CN104096664A - Self-testing micro-screw powder locking dispenser and processing test method thereof - Google Patents
Self-testing micro-screw powder locking dispenser and processing test method thereof Download PDFInfo
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- CN104096664A CN104096664A CN201410383609.1A CN201410383609A CN104096664A CN 104096664 A CN104096664 A CN 104096664A CN 201410383609 A CN201410383609 A CN 201410383609A CN 104096664 A CN104096664 A CN 104096664A
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Abstract
The invention relates to a self-testing micro-screw powder locking dispenser and a processing test method thereof. The self-testing micro-screw powder locking dispenser comprises a feeding device, a glue applying device, a test device and a screening device, all of which are orderly arranged; the test device comprises a first optical lens and a diffusing backlight board, the two of which are oppositely arranged at the two sides of a conveyor belt and perpendicular to the conveyor belt, and also a second optical lens and a light source, the two of which are oppositely arranged at the two sides of the conveyor belt at an included angle of 60 degrees with the conveyor belt; needle type sensors are further arranged at the two sides of the conveyor belt; the first optical lens, the diffusing backlight board, the second optical lens, the light source and the needle type sensors are connected with a processor; the screening device comprises a plurality of removal devices and a collecting box. The self-testing micro-screw powder locking dispenser is capable of testing whether the glue applying thickness is qualified by use of the test device after dispensing the glue on micro-screws, and also capable of automatically classifying the micro-screws according to the test results; the self-testing micro-screw powder locking dispenser is highly automatic and intelligent.
Description
Technical field
The present invention relates to a kind of realization from the locking point gum machine of small screw powder and the machining and testing method thereof that detect and screen.
Background technology
Small screw, also claims precision screw, is called for short primary screw, is the small securing member that connects product material, and shape is small, but at key position, can play crucial effect.Be widely used in electronics, electric, electrical equipment, furniture, plant equipment etc.Speed development along with mobile phone market.Small screw great majority are used on the digital products such as mobile phone.So getting over increasing of the digital products such as mobile phone, the small screw that must use is also just more and more.Therefore its market is huge.
And when the market demand is increasing, requirement for small screw is also more and more, wherein just have and need on small screw, carry out gluing, to improve fixing stability, but because small screw is very little, conventional means is not easy to detect, and therefore there will be the blocked up or excessively thin situation of gluing, causes small screw not use or fixing shakiness.
Summary of the invention
The technical problem to be solved in the present invention is: for overcoming the problems referred to above, provide a kind of self check micrometer primary screw gluing machine and machining and testing method thereof that can small screw gluing thickness be detected and be screened.
The technical solution adopted for the present invention to solve the technical problems is:
The locking point gum machine of a kind of self check micrometer primary screw powder, comprise the feeding device setting gradually, upper glue spreading apparatus, checkout gear and screening plant, described feeding device involving vibrations dish and feed wheel, in described feed wheel, be provided with magnetisable material, described feed wheel is transported to conveyer belt by the small screw in described vibrating disk, described conveyer belt also connects described sizer, checkout gear and screening plant, described sizer comprises the heater setting gradually, dusting device, described checkout gear comprises and is oppositely arranged on described conveyer belt both sides and perpendicular to the first optical lens and the diffusion back tabula rasa of conveyer belt, described checkout gear also comprises and is oppositely arranged on described conveyer belt both sides and is the second optical lens and the light source of 60 degree angles with described conveyer belt, described conveyer belt both sides are also provided with pin type inductor, described the first optical lens, diffusion back tabula rasa, the second optical lens, light source, pin type inductor is connected with a processor, described screening plant comprises a plurality of removers and collecting box, described a plurality of remover is arranged on a side of described conveyer belt, it is corresponding with the described a plurality of collecting boxs that are arranged on described conveyer belt opposite side respectively, described a plurality of remover is all connected with described processor.
Preferably, vibrating disk upper end discharging opening one side is provided with air blowing material choosing apparatus, and the discharging opening of described vibrating disk is also provided with spacing catch.
Preferably, described conveyer belt drives by driving wheel, and described driving wheel drives by motor, and described motor, feeding device, sizer, checkout gear and screening plant are all connected with control panel.
Preferably, described heater comprises heating copper tube, and described heating copper tube is arranged at the both sides of described conveyer belt.
Preferably, described dusting device comprise powder feeder unit, with the nozzle that described powder feeder unit is communicated with, described nozzle is arranged on a side of described biography band, the opposite side of described conveyer belt also relatively described nozzle is provided with powder reclaimer.
Preferably, described checkout gear also comprises protection mechanism, and described protection mechanism is enclosed in the first optical lens, diffusion back tabula rasa, the second optical lens, light source, pin type inductor wherein, and described processor is also connected with display.
Preferably, described conveyer belt tail end is also provided with disposable box.
A machining and testing method that adopts the locking point gum machine of above-described self check micrometer primary screw powder, comprises the following steps:
(1) described vibrating disk is by small screw vibration feeding, and it is inner that described air blowing material choosing apparatus enters described vibrating disk by the small screw of malposition, and described feed wheel holds rear upset by magnetisable material by small screw and is transported on described conveyer belt;
(2) described conveyer belt is carried small screw through described heating copper tube and is heated, after heating, described nozzle is sprayed onto the powder in described powder feeder unit on small screw thread, carry out locking processing, the unnecessary powder of described nozzle ejection is reclaimed by described powder reclaimer;
(3) while through the pin type sensor location in the described checkout gear of small screw process spraying, described pin type inductor has detected small screw process, it sends a signal to described processor, and described processor is controlled described the first optical lens and the second optical lens is taken pictures;
(4) after described processor is processed the photo of taking, obtain the parameter of small screw, contrast judgement non-defective unit or defective products with setup parameter;
(5) after described processor is judged a small screw, described processor calculates the time that this small screw arrives collecting box, and control in described a plurality of remover one and get rid of when this small screw arrives, this small screw is blown in case corresponding with the remover starting in described collecting box.
Preferably, described step (4) is specially: " after described processor processes the photo of taking; obtain thread external diameter, spiral shell head thickness, spiral shell head width and the length of small screw; the parameter of these parameters and setting is contrasted, will meet in the corresponding collecting box of collecting of relevant parameter.”
The invention has the beneficial effects as follows: the present invention is simple in structure, by described the first optical lens and the second optical lens, take, described processor comparison film is processed, and after a small screw is judged, described processor calculates the time that this small screw arrives collecting box, utility box comprises qualified case, defective case, spraying box etc. not, the opposite of each case is provided with a discharge device, for example described processor judges that a small screw of process is certified products, can calculate this qualified small screw and arrive the needed time of qualified case, and the discharge device of controlling qualified case opposite was blown in this time of advent, this qualified small screw is blown in qualified case.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the front view of one embodiment of the invention;
Fig. 2 is the top view of checkout gear of the present invention.
Mark in figure: 1-feeding device, 2-heater, 3-dusting device, 4-checkout gear, 5-screening plant, 6-control panel, 7-display, 8-disposable box, 9-conveyer belt, 11-vibrating disk, 12-feed wheel, 13-air blowing material choosing apparatus, the spacing catch of 14-, 21-heating copper tube, 31-nozzle, 32-powder feeder unit, 33-powder reclaimer, 41-light source, 42-the second optical lens, 43-the first optical lens, 44-diffusion back tabula rasa, 45-pin type inductor, 51-remover, 52-collecting box.
The specific embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, basic structure of the present invention is only described in a schematic way, so it only show the formation relevant with the present invention.
The locking point gum machine of of the present invention a kind of self check micrometer primary screw powder as shown in Figure 1, comprise the feeding device 1 setting gradually, sizer, checkout gear 4 and screening plant 5, described feeding device 1 involving vibrations dish 11 and feed wheel 12, described vibrating disk 11 can be transported to small screw described feed wheel 12 places, small screw is now that screw terminal is at upside, screw rod is at downside, in described feed wheel 12, be provided with magnetisable material, in the present embodiment, described magnetisable material is electromagnet, described magnetisable material holds the screw terminal of small screw, after turning over turnback, described feed wheel 12 is transported to conveyer belt 9 by the small screw in described vibrating disk 11, now, the screw terminal of small screw is at downside, described conveyer belt 9 also connects described sizer, checkout gear 4 and screening plant 5, described sizer comprises heater 2 and the dusting device 3 setting gradually, the setting vertical with conveyer belt 9 of described dusting device 3, as shown in Figure 2, described checkout gear 4 comprises and is oppositely arranged on described conveyer belt 9 both sides and perpendicular to the first optical lens 43 and the diffusion back tabula rasa 44 of conveyer belt 9, described diffusion back tabula rasa 44 is blue backlight, described checkout gear 4 also comprises and is oppositely arranged on described conveyer belt 9 both sides and is the second optical lens 42 and the light source 41 of 60 degree angles with described conveyer belt 9, described light source 41 and the second optical lens 42 are 60 degree with the minimum angle that described conveyer belt 9 is, it is oppositely arranged in conveyer belt 9 both sides, described light source 41 is red source of parallel light, described conveyer belt 9 both sides are also provided with 2 pin type inductors 45, 2 pin type inductors 45 are oppositely arranged, described the first optical lens 43, diffusion back tabula rasa 44, the second optical lens 42, light source 41, pin type inductor 45 is all connected with a processor, in the present embodiment, described screening plant 5 comprises 4 removers 51 and 4 collecting boxs 52, described remover 51 is preferably blowing nozzle, described 4 removers 51 are arranged on a side of described conveyer belt 9, it is corresponding with described 4 nesting box that are arranged on described conveyer belt 9 opposite sides respectively, described discharge device is all connected with described processor.
In a preferred embodiment, vibrating disk 11 upper end discharging opening one sides are provided with air blowing material choosing apparatus 13, and the discharging opening of described vibrating disk 11 is also provided with spacing catch 14, and described spacing catch 14 makes neat the passing through of small arranging screws, so that later process operation.
In a preferred embodiment, described conveyer belt 9 drives by driving wheel, described driving wheel drives by motor, and described motor, feeding device 1, sizer, checkout gear 4 and screening plant 5 are all connected with control panel 6, can operate by control panel 6 start and stop of each device.
In a preferred embodiment, described heater 2 comprises heating copper tube 21, and as shown in fig. 1, the both sides that are arranged at described conveyer belt 9 of described heating copper tube 21 roundabout bendings, can heat the small screw passing through in the middle of heating copper tube 21 more fully.
In a preferred embodiment, described glue-spraying device comprises powder feeder unit 32 and the nozzle 31 being communicated with described powder feeder unit 32, described nozzle 31 is arranged on a side of described conveyer belt 9, the opposite side of described conveyer belt 9 also relatively described nozzle 31 be provided with powder reclaimer 33.
In a preferred embodiment; described checkout gear 4 also comprises protection mechanism; in the present embodiment; described protection mechanism is the brown glass that printing opacity is few; described protection mechanism can also be set to other lighttight materials, and described protection mechanism is enclosed in the first optical lens 43, diffusion back tabula rasa 44, the second optical lens 42, light source 41, pin type inductor 45 wherein, and described processor is also connected with display 7; preferably, described display 7 is capacitance touch liquid crystal display.
In a preferred embodiment, described conveyer belt 9 tail ends are also provided with disposable box 8, for collecting the defect ware of processing.
A machining and testing method that adopts the locking point gum machine of above-described self check micrometer primary screw powder, comprises the following steps:
(1) described vibrating disk 11 is by small screw shake material loading, described air blowing material choosing apparatus 13 blows back described vibrating disk 11 inside by the small screw of malposition, the small screw of correct position be screw terminal upward, small screw crooked or that put upside down can be blown down, and described feed wheel 12 holds rear upset by magnetisable material by small screw and is transported on described conveyer belt 9;
(2) described conveyer belt 9 is carried small screw through described heating copper tube 21 and is heated, after heating, described nozzle 31 is sprayed onto the powder in described powder feeder unit 32 on small screw thread, carry out locking processing, the unnecessary powder of described nozzle 31 ejections is reclaimed by described powder reclaimer 33;
(3) while through pin type inductor 45 position in the described checkout gear 4 of small screw process spraying, described pin type inductor 45 has detected small screw process, it sends a signal to described processor, and described processor is controlled described the first optical lens 43 and the second optical lens 42 is taken pictures;
(4) after described processor is processed the photo of taking, obtain the parameter of small screw, contrast with setup parameter, be judged as non-defective unit or defective products;
(5) after described processor is judged a small screw, described processor calculates the time that this small screw arrives collecting box 52, in the present embodiment, utility box comprises qualified case, defective case, spraying box etc. not, specifically set as required, the opposite of each case is provided with a remover 51, for example described processor judges that a small screw of process is certified products, can calculate this qualified small screw and arrive the needed time of qualified case, and the remover 51 of controlling qualified case opposite was blown in this time of advent, this qualified small screw is blown in qualified case, as detected, for underproof small screw, also the rest may be inferred for other.
In a preferred embodiment, described step (4) is specially: " after described processor processes the photo of taking; obtain thread external diameter, spiral shell head thickness, spiral shell head width and the length etc. of small screw; the parameter of these parameters and setting is contrasted, the small screw that meets relevant parameter is collected in corresponding collecting box 52.”
The above-mentioned foundation desirable embodiment of the present invention of take is enlightenment, and by above-mentioned description, relevant staff can, within not departing from the scope of this invention technological thought, carry out various change and modification completely.The technical scope of this invention is not limited to the content on description, must determine its technical scope according to claim scope.
Claims (9)
1. the locking point gum machine of self check micrometer primary screw powder, comprise the feeding device setting gradually, upper glue spreading apparatus, checkout gear and screening plant, it is characterized in that, described feeding device involving vibrations dish and feed wheel, in described feed wheel, be provided with magnetisable material, described feed wheel is transported to conveyer belt by the small screw in described vibrating disk, described conveyer belt also connects described sizer, checkout gear and screening plant, described sizer comprises the heater setting gradually, dusting device, described checkout gear comprises and is oppositely arranged on described conveyer belt both sides and perpendicular to the first optical lens and the diffusion back tabula rasa of conveyer belt, described checkout gear also comprises and is oppositely arranged on described conveyer belt both sides and is the second optical lens and the light source of 60 degree angles with described conveyer belt, described conveyer belt both sides are also provided with pin type inductor, described the first optical lens, diffusion back tabula rasa, the second optical lens, light source, pin type inductor is connected with a processor, described screening plant comprises a plurality of removers and collecting box, described a plurality of remover is arranged on a side of described conveyer belt, it is corresponding with the described a plurality of collecting boxs that are arranged on described conveyer belt opposite side respectively, described a plurality of remover is all connected with described processor.
2. the locking point gum machine of self check micrometer primary screw powder as claimed in claim 1, is characterized in that, vibrating disk upper end discharging opening one side is provided with air blowing material choosing apparatus, and the discharging opening of described vibrating disk is also provided with spacing catch.
3. the locking point gum machine of self check micrometer primary screw powder as claimed in claim 1 or 2, it is characterized in that, described conveyer belt drives by driving wheel, and described driving wheel drives by motor, and described motor, feeding device, sizer, checkout gear and screening plant are all connected with control panel.
4. the locking point gum machine of self check micrometer primary screw powder as described in claim 1-3 any one, is characterized in that, described heater comprises heating copper tube, and described heating copper tube is arranged at the both sides of described conveyer belt.
5. the locking point gum machine of self check micrometer primary screw powder as described in claim 1-4 any one, it is characterized in that, described dusting device comprises powder feeder unit, the nozzle being communicated with described powder feeder unit, described nozzle is arranged on a side of described biography band, and the opposite side of described conveyer belt also relatively described nozzle is provided with powder reclaimer.
6. the locking point gum machine of self check micrometer primary screw powder as described in claim 1-5 any one; it is characterized in that; described checkout gear also comprises protection mechanism; described protection mechanism is enclosed in the first optical lens, diffusion back tabula rasa, the second optical lens, light source, pin type inductor wherein, and described processor is also connected with display.
7. the locking point gum machine of self check micrometer primary screw powder as described in claim 1-6 any one, is characterized in that, described conveyer belt tail end is also provided with disposable box.
8. a machining and testing method that adopts the locking point gum machine of self check micrometer primary screw powder described in claim 1-7 any one, is characterized in that, comprises the following steps:
(1) described vibrating disk is by small screw vibration feeding, and it is inner that described air blowing material choosing apparatus enters described vibrating disk by the small screw of malposition, and described feed wheel holds rear upset by magnetisable material by small screw and is transported on described conveyer belt;
(2) described conveyer belt is carried small screw through described heating copper tube and is heated, after heating, described nozzle is sprayed onto the powder in described powder feeder unit on small screw thread, carry out locking processing, the unnecessary powder of described nozzle ejection is reclaimed by described powder reclaimer;
(3) while through the pin type sensor location in the described checkout gear of small screw process spraying, described pin type inductor has detected small screw process, it sends a signal to described processor, and described processor is controlled described the first optical lens and the second optical lens is taken pictures;
(4) after described processor is processed the photo of taking, obtain the parameter of small screw, contrast judgement non-defective unit or defective products with setup parameter;
(5) after described processor is judged a small screw, described processor calculates the time that this small screw arrives collecting box, and control in described a plurality of remover one and get rid of when this small screw arrives, this small screw is blown in case corresponding with the remover starting in described collecting box.
9. machining and testing method according to claim 8, it is characterized in that, described step (4) is specially: " after described processor processes the photo of taking; obtain thread external diameter, spiral shell head thickness, spiral shell head width and the length of small screw; the parameter of these parameters and setting is contrasted, will meet in the corresponding collecting box of collecting of relevant parameter.”
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410383609.1A CN104096664B (en) | 2014-08-06 | 2014-08-06 | The Autonomous test small screw locking point gum machine of powder and machining and testing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410383609.1A CN104096664B (en) | 2014-08-06 | 2014-08-06 | The Autonomous test small screw locking point gum machine of powder and machining and testing method thereof |
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| CN104096664A true CN104096664A (en) | 2014-10-15 |
| CN104096664B CN104096664B (en) | 2016-08-31 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104307704A (en) * | 2014-10-17 | 2015-01-28 | 优涂扣紧固件（苏州）有限公司 | Powder-blowing type screw sizing device |
| CN104307697A (en) * | 2014-10-17 | 2015-01-28 | 优涂扣紧固件（苏州）有限公司 | Double-wheel type double-head screw dispensing machine |
| CN104307702A (en) * | 2014-10-17 | 2015-01-28 | 优涂扣紧固件（苏州）有限公司 | Screw root dispenser |
| CN105312199A (en) * | 2015-11-19 | 2016-02-10 | 日泰（上海）汽车标准件有限公司 | Screw oiling full-automatic production assembly line and technology thereof |
| CN105665217A (en) * | 2016-01-12 | 2016-06-15 | 广州大学 | Pasting device for fiber bragg grating sensor paster |
| CN107697566A (en) * | 2017-10-13 | 2018-02-16 | 浙江金诺热工科技有限公司 | A kind of polychrome bottle cap automatic spraying production technology |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104307704A (en) * | 2014-10-17 | 2015-01-28 | 优涂扣紧固件（苏州）有限公司 | Powder-blowing type screw sizing device |
| CN104307697A (en) * | 2014-10-17 | 2015-01-28 | 优涂扣紧固件（苏州）有限公司 | Double-wheel type double-head screw dispensing machine |
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| CN107697566A (en) * | 2017-10-13 | 2018-02-16 | 浙江金诺热工科技有限公司 | A kind of polychrome bottle cap automatic spraying production technology |
| CN107697566B (en) * | 2017-10-13 | 2019-06-07 | 徐州剑朔达工贸有限公司 | A kind of polychrome bottle cap automatic spraying production technology |
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| CN104096664B (en) | 2016-08-31 |
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