CN104095504B - Method for manufacturing rubber floor mat - Google Patents
Method for manufacturing rubber floor mat Download PDFInfo
- Publication number
- CN104095504B CN104095504B CN201310136320.5A CN201310136320A CN104095504B CN 104095504 B CN104095504 B CN 104095504B CN 201310136320 A CN201310136320 A CN 201310136320A CN 104095504 B CN104095504 B CN 104095504B
- Authority
- CN
- China
- Prior art keywords
- rubber
- rubber layer
- floor mat
- base cloth
- elastomeric material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920001971 elastomer Polymers 0.000 title claims abstract description 152
- 239000005060 rubber Substances 0.000 title claims abstract description 152
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000004744 fabric Substances 0.000 claims abstract description 42
- 239000013536 elastomeric material Substances 0.000 claims description 53
- 238000003825 pressing Methods 0.000 claims description 17
- 238000003475 lamination Methods 0.000 claims description 16
- 238000011084 recovery Methods 0.000 claims description 10
- 238000004073 vulcanization Methods 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 239000004014 plasticizer Substances 0.000 claims description 4
- 239000012779 reinforcing material Substances 0.000 claims description 4
- 229920003051 synthetic elastomer Polymers 0.000 claims description 4
- 239000005061 synthetic rubber Substances 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims 2
- 238000003490 calendering Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 8
- 239000002245 particle Substances 0.000 abstract 2
- 239000000203 mixture Substances 0.000 description 10
- 229920002209 Crumb rubber Polymers 0.000 description 7
- 238000002156 mixing Methods 0.000 description 4
- 229920000297 Rayon Polymers 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000013538 functional additive Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920002521 macromolecule Polymers 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The embodiment of the invention provides a method for manufacturing a rubber floor mat, which comprises the following steps. First, a base cloth is provided, and the base cloth is provided with a first surface and a second surface opposite to the first surface. Next, a first rubber material is calendered on the first surface to form a first rubber layer, wherein the first rubber material comprises recycled rubber particles. Next, a second rubber material is calendered on the first rubber layer to form a second rubber layer, wherein the second rubber material comprises recycled rubber particles. And then, attaching the grain paper on the second rubber layer. And then, vulcanizing the vulcanized base cloth, the first rubber layer, the second rubber layer and the grain paper. And then, removing the base cloth and the grain paper.
Description
Technical field
The present invention relates to a kind of rubber floor mat, and particularly relate to the manufacture method of rubber floor mat.
Background technology
Rubber floor mat common at present, generally include raw rubber and other functional additive, wherein raw rubber account for more ratio in the material cost of rubber floor mat.Through over cure reaction (Vulcanization) after raw rubber and the mixing of other functional additive, by extrusion forming or extract out and shapingly produce rubber floor mat.
Generally speaking, by extrusion forming or extract the incongruent situation of size that the shaping rubber floor mat produced easily produces rubber floor mat out.In addition, in the process making rubber floor mat, a large amount of raw rubber is often needed.To this, some industry seeks the method reducing raw rubber content in rubber floor mat.
Summary of the invention
The embodiment of the present invention provides a kind of manufacture method of rubber floor mat, in order to reduce the use amount of raw rubber and to reach the function of environmental protection recovery.
The embodiment of the present invention provides a kind of manufacture method of macromolecule cloth, and the manufacture method of described macromolecule cloth comprises provides Ji Bu, and Ji Bu has a first surface and a second surface relative with first surface.Roll the first elastomeric material in first surface, form the first rubber layer according to this, wherein the first elastomeric material comprises recovery rubber grain.Then, roll the second elastomeric material on the first rubber layer, form the second rubber layer according to this, wherein the second elastomeric material comprises recovery rubber grain.Thereafter, lines paper is fitted on the second rubber layer.Again, sulfuration base cloth, the first rubber layer, the second rubber layer and lines paper.Then, base cloth and lines paper is removed.
In sum, first elastomeric material and second elastomeric material of the embodiment of the present invention all comprise recovery rubber grain, therefore, the rubber content of the first rubber layer and the second rubber layer is able to supply by reclaiming rubber grain, thus reduces the raw rubber use amount in rubber floor mat.Accordingly, the rubber floor mat of the embodiment of the present invention reached reduce costs and environmental protection reclaim function.
In order to technology, method and effect that the present invention takes for reaching set object further can be understood, refer to following detailed description for the present invention, graphic, believe object of the present invention, feature and feature, when being goed deep into thus and concrete understanding, but institute's accompanying drawings and annex only provide with reference to and use is described, be not used for the present invention's in addition limitr.
Accompanying drawing explanation
Fig. 1 is the structural representation of the rubber floor mat of the embodiment of the present invention.
Fig. 2 is the schematic flow sheet of the manufacture method of the rubber floor mat of the embodiment of the present invention.
Fig. 3 is half-finished structural representation that the manufacture method of the rubber floor mat of the embodiment of the present invention is formed in process.
[symbol description]
100 rubber floor mats
110 first rubber layers
120 second rubber layers
130 base cloth
140 lines paper
D1 lower surface
L1, L2 lamination
S101 ~ S106 steps flow chart
S1 first surface
S2 second surface
U1 upper surface
Detailed description of the invention
Fig. 1 is the structural representation of the rubber floor mat of the embodiment of the present invention.Refer to Fig. 1, rubber floor mat 100 comprises the first rubber layer 110 and the second rubber layer 120.Second rubber layer 120 is positioned on the first rubber layer 110, and fits with the first rubber layer 110.
Fig. 2 is the schematic flow sheet of the manufacture method of the rubber floor mat of the embodiment of the present invention.Fig. 3 is half-finished structural representation that the manufacture method of the rubber floor mat of the embodiment of the present invention is formed in process.
As shown in Figure 3, the manufacture method of the rubber floor mat of the embodiment of the present invention mainly forms the first rubber layer 110 in the first surface S1 of base cloth 130, then on the first rubber layer 110, the second rubber layer 120 is formed, then to fit on the second rubber layer 120 lines paper 140, then after co-vulcanized, remove base cloth 130 and lines paper 140 again.Accordingly, rubber floor mat 100 is formed haply.What deserves to be explained is, the texture that base cloth 130 and lines paper 140 have is in order to provide the surface pattern of rubber floor mat 100.So, the base cloth 130 and lines paper 140 with different texture are provided, the rubber floor mat 100 with different lines can be formed.Then, please coordinate with reference to Fig. 2 and Fig. 3.
Refer to Fig. 2, first, in step S101, base cloth 130 has first surface S1 and the second surface S2 relative with first surface S1.First elastomeric material is not yet through the raw rubber of vulcanization reaction.In general, before vulcanization reaction, raw rubber has sizable elasticity and lacks plasticity, and therefore, the first elastomeric material is not easy to be extended by machining to produce plastic deformation.Accordingly, use base cloth 130 as the carrier of the first elastomeric material, thus the first elastomeric material comparatively easily enter subsequent processing operations.What deserves to be explained is, base cloth 130 is a kind of fabric, and the material of base cloth 130 can be cotton, polyester fiber, nylon or other different blended knitted cloth forming fibers, user can select the fabric of variety classes or different red Buddhist nun's number as base cloth 130, but, the present invention is not limited the material of base cloth 130.
Secondly, in step S102, roll the first elastomeric material on the first surface S1 of base cloth 130, on base cloth 130, form the first rubber layer 110 according to this.Specifically, after first with internal mixer (Mixer) composition of the first elastomeric material being mixed, carry out a preheating program, be beneficial to follow-up calender lamination program.Then, by calender (Calender) by the first elastomeric material and base cloth 130 calender lamination, thus the first elastomeric material can fit on the first surface S1 of base cloth 130 equably, forms the first rubber layer 110 according to this.The thickness of the first rubber layer 110 depends on the pressure of calendering, and the pressure of calendering is larger, then the thickness of the first rubber layer 110 is thinner.
What deserves to be explained is, the first elastomeric material comprises raw rubber and multiple compounding ingredient, and these compounding ingredients can increase the serviceability of rubber floor mat 100.In order to enable the various composition Homogeneous phase mixing of the first elastomeric material, carry out mixing by internal mixer (Mixer) to the first elastomeric material.
The component ratio of the first elastomeric material lists in below table one in detail.
The component list of table one first elastomeric material of the present invention:
| Composition | Percentage (PHR) |
| Synthetic rubber (NBR) | 100 |
| Reinforcing material/flame retardant | 10～50/10～20 |
| Anti-dose always | 0.1～2 |
| Plasticizer/conductive carbon black | 5～20/10～50 |
| Vulcanizing agent | 2～5 |
| Reclaim rubber grain | 10～30 |
It should be noted that in the process making rubber floor mat 100, nearly all can add some functional additives according to user to the demand of rubber floor mat 100.In this embodiment, the first elastomeric material comprises the recovery rubber grain of 10 to 30 weight portions (PHR), and to reclaim rubber grain be the rubber grain be made by the elastomeric material discarded.Reclaim rubber grain to be mixed with other compositions of the first elastomeric material by internal mixer, increase the rubber content of the first elastomeric material according to this.In addition, the first elastomeric material comprises conductive carbon black, and accordingly, the first rubber layer 110 can conduct charges.
Secondly, in step S103, roll the second elastomeric material on the first rubber layer 110, form the second rubber layer 120 according to this on the first rubber layer 110.Specifically, similarly, after first being mixed by the composition of the second elastomeric material by internal mixer, a preheating program is carried out.Then, the second elastomeric material is able to calender lamination on the first rubber layer 110 by calender, form the second rubber layer 120 according to this.
The component ratio of the second elastomeric material lists in below table two in detail.
The component list of table two second elastomeric material of the present invention:
| Composition | Percentage (PHR) |
| Synthetic rubber (NBR) | 100 |
| Reinforcing material/flame retardant | 10～50/10～20 |
| Anti-dose always | 0.1～2 |
| Plasticizer/liquid antistatic | 5～20/5～15 |
| Vulcanizing agent | 2～5 |
| Reclaim rubber grain | 4～10 |
In this embodiment, the second elastomeric material comprises the recovery rubber grain of 4 to 10 weight portions (PHR).Similarly, reclaiming rubber grain is the rubber grain be made by the elastomeric material discarded.Reclaim rubber grain to be mixed with other compositions of the second elastomeric material by internal mixer, increase the rubber content of the second elastomeric material according to this.In addition, also can after other compositions mixing of the second elastomeric material, to reclaim above rubber grain spread other composition second elastomeric materials after having mixed, after follow-up calendering procedure, reclaim rubber grain accordingly can as the surface detail of the second rubber layer 120 again.
In addition, the second elastomeric material comprises liquid antistatic, has the function of electrostatic loss.Accordingly, the second rubber layer 120 is able to electrostatic charge be passed to the first rubber layer 110 and electrostatic charge can be directed at ground.
After step S103, base cloth 130, first elastomeric material layer 110 and the second elastomeric material layer 120 jointly carry out rolling with coiling machine and form lamination L1.It should be noted that, before coiling machine carries out rolling, thin mica powder or talcum powder can be spilt in the surface of the second elastomeric material layer 120, thus when rolling, can reduce between base cloth 130, the first elastomeric material layer 110 of lamination L1 and the second elastomeric material layer 120 and the improper situation sticked occurs.
Subsequently, in step S104, laminating lines paper 140 is on the second rubber layer 120.Specifically, by pressing vulcanizer, lines paper is fitted on the second rubber layer 120, then, pressing vulcanizer by common to base cloth 130, first rubber layer 110, second rubber layer 120 and lines paper 140 pressing to form lamination L2.The pressure of the performed calendering of pressing vulcanizer is between 50 to 80 thousand grams/cm of (kg/cm
2) between, and pressing vulcanizer can eliminate the bubble between base cloth 130, first elastomeric material layer 110, second elastomeric material layer 120 and lines paper 140, thus lamination L2 can be even and smooth.In addition, the thickness of lamination L2 depend on pressing vulcanizer bestow the pressure of calendering, the pressure of calendering is larger, then the thickness of lamination L2 is thinner.
What deserves to be explained is, lines paper 140 is in order to provide rubber floor mat 100 1 lines, and the lines of rubber floor mat 100 is printed on the surface of the second rubber layer 120.So, user can select the lines paper 140 of different lines to be printed on rubber floor mat 100 according to different designs
Then, in step S105, co-vulcanized base cloth 130, first rubber layer 110, second rubber layer 120 and lines paper 140.Specifically, pressing vulcanizer conveying lamination L2, produces speed between 0.1 m/min to 0.8 m/min.What deserves to be explained is, pressing vulcanizer can export lamination L2 in continous way ground, but not sheet is produced, and so, is easy to the width and the length that adjust required lamination L2.Compared to traditional ground cushion, rubber floor mat 100 need with the assembled laying of multi-disc, and can not be layed on floor by full wafer, thus increases laying convenience.Then, by pressing vulcanizer, lamination L2 is carried out vulcanization reaction, and curing temperature is between 100° centigrade (° C) to 170 degree Celsius (° C).
Then, in step S106, remove base cloth 130 and lines paper 140.Specifically, after lamination L2 carries out vulcanization reaction, the wheel shaft of pressing vulcanizer will be taken turns, and also, the wheel shaft of pressing vulcanizer will counter-rotating.So, base cloth 130 and lines paper 140 are able to by pressing vulcanizer and remove.Accordingly, rubber floor mat 100 is formed haply.
Specifically, the upper surface U1 of rubber floor mat 100 has the lines that lines paper 140 provides, and the lower surface D1 of rubber floor mat 100 then has the lines that base cloth 130 provides.What deserves to be explained is, when user is in being coated with viscose in lower surface D1, and viscose attaches in the lines that lower surface D1 has, thus rubber floor mat 100 is able to be layed in ground by viscose.Upper surface U1 there is lines user can be provided the frictional force of walking on rubber floor mat 100.
In sum, first elastomeric material and second elastomeric material of the embodiment of the present invention all comprise recovery rubber grain, reclaiming rubber grain is the rubber grain be made by the elastomeric material discarded, and reclaims rubber grain and mixed by internal mixer other compositions with the first elastomeric material and the second elastomeric material.Therefore, the rubber content of the first rubber layer and the second rubber layer is able to reclaim rubber grain and supplies, thus reduces the raw rubber use amount in rubber floor mat.Accordingly, the rubber floor mat of the embodiment of the present invention is reached the function reducing rubber floor mat cost and environmental protection recovery.
The foregoing is only embodiments of the invention, it is also not used to limit scope of patent protection of the present invention.Any ripe those of ordinary skill in the art, not departing from spirit of the present invention and scope, the equivalence of the change done and retouching is replaced, and is still in scope of patent protection of the present invention.
Claims (9)
1. a manufacture method for rubber floor mat, is characterized in that, the manufacture method of described rubber floor mat comprises:
There is provided Ji Bu, described base cloth has first surface and the second surface relative with described first surface;
Rolled by first elastomeric material on described first surface, form the first rubber layer according to this, wherein, the constituent of described first elastomeric material comprises:
(A) synthetic rubber of 100 weight portions;
(B) reinforcing material of 10 to 50 weight portions;
(C) always anti-dose of 0.1 to 2 weight portion;
(D) plasticizer of 5 to 20 weight portions;
(E) vulcanizing agent of 2 to 5 weight portions; And
(F) the recovery rubber grain of 10 to 30 weight portions;
Rolled on described first rubber layer by second elastomeric material, form the second rubber layer according to this, wherein, the constituent of described second elastomeric material comprises:
(A) synthetic rubber of 100 weight portions;
(B) reinforcing material of 10 to 50 weight portions;
(C) always anti-dose of 0.1 to 2 weight portion;
(D) plasticizer of 5 to 20 weight portions;
(E) vulcanizing agent of 2 to 5 weight portions; And
(F) the recovery rubber grain of 4 to 10 weight portions;
Lines paper is fitted on described second rubber layer;
Jointly vulcanizing treatment is carried out to described base cloth, described first rubber layer, described second rubber layer and described lines paper; And
Remove described base cloth and described lines paper.
2. the manufacture method of rubber floor mat according to claim 1, is characterized in that, described lines paper is fitted on described second rubber layer by pressing vulcanizer.
3. the manufacture method of rubber floor mat according to claim 1, is characterized in that, described lines paper and described Ji Bu are removed by pressing vulcanizer.
4. the manufacture method of rubber floor mat according to claim 1, is characterized in that, after described first elastomeric material is mixed by internal mixer again calender lamination on the described first surface of described base cloth.
5. the manufacture method of rubber floor mat according to claim 1, is characterized in that, after described second elastomeric material is mixed by internal mixer again calender lamination on described first rubber layer.
6. the manufacture method of rubber floor mat according to claim 1, is characterized in that, jointly carries out vulcanization reaction by pressing vulcanizer to described base cloth, described first rubber layer, described second rubber layer and described lines paper.
7. the manufacture method of rubber floor mat according to claim 6, is characterized in that, the common curing temperature of described base cloth, described first rubber layer, described second rubber layer and described lines paper is between 100 degrees Celsius to 170 degrees Celsius.
8. the manufacture method of rubber floor mat according to claim 6, it is characterized in that, described pressing vulcanizer to the common calender pressure of described base cloth, described first rubber layer, described second rubber layer and described lines paper between 50,000 grams/cm to 80,000 grams/cm.
9. the manufacture method of rubber floor mat according to claim 6, it is characterized in that, jointly export described base cloth, described first rubber layer, described second rubber layer and described lines paper by described pressing vulcanizer, and the common product speed exported is between 0.1 m/min to 0.8 m/min.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102112091A TWI523627B (en) | 2013-04-03 | 2013-04-03 | A manufacturing method of rubber floor mat |
| TW102112091 | 2013-04-03 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104095504A CN104095504A (en) | 2014-10-15 |
| CN104095504B true CN104095504B (en) | 2016-02-24 |
Family
ID=51664329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310136320.5A Expired - Fee Related CN104095504B (en) | 2013-04-03 | 2013-04-18 | Method for manufacturing rubber floor mat |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN104095504B (en) |
| TW (1) | TWI523627B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104398120A (en) * | 2014-11-19 | 2015-03-11 | 苏州迈瑞迪工程材料有限公司 | Aluminum alloy dustproof ground mat |
| CN104398119A (en) * | 2014-11-19 | 2015-03-11 | 苏州迈瑞迪工程材料有限公司 | Aluminum alloy dust removing carpet |
| US20170037567A1 (en) * | 2015-08-05 | 2017-02-09 | Milliken & Company | Washable Multi-Component Magnetic Floor Mat |
| US20170282497A1 (en) * | 2016-03-29 | 2017-10-05 | Milliken & Company | Surface and Edge Attachment for Installation of Multi-Component Floor Mat |
| CN109333886A (en) * | 2018-10-17 | 2019-02-15 | 捷成地毯(青岛)有限公司 | A kind of production method of rubber carpet |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1689790A (en) * | 2004-04-27 | 2005-11-02 | 王水木 | Thermoplastic membrane surface treatment method |
| CN2817658Y (en) * | 2005-04-29 | 2006-09-20 | 汪玉华 | Carpet with furring layer |
| CN1857896A (en) * | 2005-05-08 | 2006-11-08 | 厚生股份有限公司 | Method for continuous rubber graining |
| CN100509936C (en) * | 2006-05-15 | 2009-07-08 | 仙居县一远静电科技有限公司 | Electrostatic-resisting rubber board and production thereof |
| CN1858341A (en) * | 2006-06-01 | 2006-11-08 | 上海光仁塑胶制品有限公司 | High strength anti-stamen suction water-proof net clamping cloth and its preparing method |
| CN101613500A (en) * | 2009-04-24 | 2009-12-30 | 上海惠利橡塑制品有限公司 | A kind of method of utilizing waste old to make ground cushion |
| CN102464833A (en) * | 2010-11-08 | 2012-05-23 | 天津市耀新科技发展有限公司 | Waterproof flame-retarding composite coiled material and preparation method thereof |
-
2013
- 2013-04-03 TW TW102112091A patent/TWI523627B/en not_active IP Right Cessation
- 2013-04-18 CN CN201310136320.5A patent/CN104095504B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN104095504A (en) | 2014-10-15 |
| TWI523627B (en) | 2016-03-01 |
| TW201438637A (en) | 2014-10-16 |
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Granted publication date: 20160224 Termination date: 20200418 |