CN104098303A - 一种废旧衣服纤维轻质隔墙板及其制作方法 - Google Patents
一种废旧衣服纤维轻质隔墙板及其制作方法 Download PDFInfo
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
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- C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
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- C—CHEMISTRY; METALLURGY
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
本发明公开了一种废旧衣服纤维轻质隔墙板，其特征在于，由下列重量份的原料制成：水泥10-13、地聚合物15-19、灰钙粉13-16、造纸废渣18-24、废旧衣服纤维11-15、小麦秸秆19-25、过氧化二异丙苯1-2、木质素磺酸钠0.6-1.2、羟基硅油3-5、聚乙烯醇1-3、氢氧化铝0.8-2.1、柠檬酸三丁酯2-5、薄荷精油3-5、助剂3-6、适量水；本发明具有不返潮、不老化、可防水、抗冲击、隔音隔热、不易开裂可重复使用。本发明还将各种工农业废渣加以利用，制得的隔墙板具有生产成本低、安装简单、能增加使用面积、可穿越管线等优点，可替代粘土砖、石膏制品、砌块等，是目前城乡高低层建筑非承重墙体的最佳建筑材料。
Description
技术领域
本发明涉及建筑材料领域，具体涉及一种废旧衣服纤维轻质隔墙板及其制作方法。
背景技术
轻质隔墙板是由无害化磷石膏、轻质钢渣、粉煤灰等多种工业废渣组成，经变频蒸汽加压养护而成的一种新型节能墙材料，它是一种外型象空心楼板一样的墙材，但是它两边有公母隼槽，安装时只需将板材立起，公、母隼涂上少量嵌缝砂浆后对拼装起来即可。它具有质量轻、强度高、多重环保、保温隔热、隔音、呼吸调湿、防火、快速施工、降低墙体成本等优点，故而在建筑室内装修领域备受青睐，然而目前市场上使用的轻质隔墙板抗压强度低、抗拉强度弱、抗开裂性能和吊挂能力不佳、生产成本高、隔音保温效果差等缺点。
发明内容
本发明的目的就是提供一种废旧衣服纤维轻质隔墙板及其制作方法，以克服现有技术的不足。
本发明的目的是这样实现的：
一种废旧衣服纤维轻质隔墙板，其特征在于，由下列重量份的原料制成：水泥10-13、地聚合物15-19、灰钙粉13-16、造纸废渣18-24、废旧衣服纤维11-15、小麦秸秆19-25、过氧化二异丙苯1-2、木质素磺酸钠0.6-1.2、羟基硅油3-5、聚乙烯醇1-3、氢氧化铝0.8-2.1、柠檬酸三丁酯2-5、薄荷精油3-5、助剂3-6、适量水。
所述的助剂由下列重量份原料制成：火山灰6-9、元明粉2-5、氯化镁3-5、氧化镁2-4、聚乙烯醇0.2-0.5、偏硅酸钠0.03-0.07、铝酸钠0.05-0.6、酒石酸0.8-2.1、硅丙乳液2.1-4.3、2-咪唑烷酮0.04-0.09、碳化硅1-3、促进剂CZ 0.03-0.05、丁香油1.2-3.2，其制备方法是将50%氯化镁溶液中加入氧化镁粉末搅拌均匀得无机胶凝剂，然后将其他剩余物料粉碎混匀，加适量水搅拌30-40分钟成浆，造粒，成球粒径在2-5mm，烘干即得。
所述的地聚合物是一种结构上具有空间三维网络状键接结构的新型无机硅铝胶凝材料，在制备工艺中不采用消耗资源和能源的“两磨一烧”煅烧工艺，基本不排放CO2。地聚合物的原材料来源广泛、制备方便、能耗小，同时具有较高的力学性能和非常优异的耐高温性能，突破了传统硅酸盐水泥和碱矿渣水泥的使用范围。本发明将地聚合物替代部分水泥，不仅可以降低了成本节能环保，而且又不会减弱水泥的胶凝作用。
所述的一种废旧衣服纤维轻质隔墙板的制备方法，其特征在于包括以下步骤：
（1）将小麦秸秆送入炭化炉中，在465-605℃下炭化处理3-4小时，取出，粉碎成粉末，向所得的粉末在鼓风使其翻腾条件下喷雾状薄荷精油，再加入聚乙烯醇搅拌混匀；
（2）取地聚合物放入8-12%的盐酸溶液中浸泡4-5小时，过滤取出，用清水反复洗涤，烘干，加入水中，同时，加入灰钙粉、废旧衣服纤维，研磨得到浆料；
（3）将造纸废渣于600-828℃下煅烧3-6小时后取出，粉碎，用雾化器喷洒羟基硅油至均匀，加入木质素磺酸钠搅拌5-9分钟；
（4）将步骤（1）、（2）、（3）反应物料及其他剩余物料粉碎加适量水搅拌混匀得料浆，将制得的浆料加入墙板挤压成型机成型、切割、自然养护，即得。
本发明有以下有益效果：本发明具有不返潮、不老化、可防水、抗冲击、隔音隔热、不易开裂可重复使用。本发明还将各种工农业废渣加以利用，制得的隔墙板具有生产成本低、安装简单、能增加使用面积、可穿越管线等优点，可替代粘土砖、石膏制品、砌块等，是目前城乡高低层建筑非承重墙体的最佳建筑材料。
具体实施方式
所述的一种废旧衣服纤维轻质隔墙板，其特征在于，由下列重量份的原料制成：水泥12、地聚合物17、灰钙粉14、造纸废渣19、废旧衣服纤维12、小麦秸秆19、过氧化二异丙苯1、木质素磺酸钠0.9、羟基硅油5、聚乙烯醇1、氢氧化铝0.8、柠檬酸三丁酯2、薄荷精油3、助剂4、适量水。
所述的助剂由下列重量份原料制成：火山灰7、元明粉3、氯化镁5、氧化镁2、聚乙烯醇0.2、偏硅酸钠0.03、铝酸钠0.6、酒石酸2.1、硅丙乳液3.3、2-咪唑烷酮0.09、碳化硅3、促进剂CZ 0.03、丁香油1.7，其制备方法是将50%氯化镁溶液中加入氧化镁粉末搅拌均匀得无机胶凝剂，然后将其他剩余物料粉碎混匀，加适量水搅拌30-40分钟成浆，造粒，成球粒径在2-5mm，烘干即得。
制作方法包括以下步骤：
（1）将小麦秸秆送入炭化炉中，在465-605℃下炭化处理3-4小时，取出，粉碎成粉末，向所得的粉末在鼓风使其翻腾条件下喷雾状薄荷精油，再加入聚乙烯醇搅拌混匀；
（2）取地聚合物放入8-12%的盐酸溶液中浸泡4-5小时，过滤取出，用清水反复洗涤，烘干，加入水中，同时，加入灰钙粉、废旧衣服纤维，研磨得到浆料；
（3）将造纸废渣于600-828℃下煅烧3-6小时后取出，粉碎，用雾化器喷洒羟基硅油至均匀，加入木质素磺酸钠搅拌5-9分钟；
（4）将步骤（1）、（2）、（3）反应物料及其他剩余物料粉碎加适量水搅拌混匀得料浆，将制得的浆料加入墙板挤压成型机成型、切割、自然养护，即得。
通过上述实施例加工得到的轻质隔墙板的技术指标如下：
（1）容重：526kg/m3；
（2）抗压强度：5.23MPa；
（3）抗冲击性：30kg落差0.5米，无裂纹。
Claims (2)
1.一种废旧衣服纤维轻质隔墙板，其特征在于，由下列重量份的原料制成：水泥10-13、地聚合物15-19、灰钙粉13-16、造纸废渣18-24、废旧衣服纤维11-15、小麦秸秆19-25、过氧化二异丙苯1-2、木质素磺酸钠0.6-1.2、羟基硅油3-5、聚乙烯醇1-3、氢氧化铝0.8-2.1、柠檬酸三丁酯2-5、薄荷精油3-5、助剂3-6、适量水；所述的助剂由下列重量份原料制成：火山灰6-9、元明粉2-5、氯化镁3-5、氧化镁2-4、聚乙烯醇0.2-0.5、偏硅酸钠0.03-0.07、铝酸钠0.05-0.6、酒石酸0.8-2.1、硅丙乳液2.1-4.3、2-咪唑烷酮0.04-0.09、碳化硅1-3、促进剂CZ 0.03-0.05、丁香油1.2-3.2，其制备方法是将50%氯化镁溶液中加入氧化镁粉末搅拌均匀得无机胶凝剂，然后将其他剩余物料粉碎混匀，加适量水搅拌30-40分钟成浆，造粒，成球粒径在2-5mm，烘干即得。
2.根据权利要求1所述的一种废旧衣服纤维轻质隔墙板的制作方法，其特征在于包括以下步骤：
（1）将小麦秸秆送入炭化炉中，在465-605℃下炭化处理3-4小时，取出，粉碎成粉末，向所得的粉末在鼓风使其翻腾条件下喷雾状薄荷精油，再加入聚乙烯醇搅拌混匀；
（2）取地聚合物放入8-12%的盐酸溶液中浸泡4-5小时，过滤取出，用清水反复洗涤，烘干，加入水中，同时，加入灰钙粉、废旧衣服纤维，研磨得到浆料；
（3）将造纸废渣于600-828℃下煅烧3-6小时后取出，粉碎，用雾化器喷洒羟基硅油至均匀，加入木质素磺酸钠搅拌5-9分钟；
（4）将步骤（1）、（2）、（3）反应物料及其他剩余物料粉碎加适量水搅拌混匀得料浆，将制得的浆料加入墙板挤压成型机成型、切割、自然养护，即得。
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