CN104128056A - Horizontal electrical dust collector integrating gravity and cyclone dust removal - Google Patents

Abstract

A horizontal electrostatic precipitator integrating gravity and cyclone dust removal, the cyclone inside is set in the first-level gravity settling chamber, the central axis of the cyclone is set vertically, and the dust-containing gas inlet of the cyclone is located on the first level In the gravity settling chamber, the center line of the dust-containing gas inlet is parallel to the upper flower plate of the cyclone, the center line of the separated gas outlet at the upper end of the cyclone coincides with the central axis of the cyclone, and the separated gas outlet at the upper end of the cyclone and the dust discharge port at the lower end are aligned It is connected with the secondary gravity settling chamber. The device described in the present invention changes the structure of the cyclone by improving the structure of the gravity cyclone dust removal device, so that the dust-containing gas inlet of the cyclone is parallel to the upper flower plate of the cyclone. In this case, the center of the dust-containing gas inlet of the cyclone The angle between the line and the central axis is an acute angle, the dust pitch in the cyclone is small, and the friction is small. This connection method improves the working efficiency of a single cyclone installed.

Description

A horizontal electrostatic precipitator integrating gravity and cyclone dust removal

technical field

The invention relates to an electric dust collector with a cyclone tube, in particular to a horizontal electric dust collector integrating gravity and cyclone dust removal.

Background technique

  Cyclone dust removal is a dry gas-solid separation device that uses the centrifugal force generated by the rotating dust-laden gas to separate dust from the airflow. It has high efficiency in collecting and separating dust above 5~10um. It is characterized by simple structure, simple operation and maintenance, stable operation performance, and is not limited by the concentration and temperature of dust-containing gas.

The electrostatic precipitator is a device that uses static electricity to attract fine dust particles to purify the gas to achieve the purpose of dust removal. It has a good removal effect on dust particles with a particle size below 5um. If the use conditions are suitable, its dust removal efficiency can reach 99% or even higher. Its advantages are: high dust removal efficiency, large amount of flue gas treatment, less power consumption, suitable for recovery of high temperature flue gas, and high degree of automation.

At present, the research on dust removal electrode, corona electrode and rapping of electrostatic precipitator has been relatively mature. At present, there are relatively few researches on principle-combined electrostatic precipitators in China. Composite electrostatic precipitator (Patent No.: CN201030328) The invention discloses a composite electrostatic precipitator, which includes a shell, an air inlet pipe, an air outlet, a central air pipe, a vibrator, a corona electrode, an ash bucket, Ash discharge valve, flow equalizing cone, ash hopper is set at the lower part of the shell, ash discharge valve is set under the ash hopper, the central air duct is set in the inner center of the shell, the outer surface of the central air duct and the inner surface of the shell There is a corona electrode between them, the upper part of the shell is provided with an air inlet pipe and communicates with the central air pipe, the upper part of the shell is also provided with an air outlet, the outer surface of the shell is provided with a vibrator, and the central air pipe is provided with a vibrator. There is a flow equalizing cone at the bottom, and the upper direction changing spoiler and the lower direction changing spoiler are arranged sequentially in the central air duct. A bottom air distribution plate is arranged between the outer bottoms. The invention can effectively pre-separate the coarse particle dust, and greatly reduce the concentration of the dust-containing gas entering the dust removal electric field area. Because the cyclone dust removal is realized in the central air duct, the axial dimension of the cyclone must be consistent with the direction of the electric field height, so the axial dimension of the cyclone is large. In addition, because the cyclone can only be placed in the center, it can only be used when the air volume is large. The size of the cyclone is increased, so the effect of cyclone dust removal is poor. Cyclone electrostatic precipitator (Patent No.: CN1266744) Cyclone electrostatic precipitator is a kind of dust removal equipment integrating centrifugal inertia, electric field charging and electric field filtration and dust removal. Its main features are: the rotation of the rotor is driven by the motor, and the dust-laden gas entering the electric collector is guided and forced to rotate and move. The rotor is equipped with fan blades and electrodes, and a dense electric field network is formed while the rotor rotates at a high speed. Different electrodes are set on the outside of the rotor according to different principles to form different electric fields and interact with each other. With the rotation and movement of the gas, the dust is collected under the action of centrifugal force and electric field force and in a dense electric field network. This kind of electrostatic precipitator guides the air flow to rotate through the rotor, and the structure is relatively complicated.

Combined vertical tube type electrostatic precipitator (patent number: CN2329446) is a combined vertical tube type electrostatic precipitator, which belongs to the field of dust removal technology. It is composed of a cyclone dust removal device and an electric dust removal device. The cyclone dust removal device is composed of a plurality of cyclones, and each cyclone is coaxial with the electric field located on the upper part. The electrostatic precipitator is a vertical tube type, and its dust removal pole is formed by a series of square prism-shaped umbrella pieces in series. The dust falls from the outer edge of the umbrella piece into the large ash hopper. The buckets are separated to unload the ash, avoiding secondary dust. Compared with the currently used combined electric dust collector, the dust removal device has the advantages of high dust removal efficiency, no secondary dust generation, simple maintenance and replacement, etc., and is suitable for dust removal of high-concentration dust-containing gas. The dust collector is based on the principle of combined cyclone dust removal, but because each cyclone is an independent individual, the air leakage of the system is relatively large, which affects the stable operation of the electrostatic precipitator. Because there is an air distribution pipe, the whole structure is complicated.

At present, there are not many researches on the principle combination of gravity dust removal, cyclone dust removal and electrostatic precipitator. The previously declared patent is a horizontal electrostatic precipitator integrating gravity and cyclone dust removal (patent number: CN201320230159.3). Some are used in combination, but the cyclone in it adopts the vertical cyclone up and down, the cyclone does not work well, and at the same time, the outside air may enter the dust collector from the dust outlet, thus affecting the dust removal effect.

Contents of the invention

In order to solve the technical problems of poor working effect of the cyclone and easy entry of outside air into the dust collector, the present invention provides a horizontal electrostatic precipitator integrating gravity and cyclone dust removal. The device described in the invention is improved by gravity cyclone dust removal The structure of the device changes the structure of the cyclone so that the dusty gas inlet of the cyclone is parallel to the upper flower plate of the cyclone. In this case, the angle between the center line of the dusty gas inlet of the cyclone and the central axis is an acute angle. The dust pitch in the rotor is small, and the friction is small. This connection method improves the working efficiency of the individual cyclone installed, so that the overall dust removal efficiency can be improved. Another advantage of this structure is that because the device uses multiple cyclones connected in parallel and placed in the same housing, when the central axis of the cyclones in the same space is vertically set, the number of cyclones installed in the space will decrease. increase, thereby improving the overall work efficiency, and at the same time reducing the heat dissipation area of the system, which reduces the heat dissipation of the system, and the whole equipment also has the advantages of high dust removal efficiency, low operating cost, and small footprint.

The technical solution adopted in the present invention is: a horizontal electrostatic precipitator integrating gravity and cyclone dust removal, including a housing with an air inlet and a clean gas outlet, and a horizontal direction is installed in the cavity of the housing. Gravity cyclone dust removal device and at least one group of electric dust removal device, an air equalizing device is arranged between the air outlet of the gravity cyclone dust removal device and the air inlet of the electric dust removal device, and both the electric dust removal device and the gravity cyclone dust removal device are provided with There is an ash outlet, and the gravity cyclone dust removal device includes a gravity settling chamber and a cyclone arranged in the gravity settling chamber, and the gravity settling chamber is composed of the upper flower plate of the cyclone, the lower flower plate of the cyclone and the damping plate. The cavity in the room is divided into a first-level gravity settling chamber and a second-level gravity settling chamber, the air inlet communicates with the first-level gravity settling chamber, and the ash outlet communicates with the second-level gravity settling chamber; The gravity settling chamber is surrounded by the upper flower plate of the cyclone, the lower flower plate of the cyclone and the damping plate. Among them, the upper flower plate of the cyclone and the lower flower plate of the cyclone are respectively set at an acute angle with the horizontal plane, and the damping plate is set far away from the air inlet. One side, and a gravity sedimentation dust outlet is opened on the damping plate; the cyclone is set in the first-level gravity sedimentation chamber, and the space inside the cyclone is a cyclone separation chamber, and the cyclone is fixedly connected to the upper flower plate and the cyclone. Between the lower flower plates of the cyclone, the central axis of the cyclone is set in a vertical state. The dust-containing gas inlet of the cyclone is located in the first-level gravity settling chamber and the center line of the dust-containing gas inlet is parallel to the upper flower plate of the cyclone. The centerline of the separated gas outlet at the upper end coincides with the central axis of the cyclone, and the separated gas outlet at the upper end of the cyclone and the dust discharge port at the lower end are all connected with the secondary gravity settling chamber.

The upper flower plate of the cyclone and the lower flower plate of the cyclone are parallel to each other, and the upper flower plate of the cyclone and the lower flower plate of the cyclone are respectively at an angle of 30° with the horizontal plane.

A dust self-locking device is provided at the gravity settling dust outlet, and the dust self-locking device includes a balance baffle, a rotating shaft and a counterweight, and one end of the balance baffle extends into the housing to receive the dust at the gravity settling dust outlet The other end protrudes out of the casing and a counterweight is arranged on the upper side. The balance baffle is installed on the casing through the rotation of the rotating shaft. Through the force of the counterweight at one end of the balance baffle, the balance baffle forms a lever with the rotating shaft as the fulcrum. mechanism, so that the other end can block the connection between the gravity settling dust outlet and the ash outlet.

The beneficial effects of the present invention are:

First, the device described in the present invention changes the structure of the cyclone by improving the structure of the gravity cyclone dust removal device, so that the dust-containing gas inlet of the cyclone is parallel to the upper flower plate of the cyclone. In this case, the dust-containing gas of the cyclone The angle between the central line of the inlet and the central axis is an acute angle, and the dust pitch in the cyclone is small, and the friction is small. This connection method improves the working efficiency of each installed cyclone, thereby improving the overall dust removal efficiency. Another advantage of this structure is that because the device uses multiple cyclones connected in parallel and placed in the same housing, when the central axis of the cyclones in the same space is vertically set, the number of cyclones installed in the space will decrease. increase, thereby improving overall work efficiency.

Second, there is a dust self-locking device at the outlet of the gravity sedimentation dust. Through the counterweight on the self-locking device, it can ensure that a part of the dust must be kept on the baffle to seal and prevent the external air from entering, which can ensure that the external air cannot enter the dust removal The inside of the device ensures the quality of dust removal.

Third, the present invention effectively combines gravity and cyclone dedusting devices, and reasonably divides the internal space into a gravity settling chamber and a cyclone separation chamber, so as to effectively treat the dust-containing gas in multiple stages to ensure the dust removal effect. The final gas enters the electrostatic precipitator through the air equalizing device for dust removal again, and is discharged after electrostatic dust collection. The whole equipment has the advantages of high dust collection efficiency, large processing air volume, and reliable operation. First, the present invention effectively combines gravity and cyclone dust removal devices, and reasonably divides the internal space into a gravity settling chamber and a cyclone separation chamber to effectively treat dust-containing gas in multiple stages to ensure the dust removal effect. The final gas enters the electrostatic precipitator through the air equalizing device for dust removal again, and is discharged after electrostatic dust collection. The whole equipment has the advantages of high dust collection efficiency, large processing air volume, and reliable operation.

Fourth, in the gravity cyclone dust removal device, the lower cavity of the shell is divided into a first-level gravity settling chamber and a second-level gravity settling chamber through the upper cyclone flower plate, the lower cyclone flower plate and the damping plate, and multiple inclined settings The cyclone is distributed in the first-level gravity settling chamber, and the first-level gravity settling chamber is surrounded by the upper flower plate of the cyclone, the lower flower plate of the cyclone and the damping plate. The upper flower plate of the cyclone and the lower flower plate of the cyclone are respectively It is set at an acute angle with the horizontal plane, and the damping plate is set on the side away from the air inlet, and a gravity settling dust outlet is opened on the damping plate; through the above structural improvement, in the first-level gravity settling chamber, the gas flow rate is reduced, and the large particle material is Under the action of gravity, the separation from the gas is realized. At the same time, the solid particles are separated when they hit the outer arm of the cyclone and lose inertia. Therefore, the separation effect is better; then the initially separated gas enters the interior of the cyclone to separate the large particles of dust again. , the separated gas enters the second-stage gravity settling chamber with a large space again, the gas flow rate decreases, and the large particle material falls and collects along the inclined cyclone upper flower plate again under the action of gravity, and this structure achieves the best separation effect; And because multiple cyclones are airtightly arranged in the first-level gravity settling chamber, the thermal insulation effect of the system is very good.

Fifth, the present invention obliquely arranges the cyclone, the central axis of the cyclone is respectively perpendicular to the upper flower board of the cyclone and the lower flower board of the cyclone, and the oblique installation angle of the upper flower board of the cyclone and the lower flower board of the cyclone is 30° to ensure the smooth discharge of dust after separation.

Sixth, the upper flower plate of the device of the present invention is installed at an inclination with the level, which is convenient for the discharge of the dust collected by the electrostatic precipitator.

Its seven, this device structure is simple, is convenient to overhaul, is easy to remove the dust accumulation phenomenon inside, has therefore improved the running reliability of equipment.

Description of drawings

Fig. 1 is a structural schematic diagram of the present invention.

Fig. 2 is a schematic structural view of the gravity cyclone dust removal device in the present invention.

Fig. 3 is a schematic structural view of the cyclone in the present invention.

Fig. 4 is a top view of the cyclone in Fig. 3 of the present invention.

Fig. 5 is a schematic diagram of the installation structure of the dust self-locking device in the present invention.

Marks in the figure: 1. Shell, 101, air inlet, 102, clean gas outlet, 103, ash outlet, 2, electric dust removal device, 3, gravity cyclone dust removal device, 301, gravity settling chamber, 3011, first-level gravity Settling chamber, 3012, secondary gravity settling chamber, 3013, cyclone upper flower plate, 3014, cyclone lower flower plate, 3015, damping plate, 3016, gravity sedimentation dust outlet, 302, cyclone, 3021, dusty gas inlet , 3022, separated gas outlet, 3023, dust discharge port; 4, dust self-locking device; 401, counterweight block; 402, rotating shaft; 403, balance baffle;

Detailed ways

As shown in the figure, a horizontal electrostatic precipitator integrating gravity and cyclone dust removal includes a housing 1 with an air inlet 101 and a clean gas outlet 102. Gravity cyclone dust removal device 3 and at least one group of electric dust removal device 2, between the air outlet 303 of gravity cyclone dust removal device 3 and the air inlet of electric dust removal device 2, an air equalizer 5 is arranged, between said electric dust removal device 2 and The gravity cyclone dedusting device 3 is provided with ash outlet 103, and the gravity cyclone dedusting device 3 includes a gravity settling chamber 301 and a cyclone 302 arranged in the gravity settling chamber, and the gravity settling chamber 301 is formed by the cyclone. The plate 3013, the lower flower plate 3014 of the cyclone and the damping plate 3015 divide the cavity in the gravity settling chamber 301 into a primary gravity settling chamber 3011 and a secondary gravity settling chamber 3012. The ash outlet 103 communicates with the secondary gravity settling chamber 3012; the primary gravity settling chamber 3011 is surrounded by the upper flower plate 3013 of the cyclone, the lower flower plate 3014 of the cyclone and the damping plate 3015. Among them, the upper flower plate 3013 of the cyclone and the lower flower plate 3014 of the cyclone are respectively set at an acute angle with the horizontal plane, and the damping plate 3015 is set on the side away from the air inlet 101, and a gravity sedimentation dust outlet 3016 is opened on the damping plate 3015 It is characterized in that: the cyclone 302 is set in the first-level gravity settling chamber 3011, the space inside the cyclone 302 is a cyclone separation chamber, and the cyclone 302 is fixedly connected to the upper flower plate 3013 of the cyclone and the lower flower plate 3014 of the cyclone Between them, the central axis of the cyclone 302 is set in a vertical state, the dusty gas inlet 3021 of the cyclone 302 is located in the first-level gravity settling chamber 3011 and the centerline of the dusty gas inlet 3021 is parallel to the upper flower plate 3013 of the cyclone, The centerline of the separated gas outlet 3022 at the upper end of the cyclone 302 coincides with the central axis of the cyclone 302 , and the separated gas outlet 3022 at the upper end of the cyclone 302 and the dust discharge port 3023 at the lower end are all connected to the secondary gravity settling chamber 3012 .

The upper flower plate 3013 of the cyclone and the lower flower plate 3014 of the cyclone are parallel to each other, and the upper flower plate 3013 of the cyclone and the lower flower plate 3014 of the cyclone are respectively at an angle of 30° with the horizontal plane.

The gravity settling dust outlet 3016 is provided with a dust self-locking device 4. The dust self-locking device includes a balance baffle 403, a rotating shaft 402 and a counterweight 401. One end of the balance baffle 403 extends into the housing 1 to receive The dust at the dust outlet 3016 is settled by gravity, and the other end protrudes out of the casing 1 and a counterweight 401 is arranged on it. The balance baffle 403 is rotated on the casing 1 through the rotating shaft 402, and the counterweight at one end of the balance baffle 403 The active force of the block 401 makes the balance baffle 403 constitute a lever mechanism with the rotating shaft 402 as the fulcrum, so that the other end can block the communication between the gravitational settling dust outlet 3016 and the ash outlet 103 .

In this device, multiple cyclones are arranged in the first-level gravity settling chamber. According to the processing air volume, multiple cyclones can be arranged, and the structure of the cyclone can be changed to reduce the internal friction of the device, so the processing air volume can meet the process requirements. At the same time Because multiple cyclones are in one shell, the insulation effect of the system is good, and the size of the cyclone is small, and the dust removal efficiency is high.

The present invention only improves the gravity cyclone dedusting device in the lower cavity of the equipment, and does not change the upper part of the electrostatic precipitator, so there is no need to describe the electrostatic precipitator too much. , It is similar to the structure of the combined vertical electrostatic precipitator electrostatic precipitator, but because the lower device captures the dust efficiently, the electric field height is lower, so the cost is also reduced.

Claims (3)

1. one kind collects gravity, cyclone dust removal is in the horizontal type electric dust collector of one, comprise with air inlet (101), the housing (1) of clean gas outlet (102), in the cavity of housing (1), along continuous straight runs is provided with the electric dust collector (2) of gravity cyclone dust collector (3) and at least one group, between the air outlet (303) of gravity cyclone dust collector (3) and the air inlet of electric dust collector (2), be provided with equal wind apparatus (5), on described electric dust collector (2) and gravity cyclone dust collector (3), be equipped with ash hole (103), described gravity cyclone dust collector (3) comprises gravity settling chamber (301) and is arranged on the indoor Whirlwind cyclone of gravitational settling (302), described gravity settling chamber (301) is by Whirlwind cyclone upper face plate (3013), Whirlwind cyclone lower face plate (3014) and damping sheet (3015) are divided into one-level gravity settling chamber (3011) and secondary gravity settling chamber (3012) by the cavity in gravity settling chamber (301), air inlet (101) is connected with described one-level gravity settling chamber (3011), ash hole (103) is connected with described secondary gravity settling chamber (3012), described one-level gravity settling chamber (3011) is surrounded and is formed by Whirlwind cyclone upper face plate (3013), Whirlwind cyclone lower face plate (3014) and damping sheet (3015), wherein, Whirlwind cyclone upper face plate (3013), Whirlwind cyclone lower face plate (3014) are respectively horizontal by acute angle setting, damping sheet (3015) is arranged on the side away from air inlet (101), and on described damping sheet (3015), offers gravitational settling dust outlet (3016), it is characterized in that: described Whirlwind cyclone (302) is arranged in one-level gravity settling chamber (3011), the inner space of Whirlwind cyclone (302) is cyclone separating chamber, Whirlwind cyclone (302) is fixedly connected between Whirlwind cyclone upper face plate (3013) and Whirlwind cyclone lower face plate (3014), the axis of Whirlwind cyclone (302) is vertical state setting, it is parallel with Whirlwind cyclone upper face plate (3013) that the dusty gas import (3021) of Whirlwind cyclone (302) is positioned at the center line of one-level gravity settling chamber (3011) and dusty gas import (3021), divided gas flow outlet (3022) center line of Whirlwind cyclone (302) upper end overlaps with the axis of Whirlwind cyclone (302), the divided gas flow outlet (3022) of Whirlwind cyclone (302) upper end and the ash discharge dirt mouth (3023) of lower end are all connected with secondary gravity settling chamber (3012).

2. a kind of horizontal type electric dust collector that integrates gravity, cyclone dust removal according to claim 1, it is characterized in that: described Whirlwind cyclone upper face plate (3013) and Whirlwind cyclone lower face plate (3014) are parallel to each other, Whirlwind cyclone upper face plate (3013), Whirlwind cyclone lower face plate (3014) are respectively at horizontal by 30 ° of angles.

3. a kind of collection gravity according to claim 1, cyclone dust removal is in the horizontal type electric dust collector of one, it is characterized in that: described gravitational settling dust outlet (3016) locates to be provided with dust self-locking device (4), described dust self-locking device comprises balance baffle plate (403), rotating shaft (402) and balancing weight (401), balance baffle plate (403) one end is stretched into and in housing (1), is accepted the dust that gravitational settling dust outlet (3016) is located, the other end stretches out outside housing (1) and top is provided with balancing weight (401), balance baffle plate (403) is rotated and is arranged on housing (1) by rotating shaft (402), the active force of the balancing weight (401) by balance baffle plate (403) one end makes balance baffle plate (403) form one to take the leverage that rotating shaft (402) is fulcrum, thereby making the other end can block gravitational settling dust outlet (3016) is communicated with ash hole (103).