CN104095504A - Method for manufacturing rubber floor mat - Google Patents

Method for manufacturing rubber floor mat Download PDF

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Publication number
CN104095504A
CN104095504A CN201310136320.5A CN201310136320A CN104095504A CN 104095504 A CN104095504 A CN 104095504A CN 201310136320 A CN201310136320 A CN 201310136320A CN 104095504 A CN104095504 A CN 104095504A
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CN
China
Prior art keywords
rubber
rubber layer
floor mat
elastomeric material
base cloth
Prior art date
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Granted
Application number
CN201310136320.5A
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Chinese (zh)
Other versions
CN104095504B (en
Inventor
徐国伦
徐正己
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FORMOSAN RUBBER GROUP INCORPORATE
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FORMOSAN RUBBER GROUP INCORPORATE
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Publication of CN104095504A publication Critical patent/CN104095504A/en
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Publication of CN104095504B publication Critical patent/CN104095504B/en
Expired - Fee Related legal-status Critical Current
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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

The embodiment of the invention provides a method for manufacturing a rubber floor mat, which comprises the following steps. First, a base cloth is provided, and the base cloth is provided with a first surface and a second surface opposite to the first surface. Next, a first rubber material is calendered on the first surface to form a first rubber layer, wherein the first rubber material comprises recycled rubber particles. Next, a second rubber material is calendered on the first rubber layer to form a second rubber layer, wherein the second rubber material comprises recycled rubber particles. And then, attaching the grain paper on the second rubber layer. And then, vulcanizing the vulcanized base cloth, the first rubber layer, the second rubber layer and the grain paper. And then, removing the base cloth and the grain paper.

Description

The manufacture method of rubber floor mat
Technical field
The present invention relates to a kind of rubber floor mat, and particularly relate to the manufacture method of rubber floor mat.
Background technology
Common rubber floor mat, generally includes raw rubber and other functional additive at present, and wherein raw rubber has accounted for more ratio in the material cost of rubber floor mat.After mixing, raw rubber and other functional additive through over cure reaction (Vulcanization), produce rubber floor mat by extrusion forming or extraction moulding.
Generally speaking the rubber floor mat of, producing by extrusion forming or extraction moulding easily produces the incongruent situation of size of rubber floor mat.In addition,, making in the process of rubber floor mat, often need a large amount of raw rubber.To this, some industry seeks to reduce the method for raw rubber content in rubber floor mat.
Summary of the invention
The embodiment of the present invention provides a kind of manufacture method of rubber floor mat, in order to reduce the use amount of raw rubber and to reach the function that environmental protection is reclaimed.
The embodiment of the present invention provides a kind of manufacture method of macromolecule cloth, and the manufacture method of described macromolecule cloth comprises provides base cloth, base cloth to have a first surface and a second surface relative with first surface.Roll the first elastomeric material in first surface, form according to this first rubber layer, wherein the first elastomeric material comprises recovery rubber grain.Then, calendering the second elastomeric material, on the first rubber layer, forms the second rubber layer according to this, and wherein the second elastomeric material comprises recovery rubber grain.Thereafter, laminating lines paper is on the second rubber layer.Again, sulfuration base cloth, the first rubber layer, the second rubber layer and lines paper.Then, remove base cloth and lines paper.
In sum, the first elastomeric material and second elastomeric material of the embodiment of the present invention all comprise recovery rubber grain, therefore, the rubber content of the first rubber layer and the second rubber layer is able to supply by reclaiming rubber grain, thereby reduces the raw rubber use amount in rubber floor mat.Accordingly, the rubber floor mat of the embodiment of the present invention reached reduce costs and environmental protection reclaim function.
Technology, method and effect of taking for reaching set object in order further to understand the present invention, refer to following relevant detailed description of the present invention, graphic, believe object of the present invention, feature and feature, when being goed deep into thus and concrete understanding, but appended graphic and annex only provide with reference to and explanation use, be not used in addition limitr of the present invention.
Brief description of the drawings
Fig. 1 is the structural representation of the rubber floor mat of the embodiment of the present invention.
Fig. 2 is the schematic flow sheet of the manufacture method of the rubber floor mat of the embodiment of the present invention.
Fig. 3 is half-finished structural representation that the manufacture method of the rubber floor mat of the embodiment of the present invention forms in process.
[symbol description]
100 rubber floor mats
110 first rubber layers
120 second rubber layers
130 base cloths
140 lines paper
D1 lower surface
L1, L2 lamination
S101~S106 steps flow chart
S1 first surface
S2 second surface
U1 upper surface
Detailed description of the invention
Fig. 1 is the structural representation of the rubber floor mat of the embodiment of the present invention.Refer to Fig. 1, rubber floor mat 100 comprises the first rubber layer 110 and the second rubber layer 120.The second rubber layer 120 is positioned on the first rubber layer 110, and fits with the first rubber layer 110.
Fig. 2 is the schematic flow sheet of the manufacture method of the rubber floor mat of the embodiment of the present invention.Fig. 3 is half-finished structural representation that the manufacture method of the rubber floor mat of the embodiment of the present invention forms in process.
As shown in Figure 3, the manufacture method of the rubber floor mat of the embodiment of the present invention is mainly to form the first rubber layer 110 in the first surface S1 of base cloth 130, then on the first rubber layer 110, form the second rubber layer 120, the lines paper 140 of then fitting on the second rubber layer 120 is then removed base cloth 130 and lines paper 140 after common sulfuration again.Accordingly, rubber floor mat 100 forms haply.What deserves to be explained is, the texture that base cloth 130 and lines paper 140 have is in order to provide the surface pattern of rubber floor mat 100.So, base cloth 130 and the lines paper 140 with different texture are provided, can form the rubber floor mat 100 with different lines.Then, please coordinate with reference to Fig. 2 and Fig. 3.
Refer to Fig. 2, first, in step S101, base cloth 130 has first surface S1 and the second surface S2 relative with first surface S1.The first elastomeric material is the raw rubber that not yet passes through vulcanization reaction.In general, before vulcanization reaction, raw rubber is have sizable elasticity and lack plasticity, and therefore, the first elastomeric material is not easy to extend to produce plastic deformation by machining.Accordingly, use the carrier of base cloth 130 as the first elastomeric material, thereby the first elastomeric material comparatively easily enters following process operation.What deserves to be explained is, base cloth 130 is a kind of fabric, and the material of base cloth 130 can be the blended knitted cloth of cotton, polyester fiber, nylon or other different composition fibers, user can select the fabric of variety classes or different red Buddhist nun's numbers as base cloth 130, but, the present invention is not limited the material of base cloth 130.
Secondly,, in step S102, calendering the first elastomeric material is upper in the first surface S1 of base cloth 130, forms according to this first rubber layer 110 on base cloth 130.Specifically, after first the composition of the first elastomeric material being mixed with internal mixer (Mixer), carry out a preheating program, be beneficial to follow-up calendering laminating program.Then, by calender (Calender), the first elastomeric material and base cloth 130 are rolled to laminating, upper thereby the first elastomeric material can fit in the first surface S1 of base cloth 130 equably, form according to this first rubber layer 110.The thickness of the first rubber layer 110 depends on the pressure of calendering, and the pressure of calendering is larger, and the thickness of the first rubber layer 110 is thinner.
What deserves to be explained is, the first elastomeric material comprises raw rubber and multiple compounding ingredient, and these compounding ingredients can increase the serviceability of rubber floor mat 100.For the various compositions that make the first elastomeric material can evenly mix, carry out mixing by internal mixer (Mixer) to the first elastomeric material.
The component ratio of the first elastomeric material is listed in below table one in detail.
The component list of table one the first elastomeric material of the present invention:
Composition Percentage (PHR)
Synthetic rubber (NBR) 100
Reinforcing material/flame retardant 10~50/10~20
Old anti-dose 0.1~2
Plasticizer/conductive carbon black 5~20/10~50
Vulcanizing agent 2~5
Reclaim rubber grain 10~30
It should be noted that making in the process of rubber floor mat 100, nearly all can be according to user the demand to rubber floor mat 100 and add some functional additives.In this embodiment, the first elastomeric material comprises the recovery rubber grain of 10 to 30 weight portions (PHR), is the rubber grain being made by the elastomeric material of discarding and reclaim rubber grain.Reclaim rubber grain and mix with other compositions of the first elastomeric material by internal mixer, increase according to this rubber content of the first elastomeric material.In addition, the first elastomeric material comprises conductive carbon black, and accordingly, the first rubber layer 110 can conduct charges.
Secondly,, in step S103, calendering the second elastomeric material, on the first rubber layer 110, forms the second rubber layer 120 on the first rubber layer 110 according to this.Specifically, similarly, after first the composition of the second elastomeric material being mixed by internal mixer, carry out a preheating program.Then, the second elastomeric material is rolled and is fitted on the first rubber layer 110 by calender, forms according to this second rubber layer 120.
The component ratio of the second elastomeric material is listed in below table two in detail.
The component list of table two the second elastomeric material of the present invention:
Composition Percentage (PHR)
Synthetic rubber (NBR) 100
Reinforcing material/flame retardant 10~50/10~20
Old anti-dose 0.1~2
Plasticizer/liquid antistatic 5~20/5~15
Vulcanizing agent 2~5
Reclaim rubber grain 4~10
In this embodiment, the second elastomeric material comprises the recovery rubber grain of 4 to 10 weight portions (PHR).Similarly, reclaiming rubber grain is the rubber grain being made by the elastomeric material of discarding.Reclaim rubber grain and mix with other compositions of the second elastomeric material by internal mixer, increase according to this rubber content of the second elastomeric material.In addition, also can be after other compositions of the second elastomeric material mix, again by reclaim rubber grain spread other composition the second elastomeric materials after having mixed above, after follow-up calendering procedure, reclaim rubber grain accordingly and can be used as the surface detail of the second rubber layer 120.
In addition, the second elastomeric material comprises liquid antistatic, has the function of static loss.Accordingly, the second rubber layer 120 is able to electrostatic charge to be passed to the first rubber layer 110 and electrostatic charge can be directed to ground.
After step S103, base cloth 130, the first elastomeric material layer 110 and the second elastomeric material layer 120 jointly carry out rolling and form lamination L1 with coiling machine.It should be noted that, before coiling machine carries out rolling, can spill thin mica powder or talcum powder in the surface of the second elastomeric material layer 120, thereby in the time of rolling, can reduce between base cloth 130, the first elastomeric material layer 110 and the second elastomeric material layer 120 of lamination L1 the improper situation sticking occurs.
Subsequently, in step S104, laminating lines paper 140 is on the second rubber layer 120.Specifically, by pressing vulcanizer, lines paper is fitted on the second rubber layer 120, then, pressing vulcanizer by base cloth 130, the first rubber layer 110, the second rubber layer 120 and the common pressing of lines paper 140 with formation lamination L2.The pressure of the performed calendering of pressing vulcanizer is between 50 to 80,000 grams/cm of (kg/cm 2) between, and pressing vulcanizer can eliminate the bubble between base cloth 130, the first elastomeric material layer 110, the second elastomeric material layer 120 and lines paper 140, thus lamination L2 can be even and smooth.In addition, the thickness of lamination L2 depends on the pressure of pressing calendering that vulcanizer is bestowed, and the pressure of calendering is larger, and the thickness of lamination L2 is thinner.
What deserves to be explained is, lines paper 140 is in order to provide rubber floor mat 100 1 lines, and the lines of rubber floor mat 100 is to be printed on the surface of the second rubber layer 120.So, user can select according to different designs the lines paper 140 of different lines to be printed on rubber floor mat 100
Then, in step S105, jointly vulcanize base cloth 130, the first rubber layer 110, the second rubber layer 120 and lines paper 140.Specifically, pressing vulcanizer is carried lamination L2, produces speed between 0.1 m/min to 0.8 m/min.What deserves to be explained is, pressing vulcanizer can be exported lamination L2 in continous way ground, but not sheet production so, is easy to adjust width and the length of required lamination L2.Compared to traditional ground cushion, rubber floor mat 100 need be with the assembled laying of multi-disc, and can be layed on floor by full wafer, lays convenience thereby increase.Then, by pressing vulcanizer, lamination L2 is carried out to vulcanization reaction, and curing temperature is between 100° centigrade (° C) 170 degree (° C) extremely Celsius.
Then,, in step S106, remove base cloth 130 and lines paper 140.Specifically, after lamination L2 carries out vulcanization reaction, the wheel shaft of pressing vulcanizer will be taken turns, and also, the wheel shaft of pressing vulcanizer will counter-rotating.So, base cloth 130 and lines paper 140 are able to remove by pressing vulcanizer.Accordingly, rubber floor mat 100 forms haply.
Particularly, the upper surface U1 of rubber floor mat 100 has the lines that lines paper 140 provides, and the lower surface D1 of rubber floor mat 100 has the lines that base cloth 130 provides.What deserves to be explained is, when user is in can be in lower surface D1 coating viscose, and viscose attaches in the lines that lower surface D1 has, thereby rubber floor mat 100 is able to be layed in ground by viscose.The frictional force that upper surface lines that U1 has can provide user to walk on rubber floor mat 100.
In sum, the first elastomeric material and second elastomeric material of the embodiment of the present invention all comprise recovery rubber grain, reclaiming rubber grain is the rubber grain being made by the elastomeric material of discarding, and mixes by internal mixer and reclaim rubber grain with other compositions of the first elastomeric material and the second elastomeric material.Therefore, the rubber content of the first rubber layer and the second rubber layer is able to reclaim rubber grain and supplies, thereby reduces the raw rubber use amount in rubber floor mat.Accordingly, the rubber floor mat of the embodiment of the present invention is reached the function that reduces rubber floor mat cost and environmental protection recovery.
The foregoing is only embodiments of the invention, it is not in order to limit scope of patent protection of the present invention.Any ripe those of ordinary skill in the art, not departing from spirit of the present invention and scope, the change of doing and the equivalence of retouching are replaced, and are still in scope of patent protection of the present invention.

Claims (9)

1. a manufacture method for rubber floor mat, is characterized in that, the manufacture method of described rubber floor mat comprises:
Base cloth is provided, and described base cloth has first surface and the second surface relative with described first surface;
The first elastomeric material is rolled on described first surface, form according to this first rubber layer, described the first elastomeric material comprises recovery rubber grain;
The second elastomeric material is rolled on described the first rubber layer, form according to this second rubber layer, described the second elastomeric material comprises recovery rubber grain;
Lines paper is fitted on described the second rubber layer;
Described base cloth, described the first rubber layer, described the second rubber layer and described lines paper are carried out to vulcanizing treatment jointly; And
Remove described base cloth and described lines paper.
2. the manufacture method of rubber floor mat according to claim 1, is characterized in that, described lines paper fits on described the second rubber layer by pressing vulcanizer.
3. the manufacture method of rubber floor mat according to claim 1, is characterized in that, described lines paper and described base cloth are removed by pressing vulcanizer.
4. the manufacture method of rubber floor mat according to claim 1, it is characterized in that, described the first elastomeric material comprises 10 to 30phr recovery rubber grain, and described the first elastomeric material mix by internal mixer after again calendering fit on the described first surface of described base cloth.
5. the manufacture method of rubber floor mat according to claim 1, is characterized in that, described the second elastomeric material comprises 4 to 10phr recovery rubber grain, and described the second elastomeric material mix by internal mixer after again calendering fit on described the first rubber layer.
6. the manufacture method of rubber floor mat according to claim 1, is characterized in that, by pressing vulcanizer, described base cloth, described the first rubber layer, described the second rubber layer and described lines paper is carried out to vulcanization reaction jointly.
7. the manufacture method of rubber floor mat according to claim 6, is characterized in that, the common curing temperature of described base cloth, described the first rubber layer, described the second rubber layer and described lines paper is between 100 degrees Celsius to 170 degrees Celsius.
8. the manufacture method of rubber floor mat according to claim 6, it is characterized in that, described pressing vulcanizer to the common calendering pressure of described base cloth, described the first rubber layer, described the second rubber layer and described lines paper between 50,000 grams/cm to 80,000 grams/cm.
9. the manufacture method of rubber floor mat according to claim 6, it is characterized in that, by the described base cloth of the common output of described pressing vulcanizer, described the first rubber layer, described the second rubber layer and described lines paper, and the product speed of common output is between 0.1 m/min to 0.8 m/min.
CN201310136320.5A 2013-04-03 2013-04-18 Method for manufacturing rubber floor mat Expired - Fee Related CN104095504B (en)

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TW102112091 2013-04-03
TW102112091A TWI523627B (en) 2013-04-03 2013-04-03 A manufacturing method of rubber floor mat

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CN104095504B CN104095504B (en) 2016-02-24

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180363239A1 (en) * 2015-08-05 2018-12-20 Milliken & Company Washable Multi-Component Magnetic Floor Mat
CN109333886A (en) * 2018-10-17 2019-02-15 捷成地毯(青岛)有限公司 A kind of production method of rubber carpet
US20200398528A1 (en) * 2016-03-29 2020-12-24 Milliken & Company Surface and Edge Attachment for Installation of Multi-Component Floor Mat
US20220105705A1 (en) * 2017-04-07 2022-04-07 Milliken & Company Washable Floor Mat With Reinforcement Layer

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104398119A (en) * 2014-11-19 2015-03-11 苏州迈瑞迪工程材料有限公司 Aluminum alloy dust removing carpet
CN104398120A (en) * 2014-11-19 2015-03-11 苏州迈瑞迪工程材料有限公司 Aluminum alloy dustproof ground mat
TWI837673B (en) * 2022-05-23 2024-04-01 簡單綠能股份有限公司 Method for manufacturing continuous rubber laminate

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CN101613500A (en) * 2009-04-24 2009-12-30 上海惠利橡塑制品有限公司 A kind of method of utilizing waste old to make ground cushion
CN102464833A (en) * 2010-11-08 2012-05-23 天津市耀新科技发展有限公司 Waterproof flame-retardant composite coiled material and preparation method thereof

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CN1689790A (en) * 2004-04-27 2005-11-02 王水木 Thermoplastic membrane surface treatment method
CN2817658Y (en) * 2005-04-29 2006-09-20 汪玉华 Carpet with furring layer
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CN101074301A (en) * 2006-05-15 2007-11-21 仙居县一远静电科技有限公司 Electrostatic-resisting rubber board and its production
CN1858341A (en) * 2006-06-01 2006-11-08 上海光仁塑胶制品有限公司 High strength anti-stamen suction water-proof net clamping cloth and its preparing method
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180363239A1 (en) * 2015-08-05 2018-12-20 Milliken & Company Washable Multi-Component Magnetic Floor Mat
US20200398528A1 (en) * 2016-03-29 2020-12-24 Milliken & Company Surface and Edge Attachment for Installation of Multi-Component Floor Mat
US20220105705A1 (en) * 2017-04-07 2022-04-07 Milliken & Company Washable Floor Mat With Reinforcement Layer
CN109333886A (en) * 2018-10-17 2019-02-15 捷成地毯(青岛)有限公司 A kind of production method of rubber carpet

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TW201438637A (en) 2014-10-16
TWI523627B (en) 2016-03-01
CN104095504B (en) 2016-02-24

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