1281526 九、發明說明： 【發明所屬之技術領域】 本發明係關於一種墊體及其製作方法，尤指一種具 備複合功能之生物可分解多色墊體及其製作方法。 【先前技術】1281526 IX. Description of the Invention: [Technical Field] The present invention relates to a cushion body and a method for fabricating the same, and more particularly to a biodegradable multicolor cushion body having a composite function and a method of fabricating the same. [Prior Art]
以當前之墊體製作技術而言，習知技術乃以單色塾 體製作，其主要原料構成乃普遍採用可塑劑製作墊體已 相當成熟，如中華民國專利証第119039號之「特具環 保功能之止滑墊製造方法及依該製法所完成之止滑墊 構造」所揭露一基材於被覆材中浸潰後，再送入發泡爐 中加熱予以發泡，即產出具有真空吸力效果之止滑墊構 造；然，習知之技術除停留於單色墊體外，其主要原料 可塑劑其中必含有鄰笨二曱酸類等材料，含有此類有毒 物之可塑劑之種類就幾乎含括了市面上可塑劑需求量 90%以上，主要原因在於鄰苯二甲酸類物質可令塑膠製 品於加工過程中柔軟易彎曲成形，故雖然此物質已被國 際間統一認可為有害物質，考慮其低廉價格，仍為全球 塑膠產業大量運用；其中，此等90%以上之可塑劑種 類（含鄰笨二甲酸類）包含有：BBP (鄰苯二曱酸苯， benzyl phthalate)、DBP (鄰苯二甲酸二丁酯）、DEHP (鄰苯二甲酸二（2-乙基乙基）酯， Di(2-ethylhexyl)phthalate)、DINP (鄰苯二曱酸二異 壬酯，Diisononl phthalate)、DOP (鄰苯二曱酸二辛 醋，Di—Octyl Phthalate)、DN0P (鄰苯二曱酸二辛醋， DI-N-OCTYL PHTHALATE)、D0A (鄰苯二甲酸二（2-乙基） 已酸酯）、NBS(硬脂酸丁酯）、T0TM(偏笨三酸三辛§旨）； 此外，生產技術乃停留於單色外觀之階段，要發展兩色 以上之墊體外觀仍有待突破，其製作困難在於聚氯乙烯 材料在製作過程需要經高溫發泡成形，且成形後之墊體 需同時具備優異之彈性、平均之厚度以及優美之外觀。 然而，如再將技術層次提昇至多色製作，則所面臨 之瓶頸即為： (一） 環保環保軟質原料本身之原料調配：多色 彼此間之物性操作需能平衡。 (二） 彼覆方式：以往單一.色彩之聚氯乙烯原料 彼覆過程相當單純，而二色以上之聚氯乙烯原料彼覆技 術，則需控制各色聚氯乙烯原料能於同一單元墊體中之 均勻分佈，不致多個色相混合或分佈錯亂等無秩序之情 事。 (三） 發泡成形之外觀控制：以往單一色彩之聚 氯乙烯原料於發泡成形過程中之變數極多，舉凡原料控 制、上料控制、溫度控制、速度控制、拉伸應力控制及 冷卻控制等等，各變數之改變皆可能導致成品外觀粗 糙、過厚、無料感、變形、黏手、貼地性差等等問題。 如此可得知，混合二色以上之聚氯乙烯墊體於製作 過程中產生之變數則較單色墊體之製作更為複雜且細 腻。 有鑑於此，本案發明人有感於上述的問題與需要， 乃潛心研究、設計，終於提出一種設計以解決該些問題 並需要。 【發明内容】 本發明提供一種生物可分解多色墊體及其製作方 法，可將二色以上之環保環保軟質原料按一預定圖樣彼 覆於一中央網布，同一單元之色相分明、且厚度均一。 本發明提供一種生物可分解多色墊體及其製作方 法，可在一中央網布於其雙面以多色環保環保軟質原料 成型，達到預期效果，提升產品競爭力，進而提升獲取 商業上的成功之能力。 本發明提供一種生物可分解多色墊體，係包含具有 上下兩表面之中央網布、以及按一預定圖樣佈設於該中 央網布之上表面之複數色塊；其中，該複數色塊係由不 同色相之環保軟質原料所發泡製作而成。 本發明提供一種生物可分解多色墊體，係包含具有 上下兩表面之中央網布、以及按一預定圖樣佈設於該中 央網布之上下表面之複數色塊；其中，該複數色塊係由 不同色相之環保軟質原料所發泡製作而成。 本發明提供一種生物可分解多色墊體之製作方 法，係包含下列步驟： (a) 提供且整平一中央網布，並連續性輸出該 中央網布； (b) 透過設置於該中央網布之至少一側、且裝 設不同色相之環保軟質原料之複數放料/流量控制系 統，按至少一預定圖樣坡覆該等環保軟質原料於已整平 之該中央網布上；以及 (c) 提供已披覆該等環保軟質原料之該中央網 布一預定高溫，該預定高溫係讓該等環保軟質原料發 泡，即完成具有二色以上之生物可分解多色墊體。 為了使貴審查委員能更進一步瞭解本發明之特 徵及技術内容，請參閱以下有關本發明之詳細說明，然 而所記載内容僅提供參考與說明用，並非用來對本發明 加以限制者。 【實施方式】 本發明提供一種具備複合功能之生物可分解多色 墊體，其乃以網布作為支撐骨材，再由環保軟質之言八 子聚合原料（以下簡稱環保PER原料）包覆於·外= 包覆於外部之環保PER原料因採分色分區上料，故於^ 一單元之墊體其外觀可以直接呈現出兩種以上之同 色系。 請爹閱第一圖’係為本發明提供一種生物可分解多 色墊體1之立體示意圖，係包含具有上下兩表面之中央 網布1 1、以及知：預疋圖樣佈設於該中央網布1 1之上 下表面其中之一（或上下表面均有）之複數色塊12(或 12、13);本實施例係表示為該中央網布1丨之上下表面 均佈設有該複數色塊12、13，且該複數色塊12、13係 按兩相同或兩相異之該預定圖樣，分別佈設於該中央網 布11之該上下表面；其中，該複數色塊12、13係由環 保軟質原料與不同色相之色料均勻混合而成並發泡製 作而成；其中，該環保PER原料係包括至少兩種構成， 其分述如下：其一、主要由高分子聚酯類可塑劑 (Dloctyl alcohol ester)加上聚氯乙烯（PVC)以及 天然高分子聚合物（Polymer-natural，其可為植物膠 質、纖維素、或殿粉）所構成；其二、主要以天然高分 子聚合物（Polymer-natural，其可為植物膠質、纖維 素、或殿粉）為主，再以多元醇（Polyol )及異氫酸鹽 (Isocyanate)或丙稀酸樹酯（Acrylic resin)交鏈 (cross-linking)反應，或與聚烯系原料TP0、TPV(屬 於熱塑性彈性體Thermoplastic Elastomer，簡稱TPE 之類型之一）混鍊（mixing)反應而成；是以，該環保 PER原料具備之環保價值在於不含有毒物質，如AZ0 Dyes 偶氮顏料、Cadmium 錫、Vinyl Chloride Monomer (VCM )乙烯氯化物單體、Nonylphenol氛、或 Organictin有機錫等，且具有生物降解功能。由於該 1281526 環保PER原料採分色分區上料，該複數色塊12 (或13) f間係具有清楚且明顯之分界線12G (或13())，而具有 相刀明之特性。此外，該預定圖樣係可為幾何圖形、 本實施例另揭露預定圖樣為複數平行排 w ϊί閱第二圖與第三圖’係分別為本發明所提供之 ^立° j f多色墊體之製作方法之兩實施例之製作 'Ϊ ί 作方法係包含下列步驟:(a)提供至少兩 ^父錯设置’―中央網布11係設於該兩滾輪 輪4】滾輪41 ' 42 ’經過該兩滾 iUilr動至A區達到整平該中央網布11之功效， 中央網布U，)該中央網布二 f f過^置於該中央網布11之至少—側、且 ‘ U n目·^哀保軟質原料之複數放料/流量控㈣ 平之兮中二：預定圖樣披覆該等環保軟質原料於已整 ίί二二I1产，數放料/流量控制系統5係 广二兴凋布U有一預定距離d、且具 =么k率，以提供適當之原料輸出量，^以杵制原料菸 :包匕適當厚度;於該放料/流量控里制 中:ί:二景If監視系統6與厚度控制系統7，·^ 以及控㈣統5、該數位影像監視系統6、 次厚度控制系統7係均透過一中央電护 ^作’《位影像監視系統6係=料八。 可回饋監控資料至該t央兩批条姑^皿^设科/刀布，亚 控制系統7中針對“未可控制該厚度 5係設置於^中ί網弟^，該複數放料/流量控制系統 亥中央網布11之同側；如第三圖，該複數 1281526 放料/流量和^舍丨备 側。（c)冬1、、/、、、先5係設置於該中央網布11之不同 料之該中央網=之C區時，提供已彼覆該等環保軟質原 箱3提佴，'囔兮〜U 一預定高溫，該預定高溫係由該烤 帶43 (或—寺環保軟質原料發泡；另提供有一輸送 設置於烤# /、阿，然於本實施例係以輸送帶43表示）， 質原料夕之前端，用以中繼傳送已坡覆該等環保軟In terms of the current pad making technology, the conventional technology is made of a single-color carcass. The main raw material composition is that the plasticizer is generally used to make the mat body. For example, the Republic of China Patent Certificate No. 119039 The method for manufacturing the sliding pad of the function and the structure of the sliding pad according to the method of the invention discloses that a substrate is impregnated in the covering material, and then sent to the foaming furnace for heating to be foamed, thereby producing a vacuum suction effect. The structure of the slip pad; however, the conventional technology except for staying in the outside of the monochromatic mat, the main raw material plasticizer must contain materials such as ophthalmic acid, and the type of plasticizer containing such toxic substances is almost included. The demand for plasticizers on the market is over 90%. The main reason is that phthalic acid substances can make plastic products soft and flexible during processing. Therefore, although this substance has been recognized as a hazardous substance by the international community, consider its low price. It is still widely used in the global plastics industry; among them, more than 90% of the plasticizers (including o-dicarboxylic acid) include: BBP (phthalic acid benzene, benzyl ph Thallate), DBP (dibutyl phthalate), DEHP (diethyl 2-(2-ethylhexyl) phthalate), DINP (diisophthalic acid diisoindole) Ester, Diisononl phthalate), DOP (Di-Octyl Phthalate), DN0P (di-n-octyl phthalate, DI-N-OCTYL PHTHALATE), D0A (phthalic acid II) 2-ethyl) hexanoate), NBS (butyl stearate), T0TM (single trisuccinic acid); In addition, the production technology is at the stage of monochromatic appearance, and it is necessary to develop two or more colors. The appearance of the mat still needs to be broken. The difficulty in making it is that the polyvinyl chloride material needs to be formed by high-temperature foaming in the production process, and the formed cushion body needs to have excellent elasticity, average thickness and beautiful appearance at the same time. However, if the technical level is upgraded to multi-color production, the bottlenecks faced are: (1) Environmentally-friendly and environmentally-friendly raw materials of raw materials: multi-color The physical operation between them needs to be balanced. (b) The way of covering: In the past, the process of single-color PVC raw materials was quite simple, and the multi-color PVC raw materials were covered by the technology, and it was necessary to control the various PVC raw materials in the same unit. It is evenly distributed, and there is no disorder such as multiple hue mixing or dislocation. (III) Appearance control of foam forming: In the past, there were many variables in the single-color PVC raw material in the foam forming process, such as raw material control, feeding control, temperature control, speed control, tensile stress control and cooling control. Etc., the change of each variable may lead to problems such as rough appearance, excessive thickness, no material feeling, deformation, sticky hands, poor grounding and so on. Thus, it can be seen that the variation of the polyvinyl chloride mat body mixed with two or more colors during the manufacturing process is more complicated and finer than that of the monochrome mat body. In view of this, the inventors of the present invention have felt the above problems and needs, and have devoted themselves to research and design, and finally proposed a design to solve these problems and need them. SUMMARY OF THE INVENTION The present invention provides a biodegradable multi-color mat body and a manufacturing method thereof, which can cover two or more environmentally-friendly and environmentally-friendly soft raw materials on a central mesh according to a predetermined pattern, and the hue of the same unit is distinct and thick. Uniform. The invention provides a biodegradable multi-color mat body and a manufacturing method thereof, which can be formed on a double-sided network with multi-color environmental protection and environmentally-friendly soft raw materials on a double-sided mesh cloth to achieve the desired effect, enhance product competitiveness, and thereby enhance the acquisition of commercial products. The ability to succeed. The present invention provides a biodegradable multicolor mat body comprising a central mesh having upper and lower surfaces and a plurality of color patches disposed on a surface of the central mesh according to a predetermined pattern; wherein the plurality of color patches are The environmentally friendly soft materials of different hue are foamed. The present invention provides a biodegradable multicolor mat body comprising a central mesh having upper and lower surfaces and a plurality of color patches disposed on a lower surface of the central mesh according to a predetermined pattern; wherein the plurality of color patches are The environmentally friendly soft materials of different hue are foamed. The invention provides a method for manufacturing a biodegradable multicolor mat body, comprising the steps of: (a) providing and leveling a central mesh, and continuously outputting the central mesh; (b) being disposed through the central mesh a plurality of discharge/flow control systems of at least one side and environmentally-friendly soft materials of different hue, which are overlaid on the central mesh of the environmentally-friendly soft materials according to at least one predetermined pattern; and (c) Providing the central mesh of the environmentally-friendly soft raw materials with a predetermined high temperature, the predetermined high temperature is to foam the environmentally-friendly soft raw materials, that is, to complete the biodegradable multi-color mat body having two or more colors. In order to provide a further understanding of the present invention, the present invention is to be understood as being limited by the scope of the invention. [Embodiment] The present invention provides a biodegradable multicolor mat body having a composite function, which is made of a mesh cloth as a supporting aggregate, and is coated with an environmentally friendly soft eight-polymerized raw material (hereinafter referred to as an environmentally friendly PER raw material). Outside = The environmentally friendly PER material coated on the outside is divided into materials by the color separation. Therefore, the appearance of the cushion body of the unit can directly present two or more of the same color system. Please refer to the first figure for providing a biodegradable multi-color pad body 1 according to the present invention, which comprises a central mesh 11 having upper and lower surfaces, and a pre-patterned cloth disposed on the central mesh. a plurality of color blocks 12 (or 12, 13) of one of the upper surfaces (or upper and lower surfaces) of the upper surface of the upper surface; in this embodiment, the plurality of color blocks 12 are uniformly disposed on the upper surface of the upper surface of the central mesh 1 And the plurality of color blocks 12 and 13 are respectively disposed on the upper and lower surfaces of the central mesh 11 according to the two predetermined or two different predetermined patterns; wherein the plurality of color blocks 12 and 13 are soft and environmentally friendly. The raw material and the color materials of different hue are uniformly mixed and foamed; wherein the environmentally friendly PER raw material comprises at least two compositions, which are described as follows: First, the polymer polyester plasticizer (Dloctyl alcohol) is mainly used. Ester) plus polyvinyl chloride (PVC) and natural high molecular polymer (Polymer-natural, which can be plant gum, cellulose, or temple powder); second, mainly natural polymer (Polymer- Natural, which can be vegetable gum , cellulose, or temple powder), followed by polyol (Polyol) and isocyanate or Acrylic resin cross-linking reaction, or with polyene The raw materials TP0 and TPV (which are one of the types of thermoplastic elastomers Thermoplastic Elastomer, abbreviated as TPE) are mixed and reacted; therefore, the environmental protection value of the environmentally friendly PER raw material is that it does not contain toxic substances such as AZ0 Dyes azo Pigment, Cadmium tin, Vinyl Chloride Monomer (VCM) ethylene chloride monomer, Nonylphenol atmosphere, or Organictin organotin, etc., and have biodegradability. Since the 1281526 environmental protection PER material is divided into sections, the complex color block 12 (or 13) f has a clear and distinct boundary line 12G (or 13()), and has the characteristics of phase cutter. In addition, the predetermined pattern may be a geometric figure, and the predetermined pattern is further disclosed in the embodiment as a plurality of parallel rows, and the second and third figures are respectively provided by the present invention. The production method of the two embodiments of the manufacturing method includes the following steps: (a) providing at least two parental settings "-the central mesh 11 is attached to the two roller wheels 4] the roller 41 '42' passes through the The two rolls iUilr move to the A zone to achieve the effect of leveling the central mesh 11, the central mesh U, the central mesh 2 is placed at least on the side of the central mesh 11, and the 'U n mesh· ^After the soft material, the multiple material discharge / flow control (four) Ping Zhizhong 2: the predetermined pattern to cover these environmentally friendly soft materials in the already ίί二二I1 production, the number of discharge / flow control system 5 series Guangshang The cloth U has a predetermined distance d and has a ratio of y to provide an appropriate amount of raw material output, so as to control the raw material smoke: the appropriate thickness of the package; in the discharge/flow control system: ί: 二景 If Monitoring system 6 and thickness control system 7, and control (four) system 5, the digital image monitoring system 6, secondary thickness control system 7 Both through a central electrical protection for ^ ' "6-bit video monitoring system based material = eight. The monitoring data can be fed back to the two batches of the t-section, the set of equipment, the knife, and the sub-control system 7 for the "uncontrollable thickness 5 series set in ^ ί net brother ^, the plural discharge / flow The control system is on the same side of the central mesh 11; as shown in the third figure, the plural number 1281526 is discharged/flowed and the side of the equipment is provided. (c) Winter 1, 1, /, and 5 lines are set in the central mesh. 11 different materials of the central network = the C area, provided that they have covered the environmentally friendly soft original box 3, '囔兮~U a predetermined high temperature, the predetermined high temperature is from the baking strip 43 (or - temple The environmentally-friendly soft raw material is foamed; another one is provided to be disposed in the roasting #/, A, but in the present embodiment, it is represented by the conveyor belt 43), and the raw material is used at the front end of the raw material to relay the environmental protection soft
D 過捲/曲pi上之生物可分解多色墊體1即產出，透D over the volume / music on the pi can decompose the multi-color mat body 1 output, through
成捲帶式之該生物可分解多色墊體卜藉此形 飞生物可分解多色墊體2。 李續卩2 #忒預定圖案係可透過該複數放料/流量控制 :以列、或更進一步增加馬達(圖未示) ;ίί=5可包括以下實施態樣:⑴呈直線排列之 方向，流ί控制系統5垂直該中央網布u之輸出 松；#曰產出王祓數平行排列之條狀紋路之該預定圖 二二5 J 11)按預定比例設置該複數放料/流量控制系 此產出呈複數平行排狀按該預定比例條狀紋 定圖樣；或進一步安排（iii)等比例設置該 料/流量控制系統5，藉此產出呈複數平行排列 等條狀紋路之該預定圖樣；或（iv)提供可移動該 =數放料/流量控制系統5之驅動馬達且該驅動馬達可 ^動該複數放料/流量控制系統5以完成該預定圖樣， 错此產出形成有該預定圖樣之生物可分解多色墊體i。 由於本發明提供之生物可分解多色墊體之主要原 物料所運用之環保軟質原料包括：環保高分子聚酯類可 塑劑（Dloctyl alcohol ester)或天然高分子聚合物 (Polymer-natural )，而分別以前述兩者材料為主體之 加工性都不如習知所述之可塑劑甚多，是以，於設備控 置上除多色控制系統外，中間及後段之相關品質控制系 統操作更為重要。 是以，由前述可知，本發明提供之生物可分解多色 墊體及其製作方法，係具有以下之優點： 1 .透過分色分區的彼覆環保PER原料，使同一單 元之色相分明；並可利用控制原料輸出量、輸出速度與 烤箱溫度等，以控制該聚氯乙烯材料泡後之厚度均一。 2.可在一中央網布於其雙面以多色環保PER原料 成型，提高產品設計彈性，進而提升獲取商業上的成功 之能力。 惟以上所述僅為本發明之較佳可行實施例，非因此 即拘限本發明之專利範圍，故舉凡應用本發明說明書或 圖式内容所為之等效結構變化，均同理皆包含於本發明 之範圍内，以保障發明者之權益，於此陳明。 【圖式簡單說明】 第一圖所示，係為本發明之生物可分解多色墊體之立體 不意圖， 第二圖所示，係為本發明之該生物可分解多色墊體之製 作方法之第一實施例之製作示意圖；以及 第三圖所示，係為本發明之該生物可分解多色墊體之製 作方法之第二實施例之製作示意圖。 【主要元件符號說明】 本發明之生物可分解多色墊體及其製作方法 生物可分解多色墊體 1 中央網布 11 色塊 12、13 分界線 120、130 捲帶式生物可分解多色墊體2 1281526 烤箱 3 滾輪 41、42 放料/流量控制系統5 數位影像監視系統 6 中央電控系統 8 輸送帶 43 預定距離 厚度控制系統The bio-decomposable multi-color pad body of the tape-type belt can be used to decompose the multi-color pad body 2. Li Xuan 2 #忒 The predetermined pattern can pass through the multiple discharge/flow control: to add or further increase the motor (not shown); ίί=5 can include the following implementations: (1) in a straight line, flow ί The control system 5 is perpendicular to the output of the central mesh u; the predetermined output of the strip-shaped lines arranged in parallel with the number of kings is 2 2 5 J 11) The plural discharge/flow control system is set according to a predetermined ratio Forming the pattern in a plurality of parallel rows according to the predetermined ratio; or further arranging (iii) setting the material/flow control system 5 in equal proportions, thereby generating the predetermined pattern of stripe lines in a plurality of parallel alignments; Or (iv) providing a drive motor that can move the number/discharge control system 5 and the drive motor can move the plurality of discharge/flow control systems 5 to complete the predetermined pattern, and the output is formed with the predetermined The creature of the pattern can decompose the multicolor mat i. The environmentally-friendly soft raw materials used in the main raw materials of the biodegradable multicolor mat body provided by the present invention include: an environmentally friendly polymer Dloctyl alcohol ester or a polymer-natural polymer. The processing properties of the above two materials are not as good as those of the conventional plasticizers. Therefore, in addition to the multi-color control system, the operation of the relevant quality control system in the middle and the rear is more important. . Therefore, it can be seen from the foregoing that the biodegradable multicolor mat body provided by the present invention and the manufacturing method thereof have the following advantages: 1. The environmentally-friendly PER raw material through the color separation zone makes the hue of the same unit clear; The raw material output, the output speed, the oven temperature, and the like can be controlled to control the uniform thickness of the polyvinyl chloride material after foaming. 2. It can be molded on a double-sided mesh with multi-color environmentally friendly PER materials to improve product design flexibility and enhance the ability to obtain commercial success. However, the above description is only a preferred embodiment of the present invention, and thus the scope of the present invention is not limited thereto, and the equivalent structural changes of the present specification or the contents of the drawings are all included in the present invention. Within the scope of the invention, to protect the rights and interests of the inventors, Chen Ming. BRIEF DESCRIPTION OF THE DRAWINGS The first figure shows the stereoscopic notification of the biodegradable multicolor mat of the present invention, and the second figure shows the production of the biodegradable multicolor mat of the present invention. A schematic diagram of the fabrication of the first embodiment of the method; and a schematic view of the second embodiment of the method for fabricating the biodegradable multicolor mat of the present invention. [Description of main component symbols] Biodegradable multicolor mat body of the present invention and manufacturing method thereof Biodegradable multicolor mat body 1 Central mesh 11 Color block 12, 13 Boundary line 120, 130 Tape and tape biodegradable multicolor Pad 2 1281526 Oven 3 Roller 41, 42 Discharge/Flow Control System 5 Digital Image Surveillance System 6 Central Electronic Control System 8 Conveyor Belt 43 Predetermined Distance Thickness Control System