CN104112783B - 高性能绝缘太阳能光伏光热一体化板芯及其制备方法 - Google Patents

高性能绝缘太阳能光伏光热一体化板芯及其制备方法 Download PDF

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CN104112783B
CN104112783B CN201310139091.2A CN201310139091A CN104112783B CN 104112783 B CN104112783 B CN 104112783B CN 201310139091 A CN201310139091 A CN 201310139091A CN 104112783 B CN104112783 B CN 104112783B
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叶庭乔
谭军毅
周朝飞
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HUNAN SINGYES SOLAR TECHNOLOGY Co.,Ltd.
Shuifa Xingye energy (Zhuhai) Co., Ltd
ZHUHAI SINGYES NEW MATERIALS TECHNOLOGY Co.,Ltd.
Zhuhai Singyes Green Building Technology Co Ltd
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HUNAN SINGYES SOLAR TECHNOLOGY Co Ltd
ZHUHAI SINGYES OPTO-ELECTRICAL TECHNOLOGY Co Ltd
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Abstract

一种高性能绝缘太阳能光伏光热一体化板芯，该高性能绝缘太阳能光伏光热一体化板芯由于采用了透明聚对苯二甲酸乙二醇酯材料，使高分子铝基整板具有了更好的透光性；并含有耐高温绝缘胶带，把铝基整板边缘全部包住，增强了组件的绝缘性能；而电池板对入射光线无遮挡，电池片上的热量能有效地通过集热板芯带走，减少了电池片随温度上升而造成的发电效率的损失，而且热效率高，适用于对热量需求较大的场合，工艺不复杂。该高性能绝缘太阳能光伏光热一体化板芯普遍适用于可再生能源应用产品领域，如：太阳能水泵、太阳能光伏光热建筑一体化构件、太阳能供热采暖等，提高产品的美观性及绝缘性能。

Description

高性能绝缘太阳能光伏光热一体化板芯及其制备方法
技术领域
本发明属于新能源光伏光热技术领域，特别涉及一种高性能绝缘太阳能光伏光热一体化板芯及其制备方法。
背景技术
中国光伏产业的制造能力发展飞速，但科技水平提高不快，与国际先进水平有不少差距。为实现能源和环境的可持续发展，世界各国均将太阳能光伏发电作为新能源与可再生能源发展的重点。而目前的光伏光热一体化组件的光伏电池与吸热板层压在一起，在光伏电池背面流体通道，把光伏发电与流体集热结合在一起，在国家层面上实现了节能省地，大大增强可再生能源在能源构成中的替代功能。光伏光热一体化组件存在绝缘性能差，外观不良，引线难的缺点。在制造过程中，需要解决其漏电与引线问题。
发明内容
本发明针对上述技术问题，将传统工艺光伏组件改进，提供一种高性能绝缘太阳能光伏光热一体化板芯及其制备方法。
本发明的技术解决方案为：
一种高性能绝缘太阳能光伏光热一体化板芯，由聚对苯二甲酸乙二醇酯、乙烯-醋酸乙烯共聚物、光伏电池串、乙烯-醋酸乙烯共聚物、聚对苯二甲酸乙二醇酯、乙烯-醋酸乙烯共聚物、铝基整板、耐高温绝缘胶带、乙烯-醋酸乙烯共聚物、聚对苯二甲酸乙二醇酯，从下到上依次层叠铺排，层压后封装构成，所述铝基整板为带高分子涂层的铝基整板，耐高温绝缘胶带为聚酰亚胺胶带。
一种制备上述高性能绝缘太阳能光伏光热一体化板芯的方法，包括如下步骤：
a.在标准室温下，将低铁玻璃放于作业台上，保持玻璃洁净明亮，正反面无灰尘、污染物等杂质，在玻璃上依次平铺一层聚对苯二甲酸乙二醇酯和一层乙烯-醋酸乙烯共聚物；b.然后将串焊好的光伏电池串固定于步骤a中所述的乙烯-醋酸乙烯共聚物上；c.步骤b中所述的串焊好的光伏电池串之上依次铺设一层乙烯-醋酸乙烯共聚物、一层聚对苯二甲酸乙二醇酯、一层乙烯-醋酸乙烯共聚物；d.将铝基整板背面边缘铺一层相同长度的耐高温绝缘胶带，耐高温绝缘胶带应把铝基整板边缘全部包住；e.将b中所述的串焊好的光伏电池串引出线折到d中所述的耐高温绝缘胶带上，焊接好引出线，再依次覆上与d中所述的耐高温绝缘胶带相同尺寸一层乙烯-醋酸乙烯共聚物、一层聚对苯二甲酸乙二醇酯；f.步骤e得到的组件放进层压机层压，出层压机后将低铁玻璃从表面取下，得到高性能绝缘太阳能光伏光热一体化板芯。
有益效果：
本发明针对光伏光热一体化组件存在绝缘性能差，外观不良，引线难的缺点的缺陷，提供了高性能绝缘太阳能光伏光热一体化板芯及其制备方法。
该高性能绝缘太阳能光伏光热一体化板芯由于采用了透明聚对苯二甲酸乙二醇酯材料，使高分子铝基整板具有了更好的透光性；并含有耐高温绝缘胶带，把铝基整板边缘全部包住，增强了组件的绝缘性能；而电池板对入射光线无遮挡，电池片上的热量能有效地通过集热板芯带走，减少了电池片随温度上升而造成的发电效率的损失，而且热效率高，适用于对热量需求较大的场合，工艺不复杂。
该高性能绝缘太阳能光伏光热一体化板芯普遍适用于可再生能源应用产品领域，如：太阳能水泵、太阳能光伏光热建筑一体化构件、太阳能供热采暖等，提高产品的美观性及绝缘性能。
附图说明
下面结合图1和实施例对本发明进一步说明：
图1是本发明的高性能绝缘太阳能光伏光热一体化板芯的结构分解图。
图1中，（1）聚对苯二甲酸乙二醇酯，（2）乙烯-醋酸乙烯共聚物，（3）光伏电池串，（4）乙烯-醋酸乙烯共聚物，（5）聚对苯二甲酸乙二醇酯，（6）乙烯-醋酸乙烯共聚物，（7）铝基整板，（8）耐高温绝缘胶带，（9）乙烯-醋酸乙烯共聚物，（10）聚对苯二甲酸乙二醇酯。
具体实施方式
一种高性能绝缘太阳能光伏光热一体化板芯，由聚对苯二甲酸乙二醇酯（1）、乙烯-醋酸乙烯共聚物（2）、光伏电池串（3）、乙烯-醋酸乙烯共聚物（4）、聚对苯二甲酸乙二醇酯（5）、乙烯-醋酸乙烯共聚物（6），铝基整板（7）、耐高温绝缘胶带（8）、乙烯-醋酸乙烯共聚物（9）、聚对苯二甲酸乙二醇酯（10），从下到上依次层叠铺排，层压后封装构成，所述铝基整板（7）为带高分子涂层的铝基整板，耐高温绝缘胶带（8）为聚酰亚胺胶带。
制备上述高性能绝缘太阳能光伏光热一体化板芯的方法，步骤为：
a.在标准室温下，将低铁玻璃放于作业台上，保持玻璃洁净明亮，正反面无灰尘、污染物等杂质，在玻璃上依次平铺一层聚对苯二甲酸乙二醇酯（1）和一层乙烯-醋酸乙烯共聚物（2）；b.然后将串焊好的光伏电池串（3）固定于步骤a中所述的乙烯-醋酸乙烯共聚物（2）上；c.步骤b中所述的串焊好的光伏电池串（3）之上依次铺设一层乙烯-醋酸乙烯共聚物（4）、一层聚对苯二甲酸乙二醇酯（5）、一层乙烯-醋酸乙烯共聚物（6）；d.将铝基整板（7）背面边缘铺一层耐高温绝缘胶带（8），耐高温绝缘胶带应把铝基整板边缘全部包住；e.将b中所述的串焊好的光伏电池串（3）引出线折到d中所述的耐高温绝缘胶带（8）上，焊接好引出线，再依次覆上与d中所述的耐高温绝缘胶带（8）相同尺寸一层乙烯-醋酸乙烯共聚物（9）、一层聚对苯二甲酸乙二醇酯（10）；f.步骤e得到的组件放进层压机层压，出层压机后将低铁玻璃从表面取下，得到高性能绝缘太阳能光伏光热一体化板芯。

Claims (2)

1.一种高性能绝缘太阳能光伏光热一体化板芯，由聚对苯二甲酸乙二醇酯(1)、乙烯-醋酸乙烯共聚物(2)、光伏电池串(3)、乙烯-醋酸乙烯共聚物(4)、聚对苯二甲酸乙二醇酯(5)、乙烯-醋酸乙烯共聚物(6)，铝基整板(7)、耐高温绝缘胶带(8)、乙烯-醋酸乙烯共聚物(9)、聚对苯二甲酸乙二醇酯(10)，从下到上依次层叠铺排，层压后封装构成，所述铝基整板(7)为带高分子涂层的铝基整板，耐高温绝缘胶带(8)为聚酰亚胺胶带，耐高温绝缘胶带(8)把铝基整板(7)边缘全部包住。
2.一种制备权利要求1所述高性能绝缘太阳能光伏光热一体化板芯的方法，其特征在于步骤为：
a.在标准室温下，将低铁玻璃放于作业台上，保持玻璃洁净明亮，正反面无灰尘、污染物等杂质，在玻璃上依次平铺一层聚对苯二甲酸乙二醇酯(1)和一层乙烯-醋酸乙烯共聚物(2)；
b.然后将串焊好的光伏电池串(3)固定于步骤a中所述的乙烯-醋酸乙烯共聚物(2)上；
c.步骤b中所述的串焊好的光伏电池串(3)之上依次铺设一层乙烯-醋酸乙烯共聚物(4)、一层聚对苯二甲酸乙二醇酯(5)、一层乙烯-醋酸乙烯共聚物(6)；
d.将铝基整板(7)背面边缘铺一层耐高温绝缘胶带(8)，耐高温绝缘胶带应把铝基整板边缘全部包住；
e.将b中所述的串焊好的光伏电池串(3)引出线折到d中所述的耐高温绝缘胶带(8)上，焊接好引出线，再依次覆上与d中所述的耐高温绝缘胶带(8)相同尺寸一层乙烯-醋酸乙烯共聚物(9)、一层聚对苯二甲酸乙二醇酯(10)；
f.步骤e得到的组件放进层压机层压，出层压机后将低铁玻璃从表面取下，得到高性能绝缘太阳能光伏光热一体化板芯。
CN201310139091.2A 2013-04-22 2013-04-22 高性能绝缘太阳能光伏光热一体化板芯及其制备方法 Active CN104112783B (zh)

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PCT/CN2013/078834 WO2014173018A1 (zh) 2013-04-22 2013-07-04 高性能绝缘太阳能光伏光热一体化板芯及其制备方法
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