CN104107987A - 一种防腐蚀自钎焊铝焊料 - Google Patents
一种防腐蚀自钎焊铝焊料 Download PDFInfo
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- CN104107987A CN104107987A CN201410311580.6A CN201410311580A CN104107987A CN 104107987 A CN104107987 A CN 104107987A CN 201410311580 A CN201410311580 A CN 201410311580A CN 104107987 A CN104107987 A CN 104107987A
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- China
- Prior art keywords
- solder
- brazing flux
- soldering
- hole
- brazed aluminum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
- B23K35/0227—Rods, wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
- B23K35/3603—Halide salts
- B23K35/3605—Fluorides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/362—Selection of compositions of fluxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/14—Heat exchangers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
本发明公开了一种防腐蚀自钎焊铝焊料,它是由钎料和钎剂构成。所述钎料内部设有通孔;所述钎剂放置在钎料通孔处。本发明具有作业效率高、焊接优良率高和生产成本低等优点。
Description
技术领域
本发明涉及全铝热交换器,尤其涉及一种防腐蚀自钎焊铝焊料。
背景技术
传统的这些用到手工铝钎焊采用铝焊丝和和钎剂配合使用,但钎剂有很强的腐蚀性,在焊接时由于钎焊焊料的熔点接近母材的熔点,焊接不良比例很高,钎焊时腐蚀性钎剂易流入工件内部造成二次腐蚀破坏,另外这种方式焊接由于钎剂与钎料是分开的,对焊工的水平要求高,自动化不易实现,生产成本高。
发明内容
为了克服上述上述不足,本发明的目的是提供一种防腐蚀自钎焊铝焊料。
本发明的方案如下:一种防腐蚀自钎焊铝焊料,它是由钎料和钎剂构成,所述钎料内部设有通孔;所述钎剂放置在钎料通孔处;所述钎剂设置在钎料中的横截面呈圆形;所述钎剂是由氟化锡和氟化锌两种化合物组成;所述钎焊时温度为600°~630°;所述钎料通孔的半径小于钎料的半径。综上所述,本发明具有以下有益效果:本发明具有作业效率高、焊接优良率高和生产成本低等优点。
附图说明
图1为本发明的结构示意图。
其中:1、钎剂;2、钎料;3、通孔。
具体实施方式
下面结合附图对本发明做进一步说明。
一种防腐蚀自钎焊铝焊料,其内部设有通孔3,将传统的钎剂1填入钎料2的内部生成自钎焊料料,在实际焊接时不用再边抹钎剂1边加热钎焊,同时也将钎料2的熔点温度降到母材的熔点630度左右,这样在实际钎焊时易于操作,降低对工人的熟练程度依赖,解决了传统的工件内部易流入钎剂腐蚀,焊接不良率高,自动化程度低,作业效率低,生产成本高等缺陷。
尽管上文对本发明的具体实施方式给予了详细描述和说明,但是应该指明的是,我们可以依据本发明的构想对上述实施方式进行各种等效改变和修改,其所产生的功能作用仍未超出说明书及附图所涵盖的精神时,均应在本发明的保护范围之内。
Claims (5)
1.一种防腐蚀自钎焊铝焊料,它是由钎料和钎剂构成,其特征在于:所述钎料内部设有通孔;所述钎剂放置在钎料通孔处。
2.根据权利要求1所述的一种防腐蚀自钎焊铝焊料,其特征在于:所述钎剂设置在钎料中的横截面呈圆形。
3.根据权利要求1所述的一种防腐蚀自钎焊铝焊料,其特征在于:所述钎剂是由氟化锡和氟化锌两种化合物组成。
4.根据权利要求1所述的一种防腐蚀自钎焊铝焊料,其特征在于:所述钎焊时温度为600°~630°。
5.根据权利要求1所述的一种防腐蚀自钎焊铝焊料,其特征在于:所述钎料通孔的半径小于钎料的半径。
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Citations (7)
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---|---|---|---|---|
CN102814594A (zh) * | 2012-09-10 | 2012-12-12 | 桂林市庆通有色金属工艺材料开发有限公司 | 用于铝合金汽车骨架及蒙皮接头钎焊的复合自动铝钎焊丝及制备方法 |
CN102886617A (zh) * | 2010-11-25 | 2013-01-23 | 卢卡斯米尔霍特公司 | 钎焊材料 |
CN202684353U (zh) * | 2012-08-14 | 2013-01-23 | 郑州机械研究所 | 一种药芯铝焊丝 |
CN102935559A (zh) * | 2012-12-04 | 2013-02-20 | 郑州机械研究所 | 含有铍镁和铷盐的复合药芯锌铝焊丝及其制造方法 |
CN103203560A (zh) * | 2013-04-18 | 2013-07-17 | 桂林市庆通有色金属工艺材料开发有限公司 | 一种应用于铝合金连续钎焊的复合铝基钎焊丝及其制备方法 |
CN103612032A (zh) * | 2013-11-08 | 2014-03-05 | 上海龙烁焊材有限公司 | 一种皮包丝药芯钎焊焊丝及其制备方法 |
CN203945004U (zh) * | 2014-07-02 | 2014-11-19 | 安徽汇展热交换系统有限公司 | 一种防腐蚀自钎焊铝焊料 |
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2014
- 2014-07-02 CN CN201410311580.6A patent/CN104107987A/zh active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102886617A (zh) * | 2010-11-25 | 2013-01-23 | 卢卡斯米尔霍特公司 | 钎焊材料 |
CN202684353U (zh) * | 2012-08-14 | 2013-01-23 | 郑州机械研究所 | 一种药芯铝焊丝 |
CN102814594A (zh) * | 2012-09-10 | 2012-12-12 | 桂林市庆通有色金属工艺材料开发有限公司 | 用于铝合金汽车骨架及蒙皮接头钎焊的复合自动铝钎焊丝及制备方法 |
CN102935559A (zh) * | 2012-12-04 | 2013-02-20 | 郑州机械研究所 | 含有铍镁和铷盐的复合药芯锌铝焊丝及其制造方法 |
CN103203560A (zh) * | 2013-04-18 | 2013-07-17 | 桂林市庆通有色金属工艺材料开发有限公司 | 一种应用于铝合金连续钎焊的复合铝基钎焊丝及其制备方法 |
CN103612032A (zh) * | 2013-11-08 | 2014-03-05 | 上海龙烁焊材有限公司 | 一种皮包丝药芯钎焊焊丝及其制备方法 |
CN203945004U (zh) * | 2014-07-02 | 2014-11-19 | 安徽汇展热交换系统有限公司 | 一种防腐蚀自钎焊铝焊料 |
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