CN104087867B - A kind of ball mill high abrasion antioxidant wear-resistant ball - Google Patents

A kind of ball mill high abrasion antioxidant wear-resistant ball Download PDF

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CN104087867B
CN104087867B CN201410376984.3A CN201410376984A CN104087867B CN 104087867 B CN104087867 B CN 104087867B CN 201410376984 A CN201410376984 A CN 201410376984A CN 104087867 B CN104087867 B CN 104087867B
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ball
temperature
wear
cladding
resistant
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CN104087867A (en
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丁仕武
丁幸
徐帮明
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ANHUI NINGGUO HUADA WEAR-RESISTANT MATERIALS CO LTD
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Ningwu Ningguo City High-Abrasive Material Co Ltd
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Abstract

The invention discloses a kind of ball mill high abrasion antioxidant wear-resistant ball, its composition includes: C, Mn, Si, Ni, Cr, Mo, V, Nb, Ca, Zr, Cu, S, P, surplus are Fe and inevitable impurity;Using laser melting coating and the nitridation process modifying surface to wear-resistant ball, cladding powder includes: Mn, Cr, Si, Al2O3, Al, Co, Fe, nano Ce O2, melting and coating process is: single-channel scanning, argon shield laser cell, and power is 1.5 2.0KW, a diameter of 0.2 0.7mm of tabula rasa, and cladding speed is 2 4mm/s;The parameter of nitridation process is: glow voltage: 0.2 0.58KV, dutycycle: 35 45%, ammonia flow: 0.05 0.08m3/ h, furnace pressure: 220 250Pa, temperature: 400 450 DEG C, the time: 3 5h.Wear-resistant ball of the present invention has non-oxidizability, wearability and the toughness of excellence.

Description

A kind of ball mill high abrasion antioxidant wear-resistant ball
Technical field
The present invention relates to high-abrasive material technical field, particularly relate to a kind of ball mill high abrasion antioxidant wear-resistant Ball.
Background technology
Wear-resistant ball is a kind of crushing medium in ball mill, the material in crushing mill, the most Be widely used in metallurgical mine, cement building material, thermal power generation, flue gas desulfurization, magnetic material, chemical industry, In the industry ball mills such as water-coal-slurry, pellet, slag, superfine powder, flyash, calcium carbonate, quartz sand.
Wear-resistant ball should have following character as a kind of lost material: the hardness that (1) is high, the base of high rigidity Body can resist the abrasive particle micro cutting effect to matrix, embodies the wearability of material to a certain extent; (2) higher plasticity and toughness, strain fatigue drag, brittle failure drag and delamination fatigue resistance, high plasticity and toughness can To reduce or to suppress germinating and the extension of crackle, particularly there is under the operating mode of HI high impact effect excellence Resisting fractre damage capability;(3) high quenching degree, the quenching degree height guarantee of material is under the conditions of large scale Material global tissue is uniform, stable performance, and wearability must give guarantee.
Laser melting coating refers to place selected coating material on by cladding matrix surface with different adding material modes Material is allowed to melt with matrix surface a thin layer through laser irradiation simultaneously, and it is extremely low to form dilution factor after rapid solidification, Become the face coat of metallurgical binding with matrix, significantly improve wear-resisting, anti-corrosion, heat-resisting, the antioxygen of substrate surface Change and the process of electrical characteristic, thus reach the purpose of surface modification or reparation, both met material The requirement of surface particular characteristic, has saved again substantial amounts of noble element, applies and can improve in wear-resistant ball field Wear-resisting, anti-corrosion, heat-resisting, the non-oxidizability of wear-resistant ball.
Nitriding is to make nitrogen-atoms penetrate into the thermo-chemical treatment work of workpiece surface in certain medium at a certain temperature Skill.Common have liquid nitriding, gas nitriding, glow discharge nitriding.Conventional is gas nitriding and glow discharge nitriding. Penetrate into the nitrogen in steel and on the one hand from outward appearance to inner essence form the nitrided iron of different nitrogen content from iron, on the one hand with in steel Alloying element combines and forms various alloy nitrides, these nitride have the highest hardness, heat endurance and The highest spread, thus can make the steel part after nitriding obtain high case hardness, wearability, fatigue strength, Seizure resistance, anti-air and superheated steam corrosive power, anti-temper softening ability, and reduce notch sensitivity. Apply and can improve the case hardness of wear-resistant ball, wearability, fatigue strength in wear-resistant ball, improve wear-resistant ball Performance.
The non-oxidizability of existing wear-resistant ball is not good enough, it is impossible to meet modern society's requirement to wear-resistant ball, therefore, choosing The technical process select suitable composition, controlling to prepare obtains the wear-resistant ball that antioxygenic property is good, combination property is strong It it is the hot issue of research at present.
Summary of the invention
The present invention proposes a kind of ball mill high abrasion antioxidant wear-resistant ball, and this wear-resistant ball has the anti-of excellence Oxidisability, has good wearability, hardness and impact flexibility simultaneously.
The present invention proposes a kind of ball mill high abrasion antioxidant wear-resistant ball, and its constituent presses mass fraction Including: C:1.3-2.0%, Mn:0.12-0.46%, Si:0.53-0.81%, Ni:0.21-0.45%, Cr:4.2-5.95%, Mo:1.1-1.5%, V:0.7-1.0%, Nb:0.2-0.5%, Ca:0.01-0.038%, Zr:0.01-0.015%, Cu:0.01-0.03%, S≤0.028%, P≤0.033%, surplus is Fe and inevitable impurity;
According to above-mentioned constituent proportioning, ball mill high abrasion antioxidant wear-resistant ball is carried out according to following technique Preparation:
S1, melting: steel scrap is joined in medium frequency induction melting furnace, and it is heated to 1500-1520 DEG C, insulation Add ferrochrome, molybdenum-iron, vanadium iron, ferro-niobium after 20-45min, add ferrosilicon and ferromanganese until completely melted, rise Temperature adds nickel alloy, calcium-silicon, ferrozirconium after being heated to being completely melt to 1530-1570 DEG C, and each raw material is complete Fusing obtains molten steel after skimming, and cast, die sinking after molten steel solidifies completely, stove is cooled to room temperature and obtains wear-resistant ball Base;
S2, heat treatment: the wear-resistant ball base obtained in S1 is sequentially passed through normalizing, quenching and high tempering and processes; In normalized treatment, temperature rising to 980-1030 DEG C, be incubated 50-80min, air cooling is to room temperature;In quenching In process, temperature rising to 800-820 DEG C, be incubated 30-75min, water-cooled is to room temperature;At high tempering In reason, temperature rising to 500-530 DEG C, be incubated 130-150min, water-cooled is to room temperature, thus obtains at heat Reason ball base;
S3, heat treatment ball base pretreatment: after the heat treatment ball base sandblasting that will obtain in S2, after washing with acetone Polish with abrasive paper for metallograph, again with washes of absolute alcohol after cleaning with acetone, be positioned in vacuum drying chamber, The temperature of regulation drying box is 55-75 DEG C, obtains pre-processing ball base after insulation 3-4h;
Pre-process before S4, cladding: in alloy powder, add 1-3wt% nano Ce O2After put into ball mill ball Mill 3-5h, puts into vacuum drying chamber afterwards, and the temperature of regulation drying box is 50-85 DEG C, and insulation 3-5h obtains Composite granule;Composite granule is sprayed on the surface of pretreatment ball base with plasma, and thickness is 0.1-0.2mm Ball base is pre-processed before obtaining cladding;Described alloy powder includes by weight: the Mn of 10-15 part, 5-10 The Al of Si, 0.5-1.3 part of Cr, 1-3 part of part2O3, Co, 75-82 part of Al, 1-2 part of 2-3 part Fe;
S5, cladding: before the cladding that will obtain in S4, pretreatment ball base is put into and carried out laser in laser cladding equipment Cladding, obtains cladding wear-resistant ball after cooling;Wherein the technological parameter of laser melting coating is as follows: single-channel scanning, uses Argon shield laser cell, laser power is set to 1.5-2.0KW, a diameter of 0.2-0.7mm of tabula rasa, cladding speed Degree is 2-4mm/s;
S6, nitriding: put in Double-heating multi-functional ion-bombardment by the cladding wear-resistant ball obtained in S5 Row nitridation process obtains described wear-resistant ball, and the parameter of described nitridation process is specific as follows: glow voltage: 0.2-0.58KV, dutycycle: 35-45%, ammonia flow: 0.05-0.08m3/ h, furnace pressure: 220-250Pa, Temperature: 400-450 DEG C, time: 3-5h.
Preferably, above-mentioned ball mill high abrasion antioxidant wear-resistant ball, its constituent is included by mass fraction: C:1.5%, Mn:0.35%, Si:0.73%, Ni:0.42%, Cr:5.56%, Mo:1.36%, V:0.79%, Nb:0.36%, Ca:0.026%, Zr:0.014%, Cu:0.02%, S:0.02%, P:0.031%, surplus is Fe and inevitable impurity.
Preferably, in S2, in normalized treatment, during temperature is risen to 980-1030 DEG C, heat up Speed reduces with the rising of temperature.
Preferably, in S2, in Quenching Treatment, temperature is risen to 800-820 DEG C, is incubated 30-75min, Water-cooled is to during room temperature, and cooling velocity reduces with the reduction of temperature
Preferably, in S2, in normalized treatment, temperature is risen to 1015 DEG C, be incubated 66min, air cooling To room temperature;In Quenching Treatment, temperature rising to 815 DEG C, be incubated 63min, water-cooled is to room temperature;At high temperature In drawing process, temperature rising to 521 DEG C, be incubated 138min, water-cooled is to room temperature.
Preferably, in S4, alloy powder adds 2wt% nano Ce O2After put into ball mill ball milling 4h, puts into vacuum drying chamber afterwards, and the temperature of regulation drying box is 80 DEG C, and insulation 4h obtains composite granule; Composite granule is sprayed on the surface of pretreatment ball base with plasma, and thickness is pre-before 0.15mm obtains cladding Process ball base;Described alloy powder includes by weight: the Mn of 14 parts, the Cr of 8 parts, the Si of 2.5 parts, The Al of 1.0 parts2O3, the Al of 2.2 parts, the Co of 1.3 parts, the Fe of 78 parts.
Preferably, in S5, the technological parameter of laser melting coating is as follows: single-channel scanning, uses argon shield laser Pond, laser power is set to 1.7KW, a diameter of 0.5mm of tabula rasa, and cladding speed is 4mm/s.
Preferably, in S6, the parameter of described nitridation process is specific as follows: glow voltage: 0.5KV, accounts for Empty ratio: 40%, ammonia flow: 0.06m3/ h, furnace pressure: 235Pa, temperature: 440 DEG C, time: 4h.
In ball mill high abrasion antioxidant wear-resistant ball Technology for Heating Processing of the present invention, first carry out at normalizing Reason, has refined crystal grain, has made microstructure homogenization simultaneously, eliminated dendritic structure and overheated structure, eliminate The internal stress of wear-resistant ball, it is provided that the hardness of wear-resistant ball;Quenching technical, the mistake of quenching cooling are carried out afterwards Cheng Zhong, lowers the temperature the initial stage, carries out fast cooling in the scope that overcooling austenite is the most stable, use reduction afterwards Rate of temperature fall, it is ensured that obtain and reduce the internal stress in wear-resistant ball while martensite, prevent deformation and cracking; Carry out high tempering after quenching, the residual stress produced when eliminating wear-resistant ball quenching, reduces fragility, improves Its toughness, prevents its deformation and cracking.
In the preparation technology of ball mill high abrasion antioxidant wear-resistant ball of the present invention, have employed laser melting coating With two kinds of techniques of nitriding, wear-resistant ball is carried out surface modification treatment.During laser melting coating, used multiple Close in powder and with the addition of nano Ce O2, on the one hand, nano Ce O2Under the stirring action in molten bath, uniformly, Being distributed in the liquid metal that cladding is formed of disperse, as the core of heterogeneous nucleation, is greatly improved Liquid metal nucleation rate;On the one hand, nano Ce O2There is big specific surface area, be attached to liquid-solid boundary forward position, Hinder the crystal growth after forming core, refine laser cladding layer tissue;On the one hand, nano Ce O is added2 After, change the institutional framework of cladding layer, refined crystal grain, decrease the internal crystal boundary of microstructure of surface cladding layer and occur A large amount of precipitates;On the other hand, under conditions of high temperature, nano Ce O2Can accelerate in microstructure of surface cladding layer The selective oxidation of Cr element, effectively inhibits Cr2O3Volatilization, improve microstructure of surface cladding layer with wear-resisting The tack of ball, in cladding layer, the refinement of crystal grain is conducive to thermal stress and the release of growth stress, improves molten The anti-strip ability of coating, at high temperature decreases the internal oxidition of wear-resistant ball, enhances the high temperature resistant of wear-resistant ball Property.
The preparation technology of ball mill high abrasion antioxidant wear-resistant ball of the present invention have employed nitridation process pair Wear-resistant ball after laser melting coating has carried out surface process, after nitriding laser cladding layer crystal grain refinement, crystal boundary and Dislocation increases, and the formation for nitride provides extra driving force, reduces and nitrogenizes the standard formed mutually certainly By energy, so that laser cladding layer forms nitride in the temperature rise period of nitriding, add the degree of depth of nitriding, During nitriding, the activation energy needed for atom N grain boundary diffusion is relatively low, and the crystal boundary of laser cladding layer is The diffusion of atom N provides more diffusion admittance, improves the diffusion velocity of atom N, has nitriding Certain catalytic action so as to get coating structure fine and close, internal flawless and hole, be combined with wear-resistant ball Well, improve the non-oxidizability of wear-resistant ball, improve the impact resistance of wear-resistant ball, heat resistance and hard simultaneously Degree.
In ball mill high abrasion antioxidant wear-resistant ball of the present invention, by selecting suitable raw material and proportioning, Optimize Technology for Heating Processing, and use laser melting coating and nitridation process that the surface of wear-resistant ball has been carried out modification, Arrive the ball mill high abrasion antioxidant wear-resistant ball of good combination property.
Detailed description of the invention
Below by specific embodiment, technical scheme is described in detail, it should be appreciated that implement Example is served only for the present invention being described rather than for limiting the invention, any institute on the basis of the present invention The amendment made, equivalent etc. are the most within the scope of the present invention.
Embodiment 1
Ball mill high abrasion antioxidant wear-resistant ball of the present invention, its constituent is included by mass fraction: C:1.3%, Mn:0.33%, Si:0.53%, Ni:0.32%, Cr:4.2%, Mo:1.3%, V:1.0%, Nb:0.3%, Ca:0.038%, Zr:0.013%, Cu:0.03%, S:0.022%, P:0.031%, surplus is Fe and can not The impurity avoided;
According to above-mentioned constituent proportioning, ball mill high abrasion antioxidant wear-resistant ball is carried out according to following technique Preparation:
S1, melting: steel scrap is joined in medium frequency induction melting furnace, and it is heated to 1520 DEG C, it is incubated 20min Rear addition ferrochrome, molybdenum-iron, vanadium iron, ferro-niobium, add ferrosilicon and ferromanganese until completely melted, be warming up to 1570 DEG C Adding nickel alloy, calcium-silicon, ferrozirconium after being heated to being completely melt, each raw material obtains after being completely melt to skim Molten steel, cast, die sinking after molten steel solidifies completely, stove is cooled to room temperature and obtains wear-resistant ball base;
S2, heat treatment: the wear-resistant ball base obtained in S1 is sequentially passed through normalizing, quenching and high tempering and processes; In normalized treatment, temperature rising to 1006 DEG C, be incubated 70min, air cooling is to room temperature;In Quenching Treatment, Temperature rising to 806 DEG C, is incubated 71min, water-cooled is to room temperature;In high tempering processes, temperature is risen to 530 DEG C, being incubated 130min, water-cooled is to room temperature, thus obtains being heat-treated ball base;
S3, heat treatment ball base pretreatment: after the heat treatment ball base sandblasting that will obtain in S2, after washing with acetone Polish 15min with abrasive paper for metallograph, clean 3 times with acetone, with washes of absolute alcohol 2 times, be positioned over vacuum In drying box, the temperature of regulation drying box is 55 DEG C, obtains pre-processing ball base after insulation 4h;
Pre-process before S4, cladding: in alloy powder, add 2wt% nano Ce O2After put into ball mill ball milling 3h, puts into vacuum drying chamber afterwards, and the temperature of regulation drying box is 72 DEG C, and insulation 4.3h obtains composite granule; Composite granule is sprayed on the surface of pretreatment ball base with plasma, and thickness is pre-before 0.16mm obtains cladding Process ball base;Described alloy powder includes by weight: the Mn of 10 parts, the Cr of 8.3 parts, the Si of 1 part, The Al of 1.0 parts2O3, the Al of 3 parts, the Co of 1 part, 75 parts of Fe;
S5, cladding: before the cladding that will obtain in S4, pretreatment ball base is put into and carried out laser in laser cladding equipment Cladding, obtains cladding wear-resistant ball after cooling;Wherein the technological parameter of laser melting coating is as follows: single-channel scanning, uses Argon shield laser cell, laser power is set to 1.7KW, a diameter of 0.2mm of tabula rasa, and cladding speed is 3mm/s;
S6, nitriding: put in Double-heating multi-functional ion-bombardment by the cladding wear-resistant ball obtained in S5 Row nitridation process obtains described wear-resistant ball, and the parameter of described nitridation process is specific as follows: glow voltage: 0.58KV, Dutycycle: 45%, ammonia flow: 0.08m3/ h, furnace pressure: 220Pa, temperature: 450 DEG C, time: 3h.
Embodiment 2
Ball mill high abrasion antioxidant wear-resistant ball of the present invention, its constituent is included by mass fraction: C:2.0%, Mn:0.46%, Si:0.81%, Ni:0.21%, Cr:5.95%, Mo:1.5%, V:0.7%, Nb:0.2%, Ca:0.023%, Zr:0.015%, Cu:0.02%, S:0.02%, P:0.033%, surplus is Fe and can not The impurity avoided;
According to above-mentioned constituent proportioning, ball mill high abrasion antioxidant wear-resistant ball is carried out according to following technique Preparation:
S1, melting: steel scrap is joined in medium frequency induction melting furnace, and it is heated to 1500 DEG C, it is incubated 45min Rear addition ferrochrome, molybdenum-iron, vanadium iron, ferro-niobium, add ferrosilicon and ferromanganese until completely melted, be warming up to 1560 DEG C Adding nickel alloy, calcium-silicon, ferrozirconium after being heated to being completely melt, each raw material obtains after being completely melt to skim Molten steel, cast, die sinking after molten steel solidifies completely, stove is cooled to room temperature and obtains wear-resistant ball base;
S2, heat treatment: the wear-resistant ball base obtained in S1 is sequentially passed through normalizing, quenching and high tempering and processes; In normalized treatment, temperature rising to 980 DEG C, be incubated 80min, air cooling is to room temperature;In Quenching Treatment, Temperature rising to 800 DEG C, is incubated 75min, water-cooled is to room temperature;In high tempering processes, temperature is risen to 523 DEG C, being incubated 134min, water-cooled is to room temperature, thus obtains being heat-treated ball base;Wherein, in normalized treatment In, during temperature rises to 980 DEG C, heating rate reduces with the rising of temperature and averagely heats up speed Rate is 5 DEG C/min;In Quenching Treatment, temperature rising to 800 DEG C, be incubated 75min, water-cooled is to room temperature During, cooling velocity reduces with the reduction of temperature;
S3, heat treatment ball base pretreatment: after the heat treatment ball base sandblasting that will obtain in S2, after washing with acetone Polish 20min with abrasive paper for metallograph, clean 3 times with acetone, with washes of absolute alcohol 2 times, be positioned over vacuum In drying box, the temperature of regulation drying box is 63 DEG C, obtains pre-processing ball base after insulation 3.6h;
Pre-process before S4, cladding: in alloy powder, add 1wt% nano Ce O2After put into ball mill ball milling 5h, puts into vacuum drying chamber afterwards, and the temperature of regulation drying box is 50 DEG C, and insulation 5h obtains composite granule; Composite granule is sprayed on the surface of pretreatment ball base with plasma, and thickness is to locate in advance before 0.1mm obtains cladding Reason ball base;Described alloy powder includes by weight: the Mn of 12 parts, the Cr of 5 parts, the Si of 2.6 parts, The Al of 1.3 parts2O3, the Al of 2.3 parts, the Co of 1.6 parts, 82 parts of Fe;
S5, cladding: before the cladding that will obtain in S4, pretreatment ball base is put into and carried out laser in laser cladding equipment Cladding, obtains cladding wear-resistant ball after cooling;Wherein the technological parameter of laser melting coating is as follows: single-channel scanning, uses Argon shield laser cell, laser power is set to 2.0KW, a diameter of 0.7mm of tabula rasa, and cladding speed is 2mm/s;
S6, nitriding: put in Double-heating multi-functional ion-bombardment by the cladding wear-resistant ball obtained in S5 Row nitridation process obtains described wear-resistant ball, and the parameter of described nitridation process is specific as follows: glow voltage: 0.38KV, Dutycycle: 35%, ammonia flow: 0.065m3/ h, furnace pressure: 250Pa, temperature: 400 DEG C, time: 5h.
Embodiment 3
Ball mill high abrasion antioxidant wear-resistant ball of the present invention, its constituent is included by mass fraction: C:1.7%, Mn:0.12%, Si:0.69%, Ni:0.45%, Cr:5.21%, Mo:1.1%, V:0.9%, Nb:0.5%, Ca:0.01%, Zr:0.01%, Cu:0.01%, S:0.028%, P:0.03%, surplus is Fe and can not keep away The impurity exempted from;
According to above-mentioned constituent proportioning, ball mill high abrasion antioxidant wear-resistant ball is carried out according to following technique Preparation:
S1, melting: steel scrap is joined in medium frequency induction melting furnace, and it is heated to 1506 DEG C, it is incubated 40min Rear addition ferrochrome, molybdenum-iron, vanadium iron, ferro-niobium, add ferrosilicon and ferromanganese until completely melted, be warming up to 1530 DEG C Adding nickel alloy, calcium-silicon, ferrozirconium after being heated to being completely melt, each raw material obtains after being completely melt to skim Molten steel, cast, die sinking after molten steel solidifies completely, stove is cooled to room temperature and obtains wear-resistant ball base;
S2, heat treatment: the wear-resistant ball base obtained in S1 is sequentially passed through normalizing, quenching and high tempering and processes; In normalized treatment, temperature rising to 1030 DEG C, be incubated 50min, air cooling is to room temperature;In Quenching Treatment, Temperature rising to 820 DEG C, is incubated 30min, water-cooled is to room temperature;During high tempering, temperature is risen to 500 DEG C, being incubated 150min, water-cooled is to room temperature, thus obtains being heat-treated ball base;Wherein, in normalized treatment In, during temperature rises to 1030 DEG C, heating rate reduces with the rising of temperature and averagely heats up speed Rate is 8 DEG C/min;In Quenching Treatment, temperature rising to 820 DEG C, be incubated 30min, water-cooled is to room temperature During, cooling velocity reduces with the reduction of temperature;
S3, heat treatment ball base pretreatment: after the heat treatment ball base sandblasting that will obtain in S2, after washing with acetone Polish 18min with abrasive paper for metallograph, clean 3 times with acetone, with washes of absolute alcohol 2 times, be positioned over vacuum In drying box, the temperature of regulation drying box is 75 DEG C, obtains pre-processing ball base after insulation 3h;
Pre-process before S4, cladding: in alloy powder, add 3wt% nano Ce O2After put into ball mill ball milling 4h, puts into vacuum drying chamber afterwards, and the temperature of regulation drying box is 85 DEG C, and insulation 3h obtains composite granule; Composite granule is sprayed on the surface of pretreatment ball base with plasma, and thickness is to locate in advance before 0.2mm obtains cladding Reason ball base;Described alloy powder includes by weight: the Mn of 15 parts, the Cr of 10 parts, the Si of 3 parts, The Al of 0.5 part2O3, the Al of 2 parts, the Co of 2 parts, 79 parts of Fe;
S5, cladding: before the cladding that will obtain in S4, pretreatment ball base is put into and carried out laser in laser cladding equipment Cladding, obtains cladding wear-resistant ball after cooling;Wherein the technological parameter of laser melting coating is as follows: single-channel scanning, uses Argon shield laser cell, laser power is set to 1.5KW, a diameter of 0.4mm of tabula rasa, and cladding speed is 4mm/s;
S6, nitriding: put in Double-heating multi-functional ion-bombardment by the cladding wear-resistant ball obtained in S5 Row nitridation process obtains described wear-resistant ball, and the parameter of described nitridation process is specific as follows: glow voltage: 0.2KV, Dutycycle: 40%, ammonia flow: 0.08m3/ h, furnace pressure: 230Pa, temperature: 435 DEG C, time: 4.3h.
Embodiment 4
Ball mill high abrasion antioxidant wear-resistant ball of the present invention, its constituent is included by mass fraction: C:1.5%, Mn:0.35%, Si:0.73%, Ni:0.42%, Cr:5.56%, Mo:1.36%, V:0.79%, Nb:0.36%, Ca:0.026%, Zr:0.014%, Cu:0.02%, S:0.02%, P:0.031%, surplus is Fe and inevitable impurity;
According to above-mentioned constituent proportioning, ball mill high abrasion antioxidant wear-resistant ball is carried out according to following technique Preparation:
S1, melting: steel scrap is joined in medium frequency induction melting furnace, and it is heated to 1515 DEG C, it is incubated 34min Rear addition ferrochrome, molybdenum-iron, vanadium iron, ferro-niobium, add ferrosilicon and ferromanganese until completely melted, be warming up to 1556 DEG C Adding nickel alloy, calcium-silicon, ferrozirconium after being heated to being completely melt, each raw material obtains after being completely melt to skim Molten steel, cast, die sinking after molten steel solidifies completely, stove is cooled to room temperature and obtains wear-resistant ball base;
S2, heat treatment: the wear-resistant ball base obtained in S1 is sequentially passed through normalizing, quenching and high tempering and processes; In normalized treatment, temperature rising to 1015 DEG C, be incubated 66min, air cooling is to room temperature;In Quenching Treatment, Temperature rising to 815 DEG C, is incubated 63min, water-cooled is to room temperature;During high tempering, temperature is risen to 521 DEG C, being incubated 138min, water-cooled is to room temperature, thus obtains being heat-treated ball base;Wherein, in normalized treatment During, during temperature rises to 1015 DEG C, heating rate reduces with the rising of temperature and averagely rises Temperature speed is 7 DEG C/min;In quenching process, temperature rising to 815 DEG C, be incubated 63min, water-cooled is to room During temperature, cooling velocity reduces with the reduction of temperature;
S3, heat treatment ball base pretreatment: after the heat treatment ball base sandblasting that will obtain in S2, after washing with acetone Polish 17min with abrasive paper for metallograph, clean 3 times with acetone, with washes of absolute alcohol 2 times, be positioned over vacuum In drying box, the temperature of regulation drying box is 59 DEG C, obtains pre-processing ball base after insulation 3.8h;
Pre-process before S4, cladding: in alloy powder, add 2wt% nano Ce O2After put into ball mill ball milling 4h, puts into vacuum drying chamber afterwards, and the temperature of regulation drying box is 80 DEG C, and insulation 4h obtains composite granule; Composite granule is sprayed on the surface of pretreatment ball base with plasma, and thickness is pre-before 0.15mm obtains cladding Process ball base;Described alloy powder includes by weight: the Mn of 14 parts, the Cr of 8 parts, the Si of 2.5 parts, The Al of 1.0 parts2O3, the Al of 2.2 parts, the Co of 1.3 parts, the Fe of 78 parts;
S5, cladding: before the cladding that will obtain in S4, pretreatment ball base is put into and carried out laser in laser cladding equipment Cladding, obtains cladding wear-resistant ball after cooling;Wherein the technological parameter of laser melting coating is as follows: single-channel scanning, uses Argon shield laser cell, laser power is set to 1.7KW, a diameter of 0.5mm of tabula rasa, and cladding speed is 4mm/s;
S6, nitriding: put in Double-heating multi-functional ion-bombardment by the cladding wear-resistant ball obtained in S5 Row nitridation process obtains described wear-resistant ball, and the parameter of described nitridation process is specific as follows: glow voltage: 0.5KV, Dutycycle: 40%, ammonia flow: 0.06m3/ h, furnace pressure: 235Pa, temperature: 440 DEG C, time: 4h.

Claims (15)

1. a ball mill high abrasion antioxidant wear-resistant ball, it is characterised in that by mass fraction by following group Become into and be grouped into: C:1.3-2.0%, Mn:0.12-0.46%, Si:0.53-0.81%, Ni:0.21-0.45%, Cr:4.2-5.95%, Mo:1.1-1.5%, V:0.7-1.0%, Nb:0.2-0.5%, Ca:0.01-0.038%, Zr:0.01-0.015%, Cu:0.01-0.03%, S≤0.028%, P≤0.033%, surplus is Fe and can not keep away The impurity exempted from;
According to above-mentioned constituent proportioning, ball mill high abrasion antioxidant wear-resistant ball is carried out according to following technique Preparation:
S1, melting: steel scrap is joined in medium frequency induction melting furnace, and it is heated to 1500-1520 DEG C, insulation Add ferrochrome, molybdenum-iron, vanadium iron, ferro-niobium after 20-45min, add ferrosilicon and ferromanganese until completely melted, rise Temperature adds nickel alloy, calcium-silicon, ferrozirconium after being heated to being completely melt to 1530-1570 DEG C, and each raw material is complete Fusing obtains molten steel after skimming, and cast, die sinking after molten steel solidifies completely, stove is cooled to room temperature and obtains wear-resistant ball Base;
S2, heat treatment: the wear-resistant ball base obtained in S1 is sequentially passed through normalizing, quenching and high tempering and processes; In normalized treatment, temperature rising to 980-1030 DEG C, be incubated 50-80min, air cooling is to room temperature;In quenching In process, temperature rising to 800-820 DEG C, be incubated 30-75min, water-cooled is to room temperature;At high tempering In reason, temperature rising to 500-530 DEG C, be incubated 130-150min, water-cooled is to room temperature, thus obtains at heat Reason ball base;
S3, heat treatment ball base pretreatment: after the heat treatment ball base sandblasting that will obtain in S2, after washing with acetone Polish with abrasive paper for metallograph, again with washes of absolute alcohol after cleaning with acetone, be positioned in vacuum drying chamber, The temperature of regulation drying box is 55-75 DEG C, obtains pre-processing ball base after insulation 3-4h;
Pre-process before S4, cladding: in alloy powder, add 1-3wt% nano Ce O2After put into ball mill ball Mill 3-5h, puts into vacuum drying chamber afterwards, and the temperature of regulation drying box is 50-85 DEG C, and insulation 3-5h obtains Composite granule;Composite granule is sprayed on the surface of pretreatment ball base with plasma, and thickness is 0.1-0.2mm Ball base is pre-processed before obtaining cladding;Described alloy powder consists of the following composition by weight: 10-15 part The Al of Si, 0.5-1.3 part of Cr, 1-3 part of Mn, 5-10 part2O3, 2-3 part Al, 1-2 part Co, 75-82 part Fe;
S5, cladding: before the cladding that will obtain in S4, pretreatment ball base is put into and carried out laser in laser cladding equipment Cladding, obtains cladding wear-resistant ball after cooling;Wherein the technological parameter of laser melting coating is as follows: single-channel scanning, uses Argon shield laser cell, laser power is set to 1.5-2.0KW, a diameter of 0.2-0.7mm of tabula rasa, cladding speed Degree is 2-4mm/s;
S6, nitriding: put in Double-heating multi-functional ion-bombardment by the cladding wear-resistant ball obtained in S5 Row nitridation process obtains described wear-resistant ball, and the parameter of described nitridation process is specific as follows: glow voltage: 0.2-0.58KV, dutycycle: 35-45%, ammonia flow: 0.05-0.08m3/ h, furnace pressure: 220-250Pa, Temperature: 400-450 DEG C, time: 3-5h.
Ball mill high abrasion antioxidant wear-resistant ball the most according to claim 1, it is characterised in that press Mass fraction consists of into and is grouped into: C:1.5%, Mn:0.35%, Si:0.73%, Ni:0.42%, Cr:5.56%, Mo:1.36%, V:0.79%, Nb:0.36%, Ca:0.026%, Zr:0.014%, Cu:0.02%, S:0.02%, P:0.031%, surplus is Fe and inevitable impurity.
Ball mill high abrasion antioxidant wear-resistant ball the most according to claim 2, it is characterised in that In S2, in normalized treatment, during temperature is risen to 980-1030 DEG C, heating rate is with the liter of temperature High and reduce.
4., according to the high abrasion antioxidant wear-resistant ball of the ball mill according to any one of claim 1-3, it is special Levy and be, in S2, in Quenching Treatment, temperature is risen to 800-820 DEG C, be incubated 30-75min, water During being cooled to room temperature, cooling velocity reduces with the reduction of temperature.
5., according to the high abrasion antioxidant wear-resistant ball of the ball mill according to any one of claim 1-3, it is special Levying and be, in S2, in normalized treatment, temperature rises to 1015 DEG C, be incubated 66min, air cooling is to room Temperature;In Quenching Treatment, temperature rising to 815 DEG C, be incubated 63min, water-cooled is to room temperature;At high tempering During, temperature being risen to 521 DEG C, is incubated 138min, water-cooled is to room temperature.
Ball mill high abrasion antioxidant wear-resistant ball the most according to claim 4, it is characterised in that In S2, in normalized treatment, temperature rising to 1015 DEG C, be incubated 66min, air cooling is to room temperature;In quenching In process, temperature rising to 815 DEG C, be incubated 63min, water-cooled is to room temperature;During high tempering, will Temperature rises to 521 DEG C, is incubated 138min, and water-cooled is to room temperature.
7., according to the high abrasion antioxidant wear-resistant ball of the ball mill according to any one of claim 1-3, it is special Levy and be, in S4, alloy powder adds 2wt% nano Ce O2After put into ball mill ball milling 4h, Putting into vacuum drying chamber afterwards, the temperature of regulation drying box is 80 DEG C, and insulation 4h obtains composite granule;With Composite granule is sprayed on the surface of pretreatment ball base by plasma, and thickness is to locate in advance before 0.15mm obtains cladding Reason ball base;Described alloy powder consists of the following composition by weight: the Mn of 14 parts, the Cr of 8 parts, The Si of 2.5 parts, the Al of 1.0 parts2O3, the Al of 2.2 parts, the Co of 1.3 parts, the Fe of 78 parts.
Ball mill high abrasion antioxidant wear-resistant ball the most according to claim 4, it is characterised in that In S4, alloy powder adds 2wt% nano Ce O2After put into ball mill ball milling 4h, put into vacuum afterwards Drying box, the temperature of regulation drying box is 80 DEG C, and insulation 4h obtains composite granule;Will be compound with plasma Powder spray is coated in the surface of pretreatment ball base, and thickness is to pre-process ball base before 0.15mm obtains cladding;Described Alloy powder consists of the following composition by weight: the Mn of 14 parts, the Cr of 8 parts, the Si of 2.5 parts, 1.0 The Al of part2O3, the Al of 2.2 parts, the Co of 1.3 parts, the Fe of 78 parts.
Ball mill high abrasion antioxidant wear-resistant ball the most according to claim 5, it is characterised in that In S4, alloy powder adds 2wt% nano Ce O2After put into ball mill ball milling 4h, put into vacuum afterwards Drying box, the temperature of regulation drying box is 80 DEG C, and insulation 4h obtains composite granule;Will be compound with plasma Powder spray is coated in the surface of pretreatment ball base, and thickness is to pre-process ball base before 0.15mm obtains cladding;Described Alloy powder consists of the following composition by weight: the Mn of 14 parts, the Cr of 8 parts, the Si of 2.5 parts, 1.0 The Al of part2O3, the Al of 2.2 parts, the Co of 1.3 parts, the Fe of 78 parts.
10. according to the high abrasion antioxidant wear-resistant ball of the ball mill according to any one of claim 1-3, its Being characterised by, in S5, the technological parameter of laser melting coating is as follows: single-channel scanning, uses argon shield laser cell, Laser power is set to 1.7KW, a diameter of 0.5mm of tabula rasa, and cladding speed is 4mm/s.
11. ball mill high abrasion antioxidant wear-resistant balls according to claim 4, it is characterised in that In S5, the technological parameter of laser melting coating is as follows: single-channel scanning, uses argon shield laser cell, laser power Being set to 1.7KW, a diameter of 0.5mm of tabula rasa, cladding speed is 4mm/s.
12. ball mill high abrasion antioxidant wear-resistant balls according to claim 5, it is characterised in that In S5, the technological parameter of laser melting coating is as follows: single-channel scanning, uses argon shield laser cell, laser power Being set to 1.7KW, a diameter of 0.5mm of tabula rasa, cladding speed is 4mm/s.
13. according to the high abrasion antioxidant wear-resistant ball of the ball mill according to any one of claim 1-3, its Being characterised by, in S6, the parameter of described nitridation process is specific as follows: glow voltage: 0.5KV, duty Ratio: 40%, ammonia flow: 0.06m3/ h, furnace pressure: 235Pa, temperature: 440 DEG C, time: 4h.
14. ball mill high abrasion antioxidant wear-resistant balls according to claim 4, it is characterised in that In S6, the parameter of described nitridation process is specific as follows: glow voltage: 0.5KV, dutycycle: 40%, Ammonia flow: 0.06m3/ h, furnace pressure: 235Pa, temperature: 440 DEG C, time: 4h.
15. ball mill high abrasion antioxidant wear-resistant balls according to claim 5, it is characterised in that In S6, the parameter of described nitridation process is specific as follows: glow voltage: 0.5KV, dutycycle: 40%, Ammonia flow: 0.06m3/ h, furnace pressure: 235Pa, temperature: 440 DEG C, time: 4h.
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