CN104091492A - PLC experimental device - Google Patents
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Abstract
本发明提供一种PLC实验装置,所述装置由检测仪表、触摸屏、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块组成;所述输出单元包括变频器及指示灯;所述实验装置放置于箱体内;所述触摸屏安装在第一区域,所述变频器、步进电机、步进电机驱动器、检测仪表、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块安装在所述箱体的第二区域。所述PLC单元及所述PLC扩展模块安装在导轨上;所述导轨固定在所述第二区域的中间位置。本发明提高了实验器材集成度,提高了不同工况下的工作效率,节省了购买各种实验仪器的成本,操作方便,实验装置设计合理,并且提高了稳定性及安全性能。
The invention provides a PLC experimental device, the device is composed of a detection instrument, a touch screen, a stepping motor, a stepping motor driver, a power supply module, an input unit, an output unit, a PLC unit and a PLC expansion module; the output unit includes a frequency conversion device and indicator light; the experimental device is placed in the box; the touch screen is installed in the first area, the frequency converter, stepping motor, stepping motor driver, testing instrument, power module, input unit, output unit, PLC Units and PLC expansion modules are installed in the second area of the box. The PLC unit and the PLC expansion module are installed on the guide rail; the guide rail is fixed at the middle position of the second area. The invention improves the integration degree of experimental equipment, improves the working efficiency under different working conditions, saves the cost of purchasing various experimental instruments, is convenient to operate, has reasonable design of the experimental device, and improves stability and safety performance.
Description
技术领域technical field
本发明涉及一种PLC实验装置,特别涉及一种基于PLC的教学综合实验装置。The invention relates to a PLC experiment device, in particular to a PLC-based teaching comprehensive experiment device.
背景技术Background technique
PLC(可编程逻辑控制器)是现代化自动控制系统的核心技术,广泛应用于现代工业自动化控制领域。它采用一类可编程的存储器,用于其内部存储程序,执行逻辑运算、顺序控制、定时、计数与算术操作等面向用户的指令,并通过数字或模拟式输入/输出控制各种类型的机械或生产过程。PLC (Programmable Logic Controller) is the core technology of modern automatic control system, widely used in the field of modern industrial automation control. It uses a type of programmable memory for its internal storage program, executes user-oriented instructions such as logic operations, sequence control, timing, counting and arithmetic operations, and controls various types of machinery through digital or analog input/output or production process.
目前,全国大多数理工类大专院校机电专业都开设有PLC实验课。常规的PLC试验箱能够配合其他仪器完成硬件配置、网络通讯、录入编程等PLC的常规实验项目,能够辅助对于PLC的学习和开发。At present, most engineering colleges and universities in the country offer PLC experimental courses for electromechanical majors. The conventional PLC test box can cooperate with other instruments to complete PLC routine experimental projects such as hardware configuration, network communication, and input programming, and can assist in the learning and development of PLC.
但由于维修电工中、高级、技师、高级技师等的培训设计专业内容很广,技术跨越性大,现有维修电工教学、培训、考核设备均采用多种不同的专用设备组合考核的形式,投入成本大,操作不方便,训练考核准备时间长,最主要的是受到占地面积有限环境的限制,不利于高职院校学生和对社会人员进行培训和技能鉴定考核。大多数实训考核设备的设计仅仅能够在某一门课程中使用,到了另外其他的课程,则必须要重新购买新的实训考核设备,这就增加了很高的教学成本。另外从安全角度考虑,学校所用的实训考核设备必须保证安全可靠,才能使学生的人身安全得到应有的保障,虽然授课老师在上课之前都会进行安全教育,但现在教学仪器公司生产的设备安全性有待提高。教师授课操作实验由于几个学生同时操作一个试验台,造成授课效果不佳。同时PLC对于实验承载柜体的供电、抗扰、结构稳定等要求较高,因此兼顾上述要求并具有兼顾多平台PLC特征、设计合理的柜体结构对于一台多平台PLC实验装置至关重要。However, due to the wide range of professional content in the training design of maintenance electricians, senior technicians, technicians, and senior technicians, and the great leap in technology, the existing maintenance electrician teaching, training, and assessment equipment use a variety of different special equipment combination assessment forms. The cost is high, the operation is inconvenient, the preparation time for training and assessment is long, and the most important thing is that it is limited by the limited area of the environment, which is not conducive to the training and skill assessment of vocational college students and social personnel. Most of the training and assessment equipment are only designed to be used in a certain course. When it comes to other courses, new training and assessment equipment must be purchased, which increases the teaching cost. In addition, from the perspective of safety, the training and assessment equipment used by the school must be safe and reliable, so that the personal safety of the students can be guaranteed. Although the teachers will conduct safety education before class, the equipment produced by the teaching instrument company is now safe. Sex needs to be improved. In the teacher's teaching operation experiment, because several students operate a test bench at the same time, the teaching effect is not good. At the same time, PLC has high requirements for the power supply, anti-interference, and structural stability of the experimental load-bearing cabinet. Therefore, it is very important for a multi-platform PLC experimental device to take into account the above requirements and have multi-platform PLC features. A well-designed cabinet structure.
本发明正是针对现有技术中的PLC实验装置存在的实验装置集成度低,不稳定,操作不方便,成本高,安全性低,以及结构设计不合理的缺陷做出的改进。The present invention is an improvement aimed at the defects of low integration, instability, inconvenient operation, high cost, low safety and unreasonable structural design existing in the PLC experimental device in the prior art.
发明内容Contents of the invention
本发明提供了一种PLC实验装置,所述PLC实验装置解决了以下技术问题:提高了使用效率,降低了实验成本,操作方便,实验装置设计合理,并且提高了稳定性及安全性能。The invention provides a PLC experiment device, which solves the following technical problems: the use efficiency is improved, the experiment cost is reduced, the operation is convenient, the design of the experiment device is reasonable, and the stability and safety performance are improved.
本发明提供一种PLC实验装置,所述装置由检测仪表、触摸屏、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块组成。所述输出单元包括变频器及指示灯。所述实验装置放置于箱体内,所述箱体的材质是木质的。所述触摸屏安装在所述箱体的第一区域,所述变频器、步进电机、步进电机驱动器、检测仪表、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块安装在所述箱体的第二区域。所述第一区域为观察者的一侧,所述第二区域为第一区域的对侧。所述PLC扩展模块通过电缆与所述PLC单元的插槽连接;所述PLC单元及所述PLC扩展模块安装在导轨上;所述PLC扩展模块可拆卸替换;所述导轨固定在所述第二区域的中间位置;所述步进电机及所述步进电机驱动器固定在所述导轨一侧;所述变频器固定在所述导轨另一侧;所述检测仪表、触摸屏、变频器、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块通过导线或信号线选择性的连接。所述检测仪表为一个以上,用于检测电压信号、电流信号、功率信号、频率信号以及功率因数。所述电源模块包括交流电源、直流稳压电源及电源开关。所述交流电源为三相四线制电源或三相五线制电源;所述直流稳压电源可提供24V和5V电源。所述电源开关连接低压断路器。所述检测仪表、触摸屏、变频器、步进电机驱动器、PLC单元及PLC扩展模块接地。The invention provides a PLC experiment device, which is composed of a detection instrument, a touch screen, a stepping motor, a stepping motor driver, a power supply module, an input unit, an output unit, a PLC unit and a PLC expansion module. The output unit includes a frequency converter and an indicator light. The experimental device is placed in a box, and the material of the box is wood. The touch screen is installed in the first area of the box, and the frequency converter, stepping motor, stepping motor driver, testing instrument, power supply module, input unit, output unit, PLC unit and PLC expansion module are installed in the The second area of the box. The first area is the observer's side, and the second area is the opposite side of the first area. The PLC expansion module is connected to the slot of the PLC unit through a cable; the PLC unit and the PLC expansion module are installed on the guide rail; the PLC expansion module is detachable and replaceable; the guide rail is fixed on the second The middle position of the area; the stepper motor and the stepper motor driver are fixed on one side of the guide rail; the frequency converter is fixed on the other side of the guide rail; the detection instrument, touch screen, frequency converter, stepper The motor, the stepper motor driver, the power supply module, the input unit, the output unit, the PLC unit and the PLC expansion module are selectively connected through wires or signal wires. There is more than one detection instrument, which is used to detect voltage signal, current signal, power signal, frequency signal and power factor. The power module includes an AC power supply, a DC stabilized power supply and a power switch. The AC power supply is a three-phase four-wire power supply or a three-phase five-wire power supply; the DC stabilized power supply can provide 24V and 5V power supply. The power switch is connected to a low-voltage circuit breaker. The detection instrument, touch screen, frequency converter, stepping motor driver, PLC unit and PLC expansion module are grounded.
与现有技术相比,本发明的有益效果是:PLC实验装置降低了实验成本,操作方便,实验装置设计合理,并且提高了稳定性及安全性能。所述装置由检测仪表、触摸屏、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块组成,为关于PLC的实验提供了基本实验仪器。所述输出单元包括变频器及指示灯,变频器可改变交流电动机工作电压的频率和幅度。变频器代替了传统直流电动机调整步进电机驱动器的转速,缩小了设备体积,大幅度降低了维修率,提高了实验的稳定性。输出单元可以外接外围设备,提供了实验种类的多样性。所述实验装置放置于箱体内,体积小且方便携带,并且可为多种实验提供基本实验装置。所述触摸屏安装在所述箱体的第一区域,所述变频器、步进电机驱动器、检测仪表、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块安装在所述箱体的第二区域。所述第一区域为观察者的一侧,所述第二区域为第一区域的对侧。触摸屏的安装位置合理,与观察者的视角相符,同时便于演示操作,并且控制屏有监控报警和数据存储处理的功能,增加了整体装置的功能性,为综合实验提供了方便。所述PLC扩展模块通过电缆与所述PLC单元的插槽连接;所述PLC单元及所述PLC扩展模块安装在导轨上,使PLC单元及扩展模块可根据实验所需位置随时移动及固定。所述PLC扩展模块可拆卸及替换,根据实验要求选择合适的PLC扩展模块。所述导轨固定在所述第二区域的中间位置;所述步进电机及所述步进电机驱动器固定在所述导轨一侧;所述变频器固定在所述导轨另一侧;所述导轨、步进电机、步进电机驱动器及变频器的固定位置有利于布线,所需导线或信号线的长度最短,布线位置尽量避免导线或信号线的交叉,不仅节约成本,并且在布线上最合理。所述检测仪表、触摸屏、变频器、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块通过导线或信号线选择性的连接。所述实验装置的连接关系并不是单一的,这就为实验的多样性提供了条件,可根据实验所需的连接关系,通过导线或信号线连接对实验装置进行连接。所述检测仪表为一个以上,用于检测电压信号、电流信号、功率信号、频率信号以及功率因数可实时读取数据,为实验的监控及数据的读取提供了便利。触摸屏和检测仪表的设置减少了外围设备的使用,为实验操作提供了方便,减少了实验成本,提高了实验效率。交流电源与直流电源的设置为不同实验提供电源的选择,电源设置合理。交流电源采用三相五线制,电源开关连接低压断路器,实验箱的材质是木质,检测仪表、触摸屏、变频器、步进电机驱动器、PLC单元及扩展模块接地都保障了实验的安全性。Compared with the prior art, the beneficial effects of the present invention are: the PLC experimental device reduces the experimental cost, is convenient to operate, the design of the experimental device is reasonable, and the stability and safety performance are improved. The device is composed of a detection instrument, a touch screen, a stepper motor driver, a power supply module, an input unit, an output unit, a PLC unit and a PLC expansion module, and provides basic experimental instruments for experiments on PLC. The output unit includes a frequency converter and an indicator light, and the frequency converter can change the frequency and amplitude of the working voltage of the AC motor. The frequency converter replaces the traditional DC motor to adjust the speed of the stepper motor driver, reduces the size of the equipment, greatly reduces the maintenance rate, and improves the stability of the experiment. The output unit can be connected with peripheral equipment, which provides a variety of experimental types. The experimental device is placed in the box, has small volume and is convenient to carry, and can provide basic experimental devices for various experiments. The touch screen is installed in the first area of the box, and the frequency converter, stepper motor driver, detection instrument, power module, input unit, output unit, PLC unit and PLC expansion module are installed in the first area of the box. Second area. The first area is the observer's side, and the second area is the opposite side of the first area. The installation position of the touch screen is reasonable, consistent with the view angle of the observer, and at the same time, it is convenient for demonstration operation, and the control screen has the functions of monitoring alarm and data storage and processing, which increases the functionality of the overall device and provides convenience for comprehensive experiments. The PLC expansion module is connected to the slot of the PLC unit through a cable; the PLC unit and the PLC expansion module are installed on the guide rail, so that the PLC unit and the expansion module can be moved and fixed at any time according to the required position of the experiment. The PLC expansion module can be disassembled and replaced, and an appropriate PLC expansion module can be selected according to the experimental requirements. The guide rail is fixed in the middle of the second area; the stepper motor and the stepper motor driver are fixed on one side of the guide rail; the frequency converter is fixed on the other side of the guide rail; the guide rail , stepper motor, stepper motor driver and inverter fixed position is conducive to wiring, the length of the required wire or signal line is the shortest, and the wiring position should try to avoid the intersection of wires or signal lines, which not only saves costs, but also is the most reasonable in wiring . The detection instrument, touch screen, frequency converter, stepper motor driver, power supply module, input unit, output unit, PLC unit and PLC expansion module are selectively connected through wires or signal wires. The connection relationship of the experimental device is not single, which provides conditions for the diversity of experiments, and the experimental device can be connected through wires or signal lines according to the connection relationship required by the experiment. There is more than one detection instrument, which is used to detect voltage signal, current signal, power signal, frequency signal and power factor, and can read data in real time, which provides convenience for experiment monitoring and data reading. The setting of the touch screen and the detection instrument reduces the use of peripheral equipment, provides convenience for the experimental operation, reduces the experimental cost, and improves the experimental efficiency. The setting of AC power supply and DC power supply provides a choice of power supply for different experiments, and the power supply setting is reasonable. The AC power supply adopts a three-phase five-wire system. The power switch is connected to a low-voltage circuit breaker. The material of the experiment box is wood. The detection instrument, touch screen, frequency converter, stepper motor driver, PLC unit and expansion module are all grounded to ensure the safety of the experiment.
附图说明Description of drawings
图1是本发明实施例一的结构示意图Fig. 1 is the structural representation of embodiment one of the present invention
图2是本发明实施例二的结构示意图Fig. 2 is the structural representation of embodiment two of the present invention
图3是本发明实施例三的结构示意图Fig. 3 is the structural representation of embodiment three of the present invention
图4是本发明实施例四的结构示意图Fig. 4 is a schematic structural view of Embodiment 4 of the present invention
具体实施方式Detailed ways
实施例一如图1所示,一种PLC实验装置由检测仪表、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块组成,为关于PLC的实验提供了基本实验仪器。所述输出单元包括变频器及指示灯。变频器可调速驱动系统,通过变频驱动技术改变步进电机驱动器的工作电压的频率和幅度,平滑控制交流电动机速度及转矩。变频器代替了传统直流电动机调整步进电机驱动器的转速,缩小了设备体积,大幅度降低了维修率,提高了实验的稳定性。Embodiment 1 As shown in Figure 1, a kind of PLC experimental device is made up of detection instrument, stepper motor, stepper motor driver, power supply module, input unit, output unit, PLC unit and PLC expansion module, provides for the experiment about PLC basic experimental equipment. The output unit includes a frequency converter and an indicator light. Inverter adjustable speed drive system, through variable frequency drive technology to change the frequency and amplitude of the working voltage of the stepper motor driver, smoothly control the speed and torque of the AC motor. The frequency converter replaces the traditional DC motor to adjust the speed of the stepper motor driver, reduces the size of the equipment, greatly reduces the maintenance rate, and improves the stability of the experiment.
输出单元可以外接外围设备,提供了实验种类的多样性。输入单元可连接所需电源设备。The output unit can be connected with peripheral equipment, which provides a variety of experimental types. The input unit can be connected to the required power supply equipment.
所述综合实验装置放置于箱体内,所述实验装置放置于箱体内,体积小且方便携带,并且可为多种实验提供基本实验装置。所述检测仪表为一个以上,不同检测仪表可以同时监测电压信号、电流信号、功率信号、频率信号以及功率因数等信号。可实时读取数据,为实验的监控及数据的读取提供了便利。The comprehensive experimental device is placed in the box, the experimental device is placed in the box, small in size and easy to carry, and can provide basic experimental devices for various experiments. There is more than one detection instrument, and different detection instruments can simultaneously monitor signals such as voltage signal, current signal, power signal, frequency signal and power factor. The data can be read in real time, which provides convenience for the monitoring of the experiment and the reading of the data.
所述变频器、步进电机、步进电机驱动器、检测仪表、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块安装在所述箱体的第二区域。实验仪器集成在第二区域内,实验操作更加方便。所述PLC扩展模块通过电缆与所述PLC单元的插槽连接。所述PLC单元及所述PLC扩展模块安装在导轨上,使PLC单元及扩展模块可根据实验所需位置随时移动及固定。所述PLC扩展模块可拆卸及替换,根据实验要求选择合适的PLC扩展模块。所述导轨固定在所述第二区域的中间位置;所述步进电机及所述步进电机驱动器固定在所述导轨一侧;所述变频器固定在所述导轨另一侧;所述导轨、步进电机、步进电机驱动器及变频器的固定位置有利于布线,所需导线或信号线的长度最短,布线位置尽量避免导线或信号线的交叉,保障了实验的准确性。不仅节约成本,并且在布线上最合理。所述检测仪表、变频器、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块通过导线或信号线选择性的连接。所述实验装置的连接关系并不是单一的,这就为实验的多样性提供了条件,可根据实验所需的连接关系,通过导线或信号线连接对实验装置进行连接。为多种实验提供了基础设备,例如PLC的基础实训、PLC综合实训,变频器的认识、操作、参数设定及通讯实训,模拟量程序的模拟量模块2AD、4DA的使用编程方法技巧,PID运算等。The frequency converter, stepping motor, stepping motor driver, detection instrument, power module, input unit, output unit, PLC unit and PLC expansion module are installed in the second area of the box body. The experimental instruments are integrated in the second area, which makes the experimental operation more convenient. The PLC expansion module is connected to the slot of the PLC unit through a cable. The PLC unit and the PLC expansion module are installed on the guide rail, so that the PLC unit and the expansion module can be moved and fixed at any time according to the position required by the experiment. The PLC expansion module can be disassembled and replaced, and an appropriate PLC expansion module can be selected according to the experimental requirements. The guide rail is fixed in the middle of the second area; the stepper motor and the stepper motor driver are fixed on one side of the guide rail; the frequency converter is fixed on the other side of the guide rail; the guide rail , stepper motor, stepper motor driver and inverter fixed position is conducive to wiring, the length of the required wire or signal line is the shortest, the wiring position avoids crossing of wires or signal lines as far as possible, ensuring the accuracy of the experiment. Not only cost saving, but also the most reasonable in wiring. The detection instrument, frequency converter, stepping motor, stepping motor driver, power supply module, input unit, output unit, PLC unit and PLC expansion module are selectively connected through wires or signal wires. The connection relationship of the experimental device is not single, which provides conditions for the diversity of experiments, and the experimental device can be connected through wires or signal lines according to the connection relationship required by the experiment. Provide basic equipment for a variety of experiments, such as PLC basic training, PLC comprehensive training, inverter knowledge, operation, parameter setting and communication training, analog program analog module 2AD, 4DA use programming method Skills, PID operation, etc.
所述PLC单元及PLC扩展模块可为不同型号,为操作者提供不同选择。所述电源模块包括交流电源、直流稳压电源及电源开关。所述直流稳压电源可提供24V和5V电源。电源提供了交流和直流,为不同实验提供了可选择电源。The PLC unit and the PLC expansion module can be of different models, providing operators with different choices. The power module includes an AC power supply, a DC stabilized power supply and a power switch. The DC stabilized power supply can provide 24V and 5V power. The power supply provides AC and DC, providing optional power for different experiments.
所述交流电源为三相四线制电源或三相五线制电源;所述电源开关连接低压断路器;所述实验箱的材质是木质的;所述检测仪表、变频器、步进电机、步进电机驱动器、PLC单元及扩展模块接地。以上所述不仅保障了仪器的安全性,防止漏电,同时也保证了操作人员的安全性。The AC power supply is a three-phase four-wire system power supply or a three-phase five-wire system power supply; the power switch is connected to a low-voltage circuit breaker; the material of the experiment box is wooden; the detection instrument, frequency converter, stepping motor, Stepper motor driver, PLC unit and expansion modules are grounded. The above not only guarantees the safety of the instrument and prevents leakage, but also ensures the safety of the operator.
所述PLC实验装置为实验提供了不同电源,PLC单元及PLC扩展模块可为不同型号,为操作者提供不同选择。输出单元可以外接外围设备,提供了实验种类的多样性。输入单元可连接所需电源设备。变频器的使用缩小了设备体积,大幅度降低了维修率,提高了实验的稳定性。三相五线制电源、低压断路器、箱体材料选用木质及检测仪表、变频器、步进电机、步进电机驱动器、PLC单元、PLC扩展模块接地保障并提高了实验的安全性。所述检测仪表可实时读取数据,为实验的监控及数据的读取提供了便利。变频器的使用缩小了设备体积,大幅度降低了维修率,提高了实验的稳定性。The PLC experimental device provides different power sources for the experiment, and the PLC unit and the PLC expansion module can be of different models, providing operators with different choices. The output unit can be connected with peripheral equipment, which provides a variety of experimental types. The input unit can be connected to the required power supply equipment. The use of frequency converter reduces the size of the equipment, greatly reduces the maintenance rate, and improves the stability of the experiment. The three-phase five-wire power supply, low-voltage circuit breaker, and box materials are made of wood and testing instruments, frequency converters, stepper motors, stepper motor drivers, PLC units, and PLC expansion modules are grounded to ensure and improve the safety of the experiment. The detection instrument can read data in real time, which provides convenience for experiment monitoring and data reading. The use of frequency converter reduces the size of the equipment, greatly reduces the maintenance rate, and improves the stability of the experiment.
实施例二如图2所示,一种PLC实验装置,所述装置由检测仪表、触摸屏、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块组成,为关于PLC的实验提供了基本实验仪器。变频器可调速驱动系统,通过变频驱动技术改变步进电机驱动器的工作电压的频率和幅度,平滑控制交流电动机速度及转矩。变频器代替了传统直流电动机调整步进电机驱动器的转速,缩小了设备体积,大幅度降低了维修率,提高了实验的稳定性。Embodiment two As shown in Figure 2, a kind of PLC experimental device, described device is made up of detection instrument, touch screen, stepper motor, stepper motor driver, power supply module, input unit, output unit, PLC unit and PLC extension module, Basic experimental instruments are provided for experiments on PLC. Inverter adjustable speed drive system, through variable frequency drive technology to change the frequency and amplitude of the working voltage of the stepper motor driver, smoothly control the speed and torque of the AC motor. The frequency converter replaces the traditional DC motor to adjust the speed of the stepper motor driver, reduces the size of the equipment, greatly reduces the maintenance rate, and improves the stability of the experiment.
输出单元可以外接外围设备,提供了实验种类的多样性。输入单元可连接所需电源设备。The output unit can be connected with peripheral equipment, which provides a variety of experimental types. The input unit can be connected to the required power supply equipment.
所述综合实验装置放置于箱体内,所述实验装置放置于箱体内,体积小且方便携带,并且可为多种实验提供基本实验装置。所述检测仪表为一个以上,不同检测仪表可以同时监测电压信号、电流信号、功率信号、频率信号以及功率因数等信号,可实时读取数据,为实验的监控及数据的读取提供了便利。The comprehensive experimental device is placed in the box, the experimental device is placed in the box, small in size and easy to carry, and can provide basic experimental devices for various experiments. The detection instrument is more than one, and different detection instruments can simultaneously monitor signals such as voltage signal, current signal, power signal, frequency signal and power factor, and can read data in real time, which provides convenience for experiment monitoring and data reading.
所述触摸屏安装在所述箱体的第一区域,所述变频器、步进电机、步进电机驱动器、检测仪表、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块安装在所述箱体的第二区域。所述第一区域为观察者的一侧,所述第二区域为第一区域的对侧。触摸屏的安装位置合理,与观察者的视角相符,同时便于演示操作,并且控制屏有监控报警和数据存储处理的功能,增加了整体装置的功能性,为综合实验提供了方便。当触摸屏与检测仪表连接,同时形成闭合回路时,触摸屏同时能读出检测仪表的度数,为读取数据提供了直观的数据。触摸屏和检测仪表的设置减少了外围设备的使用,为实验操作提供了方便,减少了实验成本,提高了实验效率。所述PLC扩展模块通过电缆与所述PLC单元的插槽连接。所述PLC单元及所述PLC扩展模块安装在导轨上,使PLC单元及扩展模块可根据实验所需位置随时移动及固定。所述PLC扩展模块可拆卸及替换,根据实验要求选择合适的PLC扩展模块。所述导轨固定在所述第二区域的中间位置;所述步进电机及所述步进电机驱动器固定在所述导轨一侧;所述变频器固定在所述导轨另一侧;所述导轨、步进电机、步进电机驱动器及变频器的固定位置有利于布线,所需导线或信号线的长度最短,布线位置尽量避免导线或信号线的交叉,保障了实验的准确性。不仅节约成本,并且在布线上最合理。所述检测仪表、变频器、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块通过导线或信号线选择性的连接。所述实验装置的连接关系并不是单一的,这就为实验的多样性提供了条件,可根据实验所需的连接关系,通过导线或信号线连接对实验装置进行连接。为多种实验提供了基础设备,例如PLC的基础实训、PLC综合实训,变频器的认识、操作、参数设定及通讯实训,模拟量程序的模拟量模块2AD、4DA的使用编程方法技巧,PID运算,步进电机定位控制,控制触摸屏的认识、操作、应用实训等。The touch screen is installed in the first area of the box, and the frequency converter, stepping motor, stepping motor driver, testing instrument, power supply module, input unit, output unit, PLC unit and PLC expansion module are installed in the The second area of the box. The first area is the observer's side, and the second area is the opposite side of the first area. The installation position of the touch screen is reasonable, consistent with the view angle of the observer, and at the same time, it is convenient for demonstration operation, and the control screen has the functions of monitoring alarm and data storage and processing, which increases the functionality of the overall device and provides convenience for comprehensive experiments. When the touch screen is connected with the testing instrument to form a closed loop at the same time, the touch screen can read the degree of the testing instrument at the same time, providing intuitive data for reading data. The setting of the touch screen and the detection instrument reduces the use of peripheral equipment, provides convenience for the experimental operation, reduces the experimental cost, and improves the experimental efficiency. The PLC expansion module is connected to the slot of the PLC unit through a cable. The PLC unit and the PLC expansion module are installed on the guide rail, so that the PLC unit and the expansion module can be moved and fixed at any time according to the position required by the experiment. The PLC expansion module can be disassembled and replaced, and an appropriate PLC expansion module can be selected according to the experimental requirements. The guide rail is fixed in the middle of the second area; the stepper motor and the stepper motor driver are fixed on one side of the guide rail; the frequency converter is fixed on the other side of the guide rail; the guide rail , stepper motor, stepper motor driver and inverter fixed position is conducive to wiring, the length of the required wire or signal line is the shortest, the wiring position avoids crossing of wires or signal lines as far as possible, ensuring the accuracy of the experiment. Not only cost saving, but also the most reasonable in wiring. The detection instrument, frequency converter, stepping motor, stepping motor driver, power supply module, input unit, output unit, PLC unit and PLC expansion module are selectively connected through wires or signal wires. The connection relationship of the experimental device is not single, which provides conditions for the diversity of the experiment, and the experimental device can be connected through wires or signal lines according to the connection relationship required for the experiment. Provide basic equipment for a variety of experiments, such as PLC basic training, PLC comprehensive training, inverter knowledge, operation, parameter setting and communication training, analog program analog module 2AD, 4DA use programming method Skills, PID calculation, stepping motor positioning control, understanding, operation and application training of controlling touch screen, etc.
所述PLC单元及PLC扩展模块可为不同型号,为操作者提供不同选择。所述电源模块包括交流电源、直流稳压电源及电源开关。所述直流稳压电源可提供24V和5V电源。电源提供了交流和直流,为不同实验提供了可选择电源。The PLC unit and the PLC expansion module can be of different models, providing operators with different choices. The power module includes an AC power supply, a DC stabilized power supply and a power switch. The DC stabilized power supply can provide 24V and 5V power. The power supply provides AC and DC, providing optional power for different experiments.
所述交流电源为三相四线制电源或三相五线制电源;所述电源开关连接低压断路器;所述实验箱的材质是木质的;所述检测仪表、变频器、步进电机、步进电机驱动器、PLC单元及扩展模块接地。以上所述不仅保障了仪器的安全性,防止漏电,同时也保证了操作人员的安全性。The AC power supply is a three-phase four-wire system power supply or a three-phase five-wire system power supply; the power switch is connected to a low-voltage circuit breaker; the material of the experiment box is wooden; the detection instrument, frequency converter, stepping motor, Stepper motor driver, PLC unit and expansion modules are grounded. The above not only guarantees the safety of the instrument and prevents leakage, but also ensures the safety of the operator.
所述PLC实验装置为实验提供了不同电源,PLC单元及PLC扩展模块可为不同型号,为操作者提供不同选择。输出单元可以外接外围设备,提供了实验种类的多样性。输入单元可连接所需电源设备。变频器的使用缩小了设备体积,大幅度降低了维修率,提高了实验的稳定性。三相五线制电源、低压断路器、箱体材料选用木质及检测仪表、变频器、步进电机、步进电机驱动器、PLC单元、PLC扩展模块接地保障并提高了实验的安全性。变频器的使用缩小了设备体积,大幅度降低了维修率。所述装置还包括检测仪表,可实时读取数据,为实验的监控及数据的读取提供了便利。触摸屏设置在观察者的一侧,结构设置合理,便于直观的演示操作。并且控制屏有监控报警和数据存储处理的功能,增加了整体装置的功能性,为综合实验提供了方便。所述PLC实验装置减少了外围设备的使用,为实验操作提供了方便,减少了实验成本,提高了实验效率。The PLC experimental device provides different power sources for the experiment, and the PLC unit and the PLC expansion module can be of different models, providing operators with different choices. The output unit can be connected with peripheral equipment, which provides a variety of experimental types. The input unit can be connected to the required power supply equipment. The use of frequency converter reduces the size of the equipment, greatly reduces the maintenance rate, and improves the stability of the experiment. The three-phase five-wire power supply, low-voltage circuit breaker, and box materials are made of wood and testing instruments, frequency converters, stepper motors, stepper motor drivers, PLC units, and PLC expansion modules are grounded to ensure and improve the safety of the experiment. The use of frequency converter reduces the size of the equipment and greatly reduces the maintenance rate. The device also includes a detection instrument, which can read data in real time, and provides convenience for experiment monitoring and data reading. The touch screen is set on the side of the observer, and the structure is set reasonably, which is convenient for intuitive demonstration operation. Moreover, the control panel has the functions of monitoring and alarming and data storage and processing, which increases the functionality of the overall device and provides convenience for comprehensive experiments. The PLC experiment device reduces the use of peripheral equipment, provides convenience for experiment operation, reduces experiment cost, and improves experiment efficiency.
实施例三如图3所示,自动生产线安装与调试系统,通过一种PLC实验装置配合安装及调试,所述装置由检测仪表、触摸屏、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块组成。所述输出单元包括变频器及指示灯。所述实验装置放置于箱体内,所述箱体的材质是木质的。所述触摸屏安装在所述箱体的第一区域,所述变频器、步进电机、步进电机驱动器、检测仪表、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块安装在所述箱体的第二区域。所述第一区域为观察者的一侧,所述第二区域为第一区域的对侧。所述PLC扩展模块通过电缆与所述PLC单元的插槽连接,所述PLC单元及所述PLC扩展模块安装在导轨上,所述PLC扩展模块可拆卸替换,所述导轨固定在所述第二区域的中间位置。所述步进电机及所述步进电机驱动器固定在所述导轨一侧,所述变频器固定在所述导轨另一侧。所述检测仪表、触摸屏、变频器、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块通过导线或信号线选择性的连接。所述检测仪表为一个以上,用于检测电压信号、电流信号、功率信号、频率信号以及功率因数。所述电源模块包括交流电源、直流稳压电源及电源开关。所述交流电源为三相四线制电源或三相五线制电源;所述直流稳压电源可提供24V和5V电源。所述电源开关连接低压断路器。所述检测仪表、触摸屏、变频器、步进电机、步进电机驱动器、PLC单元及PLC扩展模块接地。Embodiment 3 As shown in Figure 3, the automatic production line installation and debugging system is installed and debugged through a PLC experimental device. The device is composed of a detection instrument, a touch screen, a stepping motor, a stepping motor driver, a power supply module, and an input unit , Output unit, PLC unit and PLC expansion module. The output unit includes a frequency converter and an indicator light. The experimental device is placed in a box, and the material of the box is wood. The touch screen is installed in the first area of the box, and the frequency converter, stepping motor, stepping motor driver, testing instrument, power supply module, input unit, output unit, PLC unit and PLC expansion module are installed in the The second area of the box. The first area is the observer's side, and the second area is the opposite side of the first area. The PLC expansion module is connected to the slot of the PLC unit through a cable, the PLC unit and the PLC expansion module are installed on the guide rail, the PLC expansion module is detachable and replaceable, and the guide rail is fixed on the second middle of the area. The stepping motor and the stepping motor driver are fixed on one side of the guide rail, and the frequency converter is fixed on the other side of the guide rail. The detection instrument, touch screen, frequency converter, stepping motor, stepping motor driver, power supply module, input unit, output unit, PLC unit and PLC expansion module are selectively connected through wires or signal wires. There is more than one detection instrument, which is used to detect voltage signal, current signal, power signal, frequency signal and power factor. The power module includes an AC power supply, a DC stabilized power supply and a power switch. The AC power supply is a three-phase four-wire power supply or a three-phase five-wire power supply; the DC stabilized power supply can provide 24V and 5V power supply. The power switch is connected to a low-voltage circuit breaker. The detection instrument, touch screen, frequency converter, stepping motor, stepping motor driver, PLC unit and PLC expansion module are grounded.
自动生产线通过所述输入模块与所述自动生产线安装与调试系统相连。所述变频器、触摸屏、步进电机分别与所述PLC单元相连,所述PLC单元与编码器相连,所述PLC单元与所述PLC扩展模块相连,所述PLC扩展模块与A/D模块相连。所述步进电机与所述步进电机驱动器相连。所述触摸屏与电源模块相连,所述电源模块选择直流电源24V。A/D模块、编码器及步进电机的体积较小,所以自动生产线安装与调试系统的可在所述实验箱内配合安装,操作方便。The automatic production line is connected with the automatic production line installation and commissioning system through the input module. The frequency converter, touch screen, and stepping motor are respectively connected to the PLC unit, the PLC unit is connected to the encoder, the PLC unit is connected to the PLC expansion module, and the PLC expansion module is connected to the A/D module . The stepping motor is connected with the stepping motor driver. The touch screen is connected to a power module, and the power module selects a DC power supply of 24V. A/D modules, encoders and stepping motors are small in size, so the automatic production line installation and debugging system can be installed in the experiment box, and the operation is convenient.
所述自动生产线安装与调试系统用到了所述PLC实验装置中的输入模块、输出模块、触摸屏、电源模块、PLC单元、PLC扩展模块、步进电机及步进电机驱动器,同时接入了A/D模块与编码器。所述自动生产线安装与调试系统中没有用到检测仪表,则所述检测仪表、触摸屏、变频器、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块通过导线或信号线选择性的连接。触摸屏可代替检测仪表读取电流、电压、频率等数据。The automatic production line installation and debugging system used the input module, output module, touch screen, power module, PLC unit, PLC expansion module, stepper motor and stepper motor driver in the PLC experimental device, and connected A/ D module and encoder. The detection instrument is not used in the automatic production line installation and debugging system, then the detection instrument, touch screen, frequency converter, stepper motor, stepper motor driver, power supply module, input unit, output unit, PLC unit and PLC expansion module Selective connection via conductors or signal lines. The touch screen can replace the detection instrument to read current, voltage, frequency and other data.
信号线通过PLC单元的通信端口外接PC机,将程序载入。触摸屏的作用可启动/停止操作和工作状态的指示,读出当前变频器的电流、电压、频率等设定,将各槽的工件累计数据在触摸屏上显示,且可以将数据清零。变频器可改变电压的频率,从而调节步进电机的速率,A/D模块将模拟量转换成数字量通过触摸屏显示出来。电源模块为触摸屏提供电源。步进电机可控制抓取机械手精确定位,把工件准确放置到指定的位置。编码器将步进电机旋转的角度反馈给步进驱动器,当步进驱动器收到反馈信号后,再来控制步进电机旋转;从而形成闭环控制,以达到精确控制步进电机旋转的位置。The signal line is connected to an external PC through the communication port of the PLC unit, and the program is loaded. The function of the touch screen is to start/stop the operation and indicate the working status, read out the current, voltage, frequency and other settings of the inverter, display the accumulated data of the workpiece in each slot on the touch screen, and clear the data. The frequency converter can change the frequency of the voltage to adjust the speed of the stepping motor, and the A/D module converts the analog quantity into a digital quantity and displays it on the touch screen. The power module provides power for the touch screen. The stepping motor can control the precise positioning of the grasping manipulator, and place the workpiece accurately at the designated position. The encoder feeds back the rotation angle of the stepper motor to the stepper driver, and when the stepper driver receives the feedback signal, it controls the rotation of the stepper motor; thereby forming a closed-loop control to precisely control the rotation position of the stepper motor.
实施例四如图4所示,车间电机电能监控系统,通过一种PLC实验装置配合安装及调试,所述装置由检测仪表、触摸屏、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块组成。所述输出单元包括变频器及指示灯。所述实验装置放置于箱体内,所述箱体的材质是木质的。所述触摸屏安装在所述箱体的第一区域,所述变频器、步进电机、步进电机驱动器、检测仪表、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块安装在所述箱体的第二区域。所述第一区域为观察者的一侧,所述第二区域为第一区域的对侧。所述PLC扩展模块通过电缆与所述PLC单元的插槽连接,所述PLC单元及所述PLC扩展模块安装在导轨上,所述PLC扩展模块可拆卸替换,所述导轨固定在所述第二区域的中间位置。所述步进电机及所述步进电机驱动器固定在所述导轨一侧,所述变频器固定在所述导轨另一侧。所述检测仪表、触摸屏、变频器、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块通过导线或信号线选择性的连接。所述检测仪表为一个以上,用于检测电压信号、电流信号、功率信号、频率信号以及功率因数。所述电源模块包括交流电源、直流稳压电源及电源开关。所述交流电源为三相四线制电源或三相五线制电源;所述直流稳压电源可提供24V和5V电源。所述电源开关连接低压断路器。所述检测仪表、触摸屏、变频器、步进电机、步进电机驱动器、PLC单元及PLC扩展模块接地。Embodiment 4 As shown in Figure 4, the electric energy monitoring system of the motor in the workshop is installed and debugged through a PLC experimental device. The device is composed of a detection instrument, a touch screen, a stepper motor, a stepper motor driver, a power module, an input unit, It is composed of output unit, PLC unit and PLC expansion module. The output unit includes a frequency converter and an indicator light. The experimental device is placed in a box, and the material of the box is wood. The touch screen is installed in the first area of the box, and the frequency converter, stepping motor, stepping motor driver, testing instrument, power supply module, input unit, output unit, PLC unit and PLC expansion module are installed in the The second area of the box. The first area is the observer's side, and the second area is the opposite side of the first area. The PLC expansion module is connected to the slot of the PLC unit through a cable, the PLC unit and the PLC expansion module are installed on the guide rail, the PLC expansion module is detachable and replaceable, and the guide rail is fixed on the second middle of the area. The stepping motor and the stepping motor driver are fixed on one side of the guide rail, and the frequency converter is fixed on the other side of the guide rail. The detection instrument, touch screen, frequency converter, stepping motor, stepping motor driver, power supply module, input unit, output unit, PLC unit and PLC expansion module are selectively connected through wires or signal wires. There is more than one detection instrument, which is used to detect voltage signal, current signal, power signal, frequency signal and power factor. The power module includes an AC power supply, a DC stabilized power supply and a power switch. The AC power supply is a three-phase four-wire power supply or a three-phase five-wire power supply; the DC stabilized power supply can provide 24V and 5V power supply. The power switch is connected to a low-voltage circuit breaker. The detection instrument, touch screen, frequency converter, stepping motor, stepping motor driver, PLC unit and PLC expansion module are grounded.
所述车间电机通过所述输入模块与车间电机电能监控系统相连。所述检测仪表与所述PLC单元通过485总线相连,所述检测仪表可连接一个以上。所述触摸屏与所述PLC单元相连,电源模块与触摸屏相连,电源模块选择24V直流电源。所述PLC单元通过导线外接一个接触器,所述PLC单元通过modbus总线与PC机相连。车间电机电能监控系统可在所述实验箱内配合安装,操作方便。The workshop motor is connected with the workshop motor power monitoring system through the input module. The detection instrument is connected with the PLC unit through the 485 bus, and more than one detection instrument can be connected. The touch screen is connected with the PLC unit, the power module is connected with the touch screen, and the power module is a 24V DC power supply. The PLC unit is externally connected with a contactor through a wire, and the PLC unit is connected with a PC through a modbus bus. The electric energy monitoring system of the motor in the workshop can be installed in the experiment box, which is easy to operate.
所述车间电机电能监控系统用到了所述PLC实验装置中的输入模块、输出模块、检测仪表、触摸屏、电源模块、PLC单元,同时接入了编码器。所述自动生产线安装与调试系统中没有用到步进电机、步进电机驱动器及PLC扩展模块,则所述检测仪表、触摸屏、变频器、步进电机、步进电机驱动器、电源模块、输入单元、输出单元、PLC单元及PLC扩展模块通过导线或信号线选择性的连接。The workshop electric energy monitoring system uses the input module, output module, detection instrument, touch screen, power module, PLC unit in the PLC experimental device, and is connected with the encoder at the same time. In the automatic production line installation and debugging system, no stepper motor, stepper motor driver and PLC expansion module are used, then the detection instrument, touch screen, frequency converter, stepper motor, stepper motor driver, power module, input unit , output unit, PLC unit and PLC expansion module are selectively connected through wires or signal wires.
Modbus总线通过PLC单元的通信端口外接PC机,将程序载入。触摸屏的作用可启动/停止操作和工作状态的指示从而控制电机的工作状态。通过触摸屏画面从仪表中读取各相电流、电压、功率,总功率、有功功率、无功功率、功率因数,还可通过设置显示各时间段的各种参数。电源模块为触摸屏提供电源电压。The Modbus bus is connected to an external PC through the communication port of the PLC unit, and the program is loaded. The function of the touch screen can start/stop the operation and indicate the working status to control the working status of the motor. Read the current, voltage, power, total power, active power, reactive power, power factor of each phase from the instrument through the touch screen screen, and also display various parameters of each time period through setting. The power module provides power supply voltage for the touch screen.
上述说明示出并描述了本发明的优选实施例,如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The foregoing description shows and describes preferred embodiments of the present invention, and as previously stated, it is to be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments but may be applied to various other embodiments. Combinations, modifications and circumstances, and can be modified within the scope of the inventive concept described herein, by the above teachings or by skill or knowledge in the relevant field. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all be within the protection scope of the appended claims of the present invention.
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