frock 2 is on tin stove 8, rotary cylinder 6 is Rotate 180 degree again, gas pawl 7 is decontroled frock 2, frock 2 enters runner 3 and flows into checkout gear, checkout gear is by the 3rd pin 10, probe 11, push rod 12, resistance instrument 13 forms, push rod 12 and probe 11 combinations, probe 9 is electrically connected to resistance instrument 13, push rod 12 moves down, probe 11 is on frock 2.
Referring to Fig. 2, described runner 3 is comprised of driven by motor belt.
Referring to Fig. 2, the first described pin 4, the second pin 5, the 3rd pin 10, by automatic sensing control, are for close look at the swing before and after guaranteeing.
A kind of automatic wicking detection method of micro-machine coil of utilizing the said equipment, micro-machine coil 1 is inserted in frock 2, frock 2 is put into runner 3, through the first pin 4, the second pin 5, enter immersion tin device, gas pawl 7 is from runner 3 clamping tools 2, by rotary cylinder 6 Rotate 180 degree, the end of a thread 9 on micro-machine coil 1 immerses in tin stove 8, micro-machine coil 1 wicking is complete, rotary cylinder 6 is Rotate 180 degree again, frock 2 enters runner 3 and flows into checkout gear, push rod 12 moves down, probe 11 contacts with the end of a thread 9 on micro-machine coil 1, resistance instrument 13 is according to the structure preset resistance value of micro-machine coil 1, detect micro-machine coil 1 resistance, when resistance up to standard, micro-machine coil 1 flow to the next position by runner 3, not up to standard when resistance, micro-machine coil 1 can not flow into the next position.
Claims (3)
1. the automatic wicking checkout equipment of micro-machine coil, it is characterized in that: it comprises frame, runner (3) is set on rack table, runner (3) one sides arrange the first pin (4), the second pin (5), the 3rd pin (10), the first pin (4), the second pin (5), the 3rd pin (10) is by automatic sensing control, runner (3) another side arranges immersion tin device and checkout gear, frock (2) is put into runner (3), through the first pin (4), the second pin (5), enter immersion tin device, immersion tin device is by rotary cylinder (6), gas pawl (7), tin stove (8) forms, rotary cylinder (6) and gas pawl (7) combination, gas pawl (7) is from runner (3) clamping tool (2), rotary cylinder (6) Rotate 180 degree, frock (2) is on tin stove (8), rotary cylinder (6) is Rotate 180 degree again, gas pawl (7) is decontroled frock (2), frock (2) enters runner (3) and flows into checkout gear, checkout gear is by the 3rd pin (10), probe (11), push rod (12), resistance instrument (13) forms, push rod (12) and probe (11) combination, probe (11) is electrically connected to resistance instrument (13), push rod (12) moves down, probe (11) is on frock (2).
2. according to the automatic wicking checkout equipment of a kind of micro-machine coil described in right 1, it is characterized in that: described runner (3) is comprised of driven by motor belt.
3. the automatic wicking detection method of micro-machine coil of utilizing equipment described in right 1, it is characterized in that: micro-machine coil (1) is inserted in frock (2), frock (2) is put into runner (3), through the first pin (4), the second pin (5), enter immersion tin device, gas pawl (7) is from runner (3) clamping tool (2), by rotary cylinder (6) Rotate 180 degree, the end of a thread (9) on micro-machine coil (1) immerses in tin stove (8), micro-machine coil (1) wicking is complete, rotary cylinder (6) is Rotate 180 degree again, frock (2) enters runner (3) and flows into checkout gear, push rod (12) moves down, probe (11) contacts with the end of a thread (9) on micro-machine coil (1), resistance instrument (13) is according to the structure preset resistance value of micro-machine coil (1), detect micro-machine coil (1) resistance, when resistance up to standard, micro-machine coil (1) flow to the next position by runner (3), not up to standard when resistance, micro-machine coil (1) can not flow into the next position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410397768.7A CN104135127A (en) | 2014-08-07 | 2014-08-07 | Automatic tin immersing and testing device and method for small motor coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410397768.7A CN104135127A (en) | 2014-08-07 | 2014-08-07 | Automatic tin immersing and testing device and method for small motor coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104135127A true CN104135127A (en) | 2014-11-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410397768.7A Pending CN104135127A (en) | 2014-08-07 | 2014-08-07 | Automatic tin immersing and testing device and method for small motor coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104135127A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104931087A (en) * | 2015-05-30 | 2015-09-23 | 中山火炬职业技术学院 | Equipment for detecting motor coil |
| CN105702447A (en) * | 2016-04-22 | 2016-06-22 | 扬州大学 | Intelligent electromagnetic coil assembling machine integrated with multiple working procedures |
| CN111558548A (en) * | 2020-07-14 | 2020-08-21 | 潍坊智新电子股份有限公司 | High-speed two heart yearn wicking letter sorting outer hanging machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201533225U (en) * | 2009-07-31 | 2010-07-21 | 重庆昆旺电子有限责任公司 | Micromotor coil impedance detection machine with dip tinning and line-pressing functions |
| CN102324808A (en) * | 2011-09-14 | 2012-01-18 | 深圳市双环全新机电股份有限公司 | Hollow cup motor commutator polishing and coil resistance measurement all-in-one machine |
| US20120038372A1 (en) * | 2010-08-13 | 2012-02-16 | Jochen Reinmuth | Micromechanical component and manufacturing method for a micromechanical component |
| CN204013132U (en) * | 2014-08-07 | 2014-12-10 | 浙江盛越电子科技有限公司 | The automatic wicking checkout equipment of a kind of micro-machine coil |
-
2014
- 2014-08-07 CN CN201410397768.7A patent/CN104135127A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201533225U (en) * | 2009-07-31 | 2010-07-21 | 重庆昆旺电子有限责任公司 | Micromotor coil impedance detection machine with dip tinning and line-pressing functions |
| US20120038372A1 (en) * | 2010-08-13 | 2012-02-16 | Jochen Reinmuth | Micromechanical component and manufacturing method for a micromechanical component |
| CN102324808A (en) * | 2011-09-14 | 2012-01-18 | 深圳市双环全新机电股份有限公司 | Hollow cup motor commutator polishing and coil resistance measurement all-in-one machine |
| CN204013132U (en) * | 2014-08-07 | 2014-12-10 | 浙江盛越电子科技有限公司 | The automatic wicking checkout equipment of a kind of micro-machine coil |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104931087A (en) * | 2015-05-30 | 2015-09-23 | 中山火炬职业技术学院 | Equipment for detecting motor coil |
| CN105702447A (en) * | 2016-04-22 | 2016-06-22 | 扬州大学 | Intelligent electromagnetic coil assembling machine integrated with multiple working procedures |
| CN111558548A (en) * | 2020-07-14 | 2020-08-21 | 潍坊智新电子股份有限公司 | High-speed two heart yearn wicking letter sorting outer hanging machine |
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| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication | ||
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Application publication date: 20141105 |