CN109333886A - A kind of production method of rubber carpet - Google Patents
A kind of production method of rubber carpet Download PDFInfo
- Publication number
- CN109333886A CN109333886A CN201811206973.5A CN201811206973A CN109333886A CN 109333886 A CN109333886 A CN 109333886A CN 201811206973 A CN201811206973 A CN 201811206973A CN 109333886 A CN109333886 A CN 109333886A
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- CN
- China
- Prior art keywords
- product
- rubber
- film
- production method
- yarn
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/002—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
Abstract
The present invention relates to a kind of production methods of rubber carpet, comprising the following steps: Step 1: by yarn by obtaining first product with tufted face on tufting machine tufting to non-woven fabrics；Step 2: in the backside coating latex of the first product, and dry and obtain the second product；Step 3: the size of the second product as needed is cut；Step 4: film for rubber to be cut into the size of needs, then the second product is placed on the film for rubber cut, it contacts the one side of the second product coating latex with film for rubber, and covers high temperature resistant lid paper in the upper surface of the second product, obtain third product；Step 5: carrying out heating pressurization to third product, vulcanizing treatment is carried out to film for rubber；Step 6: being cooled down after vulcanizing treatment to third product, high temperature resistant lid paper is then thrown off, finished rubber carpet is obtained.Present invention process is simple, high production efficiency, has temperature tolerance good using the rubber carpet that this method is produced, low temperature uses not jackknifing, long service life, the good feature of the feature of environmental protection.
Description
Technical field
The present invention relates to carpet production field, especially a kind of production method of rubber carpet.
Background technique
The carpet overwhelming majority on the domestic market side Shang Youjiao is PVC material, uses the neighbours such as DOP in PVC material more
Phthalic easter plastizer, and phthalic ester plasticizer is because being disabled human carcinogen by many areas such as European Union.
PVC is suspended in the air because will release dioxin when these articles are burned in the processing containing chlorine element in the later period, dioxin
Toxicity is very big, is 130 times of cyanide, 900 times of arsenic, there is the title of " poison in century ".International Cancer Research Center has been incited somebody to action
It is classified as mankind's level-one carcinogenic substance, therefore, can cause biggish harm to environment using this carpet, and such
The problems such as generally existing weatherability of blanket is poor, low temperature uses easy jackknifing, and scaling-off, tacky, bottom back falls off, although leading to carpet surface yarn
Line is intact, but carries on the back and wears the bottom of because of, it has to abandon, both waste of energy or be difficult to embody value of the product.
Given this present invention is proposed.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of simple process, the rubber of high production efficiency
The production method of carpet has long service life, the good feature of the feature of environmental protection using the rubber carpet that this method is produced.
In order to realize the purpose, the present invention adopts the following technical scheme:
A kind of production method of rubber carpet, comprising the following steps:
Step 1: by yarn by obtaining first product with tufted face on tufting machine tufting to non-woven fabrics；
Step 2: in the backside coating latex of the first product, and dry and obtain the second product；
Step 3: the size of the second product as needed is cut；
Step 4: film for rubber to be cut into the size of needs, then the second product is placed in the rubber glue cut
On piece, contact the one side of the second product coating latex with film for rubber, and cover high temperature resistant in the upper surface of the second product
Lid paper obtains third product；
Step 5: carrying out heating pressurization to third product, vulcanizing treatment is carried out to film for rubber；
Step 6: being cooled down after vulcanizing treatment to third product, high temperature resistant lid paper is then thrown off, finished product rubber is obtained
Glue carpet.
Further, the step 5 heats third product using air sac type vulcanizer and pressurizes, and carries out at vulcanization to rubber
Reason, and heating temperature is 150~175 DEG C, moulding pressure is 0.3~0.5MPA, and the duration is 4~15 minutes.
Further, the vulcanizing treatment is synchronous with heating pressurization carries out.
Further, the coated weight of latex is 50-200g/m in the step 22, 80-100 DEG C of drying temperature, drying time
5-10 minutes.
Further, in the step 4, the size of the film for rubber cut respectively increases 1 than the size length and width of the second product~
8cm；Second product is placed on the center of film for rubber.
Further, in the step 4, the size of the film for rubber cut is identical as the size of the second product；Described second
Product is aligned placement with film for rubber.
Further, the latex in the step 2 is SBR latex or NBR latex, and after the foaming of foamed machine, passes through gluing
Roller is applied to the one side of the non-tufting of the first product.
Further, the yarn in the step 1 is dyed yarn, and has multiple color.
Further, the yarn in the step 1 is white yarn, and the step 2 further includes beating the second product after drying
Stamp preset pattern.
Further, the yarn in the step 1 is white yarn, and the step 6 further includes printing after throwing off high temperature resistant lid paper
Upper preset pattern.
After technical solutions according to the invention, bring it is following the utility model has the advantages that
It the present invention provides a kind of production method of rubber carpet, is carried on the back using film for rubber the bottom of as, and in film for rubber
Emulsion layer is coated between non-woven fabrics, is integrally firmly combined, and there is simple production process, and environmental friendly property is good, produces
Rubber carpet carpet surface yarn keeps original fluffy and elastic, wide using temperature resistant range, comfort enhancing, and service life is long, ring
It protects nontoxic, can sufficiently meet the use demand of people, be conducive to promote the use of.
Detailed description of the invention
Fig. 1: the structure chart after rubber carpet cutting made from the embodiment of the present invention one；
Fig. 2: the structure chart after rubber carpet cutting made from the embodiment of the present invention two；
Fig. 3: the operation schematic diagram of vulcanizer；
Fig. 4: the print procedure schematic diagram of the second product of the invention；
Wherein: 1, sulfur district 2, conveyer belt 3, hot plate 5, air bag 6, printer 7, steam box 8, rinsing machine 9, baking oven
10, rotary machine 11, tufting layer 12, nonwoven layer 13, emulsion layer 14, rubber layer.
Specific embodiment
A specific embodiment of the invention is described in further detail with reference to the accompanying drawing.
Embodiment one
A kind of production method of rubber carpet, comprising the following steps:
Step 1: by yarn by obtaining first product with tufted face on tufting machine tufting to non-woven fabrics；
Step 2: in the backside coating latex of the first product, and dry and obtain the second product；
Step 3: the size of the second product as needed is cut；
Step 4: film for rubber to be cut into the size of needs, then the second product is placed in the rubber glue cut
On piece, contact the one side of the second product coating latex with film for rubber, and cover high temperature resistant in the upper surface of the second product
Lid paper obtains third product；
Step 5: carrying out heating pressurization to third product, vulcanizing treatment is carried out to film for rubber；
Step 6: being cooled down after vulcanizing treatment to third product, high temperature resistant lid paper is then thrown off, finished product rubber is obtained
Glue carpet.
Preferably, the step 5 carries out heating pressurization to third product using air sac type vulcanizer, carries out sulphur to rubber
Change processing, and heating temperature is 150~175 DEG C, moulding pressure is 0.3~0.5MPA, and the duration is 4~15 minutes.It is described
Vulcanizing treatment is synchronous with heating pressurization to be carried out.Heating pressurization is carried out to third product using air sac type vulcanizer, and to rubber
In film sulfidation, film for rubber bonds together with latex, non-woven fabrics and yarn.
As shown in figure 3, specific vulcanization is that third product is placed on conveyer belt 2, then by conveyer belt 2 by its
It is fed through sulfur district 1, in sulfur district 1, hot plate 3 heats third product, and air bag 5 pressurizes to third product, sulphur
After change, conveyer belt 2 is moved out sulfur district.
Preferably, the coated weight of latex is 50-200g/m in the step 22, 80-100 DEG C of drying temperature, drying time
5-10 minutes.The latex selects SBR latex or NBR latex, and first foamed machine foaming, is then rolled onto nonwoven by gluing
The one side of the non-tufting of cloth.
In the step 4, the film for rubber used is kneaded by rubber through kneading machine, calender calendering formation, film for rubber
With a thickness of 1~5mm, the film for rubber size after cutting respectively increases 1~8cm than the size length and width of the second product；Described second
Product is placed on the center of film for rubber, and in one of embodiment, the size after the second product is cut is 47cm*
77cm, correspondingly, the film for rubber after cutting is having a size of 50cm*80cm.
In one of embodiment, the yarn in the step 1 is dyed yarn, and has multiple color.
As shown in connection with fig. 4, in another embodiment, the yarn in the step 1 is white yarn, and the step 2 is also wrapped
It includes, the second product after drying is printed into upper preset pattern, specifically, the print procedure is, by the second system after drying
Product are put into printer 6, after the printing of printer 6, are passed sequentially through steam box 7 and are carried out fixation, rinsing machine 8 carries out washing and baking oven
9 are dried, and are then wound around on rotary machine 10, and the next step is waited.
The print procedure can also to be carried out in step 6, in step 6, throw off stamp after high temperature resistant lid paper it is preset
Pattern.
As shown in Figure 1, being layer structure using rubber carpet made of the above method, including the tufting layer being made of yarn
11, the nonwoven layer 12 under tufting layer 11, the emulsion layer 13 under nonwoven layer 12, and the rubber positioned at bottom
Glue-line 14.
Embodiment two
As shown in Fig. 2, in the present embodiment, in step 4, the size phase of the size of the film for rubber cut and the second product
Together；Second product is aligned placement with film for rubber.
The above is embodiments of the present invention, it is noted that for the ordinary skill in the art, not
It is detached under the premise of the principle of the invention, various deformation and improvement can also be made, this also should be considered as protection scope of the present invention.
Claims (10)
1. a kind of production method of rubber carpet, which comprises the following steps:
Step 1: by yarn by obtaining first product with tufted face on tufting machine tufting to non-woven fabrics；
Step 2: in the backside coating latex of the first product, and dry and obtain the second product；
Step 3: the size of the second product as needed is cut；
Step 4: film for rubber to be cut into the size of needs, then the second product is placed in the film for rubber that has cut it
On, contact the one side of the second product coating latex with film for rubber, and cover high temperature resistant lid paper in the upper surface of the second product,
Obtain third product；
Step 5: carrying out heating pressurization to third product, vulcanizing treatment is carried out to film for rubber；
Step 6: cooling down after vulcanizing treatment to third product, high temperature resistant lid paper is then thrown off, with obtaining finished rubber
Blanket.
2. a kind of production method of rubber carpet according to claim 1, it is characterised in that: the step 5 uses air bag
Formula vulcanizer heats third product and pressurizes, and carries out vulcanizing treatment to film for rubber, and heating temperature is 150~175 DEG C, pressurization
Pressure is 0.3~0.5MPA, and the duration is 4~15 minutes.
3. a kind of production method of rubber carpet according to claim 1 or 2, it is characterised in that: the vulcanizing treatment with
Heating pressurization is synchronous to be carried out.
4. a kind of production method of rubber carpet according to claim 1, it is characterised in that: latex in the step 2
Coated weight is 50-200g/m2, 80-100 DEG C of drying temperature, drying time 5-10 minutes.
5. a kind of production method of rubber carpet according to claim 1, it is characterised in that: in the step 4, cut
The size of film for rubber respectively increase 1~8cm than the size length and width of the second product；Second product is placed on film for rubber
Center.
6. a kind of production method of rubber carpet according to claim 1, it is characterised in that: in the step 4, cut
Film for rubber size it is identical as the size of the second product；Second product is aligned placement with film for rubber.
7. a kind of production method of rubber carpet according to claim 1, it is characterised in that: the latex in the step 2
For SBR latex or NBR latex, and after the foaming of foamed machine, the one side of the non-tufting of the first product is applied to by glue spreader.
8. a kind of production method of rubber carpet according to claim 1, it is characterised in that: the yarn in the step 1
For dyed yarn, and there is multiple color.
9. a kind of production method of rubber carpet according to claim 1, it is characterised in that: the yarn in the step 1
For white yarn, the step 2 further includes that the second product after drying is stamped preset pattern.
10. a kind of production method of rubber carpet according to claim 1, it is characterised in that: the yarn in the step 1
Line is white yarn, and the step 6 further includes stamping preset pattern after throwing off high temperature resistant lid paper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811206973.5A CN109333886A (en) | 2018-10-17 | 2018-10-17 | A kind of production method of rubber carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811206973.5A CN109333886A (en) | 2018-10-17 | 2018-10-17 | A kind of production method of rubber carpet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109333886A true CN109333886A (en) | 2019-02-15 |
Family
ID=65308906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811206973.5A Pending CN109333886A (en) | 2018-10-17 | 2018-10-17 | A kind of production method of rubber carpet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109333886A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110448139A (en) * | 2019-09-11 | 2019-11-15 | 捷成地毯(青岛)有限公司 | A kind of production method with surrounding edge carpet |
| CN111705523A (en) * | 2020-06-12 | 2020-09-25 | 于长德 | Carpet manufacturing method |
| CN111793253A (en) * | 2020-06-24 | 2020-10-20 | 青岛丽安防护新材有限公司 | Novel rubber sanitary protection floor mat and preparation method thereof |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH111679A (en) * | 1997-06-12 | 1999-01-06 | Uchiyama Mfg Corp | Gasket material |
| CN2706094Y (en) * | 2004-10-19 | 2005-06-29 | 捷成地毯(青岛)有限公司 | Rubber square carpet |
| CN1796652A (en) * | 2004-12-21 | 2006-07-05 | 佛山市顺德区琅日特种纤维制品有限公司 | Method for fabricating carpet in grasses |
| CN101410563A (en) * | 2006-03-06 | 2009-04-15 | 美利肯公司 | Floor covering having thermally modified patterned textile layer |
| CN102871514A (en) * | 2012-09-20 | 2013-01-16 | 苏州惠普绿能建材有限公司 | Method for manufacturing non-adhesive carpet |
| CN104095504A (en) * | 2013-04-03 | 2014-10-15 | 厚生股份有限公司 | Method for manufacturing rubber floor mat |
| CN106515143A (en) * | 2016-10-21 | 2017-03-22 | 宁波博瀚工艺品有限公司 | Yoga exercise mat and preparing method thereof |
| CN108095501A (en) * | 2017-12-20 | 2018-06-01 | 何贤永 | A kind of safety and environmental protection door mat carpet and preparation method thereof |
-
2018
- 2018-10-17 CN CN201811206973.5A patent/CN109333886A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH111679A (en) * | 1997-06-12 | 1999-01-06 | Uchiyama Mfg Corp | Gasket material |
| CN2706094Y (en) * | 2004-10-19 | 2005-06-29 | 捷成地毯(青岛)有限公司 | Rubber square carpet |
| CN1796652A (en) * | 2004-12-21 | 2006-07-05 | 佛山市顺德区琅日特种纤维制品有限公司 | Method for fabricating carpet in grasses |
| CN101410563A (en) * | 2006-03-06 | 2009-04-15 | 美利肯公司 | Floor covering having thermally modified patterned textile layer |
| CN102871514A (en) * | 2012-09-20 | 2013-01-16 | 苏州惠普绿能建材有限公司 | Method for manufacturing non-adhesive carpet |
| CN104095504A (en) * | 2013-04-03 | 2014-10-15 | 厚生股份有限公司 | Method for manufacturing rubber floor mat |
| CN106515143A (en) * | 2016-10-21 | 2017-03-22 | 宁波博瀚工艺品有限公司 | Yoga exercise mat and preparing method thereof |
| CN108095501A (en) * | 2017-12-20 | 2018-06-01 | 何贤永 | A kind of safety and environmental protection door mat carpet and preparation method thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110448139A (en) * | 2019-09-11 | 2019-11-15 | 捷成地毯(青岛)有限公司 | A kind of production method with surrounding edge carpet |
| CN111705523A (en) * | 2020-06-12 | 2020-09-25 | 于长德 | Carpet manufacturing method |
| CN111793253A (en) * | 2020-06-24 | 2020-10-20 | 青岛丽安防护新材有限公司 | Novel rubber sanitary protection floor mat and preparation method thereof |
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| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190215 |
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| RJ01 | Rejection of invention patent application after publication |