CN107779809B - A kind of preparation method of composite coating wear-resistant ball - Google Patents

A kind of preparation method of composite coating wear-resistant ball Download PDF

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Publication number
CN107779809B
CN107779809B CN201710995174.XA CN201710995174A CN107779809B CN 107779809 B CN107779809 B CN 107779809B CN 201710995174 A CN201710995174 A CN 201710995174A CN 107779809 B CN107779809 B CN 107779809B
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wear
resistant ball
composite coating
preparation
ball
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CN107779809A (en
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李根有
李骏
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Ningguo City Zheng Xing High-Abrasive Material Co Ltd
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Ningguo City Zheng Xing High-Abrasive Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134Plasma spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/18Details
    • B02C17/20Disintegrating members
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/08Making cast-iron alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/06Cast-iron alloys containing chromium
    • C22C37/08Cast-iron alloys containing chromium with nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/10Cast-iron alloys containing aluminium or silicon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Food Science & Technology (AREA)
  • Coating By Spraying Or Casting (AREA)

Abstract

The present invention provides a kind of preparation method of composite coating wear-resistant ball, is related to wear-resistant material field, comprising the following steps: prepares wear-resistant ball crude product;Prepares coating powder;With acetone to wear-resistant ball crude product surface cleaning, after carrying out sandblasting roughening and cleaning, the composite coating that a layer thickness is 25-40 μm is sprayed in wear-resisting ball surface with plasma spraying equipment, spraying parameter are as follows: power 40KW, main air pressure 0.6MPa, secondary air pressure 0.6MPa, powder sending quantity 15g/min, spray distance 120mm, after having sprayed, it is put into resistance furnace and is warming up to 620-640 DEG C, after keeping the temperature 1-2h, it is air-cooled to come out of the stove, the composite coating wear-resistant ball can be obtained, the present invention has high mechanical strength, wearability, excellent corrosion resistance, preparation method is simple, the advantages of long service life.

Description

A kind of preparation method of composite coating wear-resistant ball
Technical field
The present invention relates to wear-resistant material fields, and in particular to a kind of preparation method of composite coating wear-resistant ball.
Background technique
Wear-resistant ball is a kind of crushing medium in ball mill, the material that can be used in ball mill pulverizer, one is with Chromium is the white cast-iron abbreviation chrome alloy cast iron of main alloy element, is known as chromium as the cast grinding ball of material using chrome alloy cast iron and closes Golden cast-iron grinding ball;Another kind is to be known as ductile iron abrading-ball by the cast grinding ball of material of spheroidal graphite cast-iron, and wear-resistant ball is mainly applied In the capital equipment that the industries powder such as metallurgical mine, cement building material, thermal power generation is produced and processed, the ball mill course of work, Abrading-ball belongs to main vulnerable part, influences on use cost very big;With the development of industry, various large-size ball mill increases year by year Add, the consumption of abrading-ball also increases substantially.The texture of existing wear-resistant ball is coarse, and hardness is relatively low, abrasion resistance, heat resistance, The poor performances such as corrosion resistance are not able to satisfy requirement of the modern society to wear-resistant ball.Therefore, suitable elemental composition, control are selected The technique of casting and the means of addition coating are made in the hope of obtaining the wear-resistant ball of excellent combination property, this is current wear-resistant material field The hot issue of research.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of preparation methods of composite coating wear-resistant ball, have machinery The advantages of intensity height, wearability, excellent corrosion resistance, preparation method is simple, long service life.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs:
A kind of preparation method of composite coating wear-resistant ball, comprising the following steps:
(1) prepare wear-resistant ball crude product: the wear-resistant ball crude product is made of: C 1.13- the element of following mass fraction 2.42%, Si 1.15-1.80%, Cr 0.84-1.37%, Mn 1.26-1.55%, Ni 0.23-0.45%, V 0.24- 0.40%, Ti 0.01-0.04%, Mo 0.06-0.11%, Sc 0.02-0.05%, P≤0.012%, S≤0.012%, Yu Weitie and other inevitable impurity;
(2) prepares coating powder: obtaining aluminium alloy for melting sources, the aluminium alloy by following mass fraction element group At: Ni 33.7-43.2%, W 10.0-22.5%, Cr 12.3-17.6%, Al 4.6-6.7%, Mo 8.0-9.6%, Co 0.12-0.18%, remaining be iron and other inevitable impurity, by the aluminium alloy after deoxidation, scarfing cinder in inert gas shielding Nanometer scale ceramics powder is added when atomization for lower high-pressure atomization, after atomization with separator separation, draw coated powder;
(3) plasma spraying: with acetone to wear-resistant ball crude product surface cleaning, after carrying out sandblasting roughening and cleaning, with etc. from Sub- spraying equipment sprays the composite coating that a layer thickness is 25-40 μm, spraying parameter are as follows: power in wear-resisting ball surface 40KW, main air pressure 0.6MPa, secondary air pressure 0.6MPa, powder sending quantity 15g/min, spray distance 120mm, after having sprayed, are put into resistance 620-640 DEG C is warming up in furnace, it is air-cooled to come out of the stove after keeping the temperature 1-2h, the composite coating wear-resistant ball can be obtained.
Preferably, inert gas is nitrogen, argon gas or helium in the step (2).
Preferably, atomizing pressure is 2-5MPa in the step (2).
Preferably, nanometer scale ceramics powder is ceramic by nanoscale ZrO2 ceramic powders and nano grade Sic in the step (2) Powder 2:1 in mass ratio is obtained after evenly mixing.
Preferably, sandblasting is roughened the white fused alumina that sand material used is 100-150 mesh in the step (3), sandblasting roughening away from From for 100-150mm.
Preferably, heating rate is 40 DEG C/min in the step (3).
(3) beneficial effect
The present invention provides a kind of preparation methods of composite coating wear-resistant ball, have the advantages that
The present invention sprays composite coating in wear-resisting ball surface by plasma spraying technology, can promote the corrosion resistant of wear-resistant ball Corrosion and wear-resisting property improve the service life of wear-resistant ball, and the chemical component in wear-resistant ball that compares improves, for example improves The content of the metals such as chromium or nickel is added rare earth element etc. and improves casting technique, and required cost more compares, and the present invention is promoted resistance to The comprehensive performance of abrading-ball is lower.In corrosive gas environment, the corrosion electric current density of composite coating is the 1/ of common wear-resistant ball 100, corrosion rate is only the 1/5 of common wear-resistant ball, greatly improves the corrosion resistance of wear-resistant ball, and composite coating with it is wear-resisting Ball is tightly combined, and preparation method is simple, is suitble to heavy industrialization application.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention, Technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is the present invention one Divide embodiment, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making Every other embodiment obtained, shall fall within the protection scope of the present invention under the premise of creative work.
Embodiment 1:
A kind of preparation method of composite coating wear-resistant ball, comprising the following steps:
(1) prepare wear-resistant ball crude product: wear-resistant ball crude product is made of the element of following mass fraction: C 1.82%, Si 1.50%, Cr 0.87%, Mn 1.44%, Ni 0.25%, V 0.27%, Ti 0.02%, Mo 0.08%, Sc 0.03%, P ≤ 0.012%, S≤0.012%, remaining is iron and other inevitable impurity;
(2) prepares coating powder: melting sources are obtained into aluminium alloy, aluminium alloy is made of the element of following mass fraction: Ni 34.5%, W 18.5%, Cr 15.6%, Al 5.5%, Mo 9.0%, Co 0.15%, remaining is iron and other can not keep away The impurity exempted from, by the high-pressure atomization under nitrogen protection of the aluminium alloy after deoxidation, scarfing cinder, atomizing pressure 4MPa, when atomization, is added Nanometer scale ceramics powder is separated with separator after atomization, draws coated powder;
(3) plasma spraying: with acetone to wear-resistant ball crude product surface cleaning, after carrying out sandblasting roughening and cleaning, with etc. from Sub- spraying equipment sprays the composite coating that a layer thickness is 30 μm, spraying parameter are as follows: power 40KW, master in wear-resisting ball surface Air pressure 0.6MPa, secondary air pressure 0.6MPa, powder sending quantity 15g/min, spray distance 120mm, after having sprayed, are put into resistance furnace and heat up To 620-640 DEG C, heating rate is 40 DEG C/min, air-cooled to come out of the stove after keeping the temperature 1-2h, and composite coating wear-resistant ball can be obtained.
Wherein, nanometer scale ceramics powder is pressed by nanoscale ZrO2 ceramic powders and nano grade Sic ceramic powders in step (2) Mass ratio 2:1 is obtained after evenly mixing.
Wherein, sandblasting is roughened the white fused alumina that sand material used is 100-150 mesh in step (3), and the distance of sandblasting roughening is 100mm。
Embodiment 2:
A kind of preparation method of composite coating wear-resistant ball, comprising the following steps:
(1) prepare wear-resistant ball crude product: wear-resistant ball crude product is made of the element of following mass fraction: C 1.33%, Si 1.36%, Cr 1.07%, Mn 1.36%, Ni 0.38%, V 0.29%, Ti 0.02%, Mo 0.06%, Sc 0.05%, P ≤ 0.012%, S≤0.012%, remaining is iron and other inevitable impurity;
(2) prepares coating powder: melting sources are obtained into aluminium alloy, aluminium alloy is made of the element of following mass fraction: Ni 43.2%, W 16.5%, Cr 12.3%, Al 5.7%, Mo 8.0%, Co 0.16%, remaining is iron and other can not keep away The impurity exempted from, by the high-pressure atomization under protection of argon gas of the aluminium alloy after deoxidation, scarfing cinder, atomizing pressure 3MPa, when atomization, is added Nanometer scale ceramics powder is separated with separator after atomization, draws coated powder;
(3) plasma spraying: with acetone to wear-resistant ball crude product surface cleaning, after carrying out sandblasting roughening and cleaning, with etc. from Sub- spraying equipment sprays the composite coating that a layer thickness is 30 μm, spraying parameter are as follows: power 40KW, master in wear-resisting ball surface Air pressure 0.6MPa, secondary air pressure 0.6MPa, powder sending quantity 15g/min, spray distance 120mm, after having sprayed, are put into resistance furnace and heat up To 620-640 DEG C, heating rate is 40 DEG C/min, air-cooled to come out of the stove after keeping the temperature 1-2h, and composite coating wear-resistant ball can be obtained.
Wherein, nanometer scale ceramics powder is pressed by nanoscale ZrO2 ceramic powders and nano grade Sic ceramic powders in step (2) Mass ratio 2:1 is obtained after evenly mixing.
Wherein, sandblasting is roughened the white fused alumina that sand material used is 100-150 mesh in step (3), and the distance of sandblasting roughening is 120mm。
Embodiment 3:
A kind of preparation method of composite coating wear-resistant ball, comprising the following steps:
(1) prepare wear-resistant ball crude product: wear-resistant ball crude product is made of the element of following mass fraction: C 1.13%, Si 1.15%, Cr 0.84%, Mn 1.26%, Ni 0.23%, V 0.24%, Ti 0.01%, Mo 0.06%, Sc 0.02%, P ≤ 0.012%, S≤0.012%, remaining is iron and other inevitable impurity;
(2) prepares coating powder: melting sources are obtained into aluminium alloy, aluminium alloy is made of the element of following mass fraction: Ni 33.7%, W 10.0%, Cr 12.3%, Al 4.6%, Mo 8.0%, Co 0.12%, remaining is iron and other can not keep away The impurity exempted from, by the aluminium alloy after deoxidation, scarfing cinder, high-pressure atomization, atomizing pressure 2MPa, when atomization, are added under helium protection Nanometer scale ceramics powder is separated with separator after atomization, draws coated powder;
(3) plasma spraying: with acetone to wear-resistant ball crude product surface cleaning, after carrying out sandblasting roughening and cleaning, with etc. from Sub- spraying equipment sprays the composite coating that a layer thickness is 25 μm, spraying parameter are as follows: power 40KW, master in wear-resisting ball surface Air pressure 0.6MPa, secondary air pressure 0.6MPa, powder sending quantity 15g/min, spray distance 120mm, after having sprayed, are put into resistance furnace and heat up To 620-640 DEG C, heating rate is 40 DEG C/min, air-cooled to come out of the stove after keeping the temperature 1-2h, and composite coating wear-resistant ball can be obtained.
Wherein, nanometer scale ceramics powder is pressed by nanoscale ZrO2 ceramic powders and nano grade Sic ceramic powders in step (2) Mass ratio 2:1 is obtained after evenly mixing.
Wherein, sandblasting is roughened the white fused alumina that sand material used is 100-150 mesh in step (3), and the distance of sandblasting roughening is 100mm。
Embodiment 4:
A kind of preparation method of composite coating wear-resistant ball, comprising the following steps:
(1) prepare wear-resistant ball crude product: wear-resistant ball crude product is made of the element of following mass fraction: C 2.42%, Si 1.80%, Cr 1.37%, Mn 1.55%, Ni 0.45%, V 0.40%, Ti 0.04%, Mo 0.11%, Sc 0.05%, P ≤ 0.012%, S≤0.012%, remaining is iron and other inevitable impurity;
(2) prepares coating powder: melting sources are obtained into aluminium alloy, aluminium alloy is made of the element of following mass fraction: Ni 43.2%, W 22.5%, Cr 17.6%, Al 6.7%, Mo 9.6%, Co 0.18%, remaining is iron and other can not keep away The impurity exempted from, by the high-pressure atomization under protection of argon gas of the aluminium alloy after deoxidation, scarfing cinder, atomizing pressure 5MPa, when atomization, is added Nanometer scale ceramics powder is separated with separator after atomization, draws coated powder;
(3) plasma spraying: with acetone to wear-resistant ball crude product surface cleaning, after carrying out sandblasting roughening and cleaning, with etc. from Sub- spraying equipment sprays the composite coating that a layer thickness is 40 μm, spraying parameter are as follows: power 40KW, master in wear-resisting ball surface Air pressure 0.6MPa, secondary air pressure 0.6MPa, powder sending quantity 15g/min, spray distance 120mm, after having sprayed, are put into resistance furnace and heat up To 620-640 DEG C, heating rate is 40 DEG C/min, air-cooled to come out of the stove after keeping the temperature 1-2h, and composite coating wear-resistant ball can be obtained.
Wherein, nanometer scale ceramics powder is pressed by nanoscale ZrO2 ceramic powders and nano grade Sic ceramic powders in step (2) Mass ratio 2:1 is obtained after evenly mixing.
Wherein, sandblasting is roughened the white fused alumina that sand material used is 100-150 mesh in step (3), and the distance of sandblasting roughening is 150mm。
Table 1 is the properties contrast table of 1-4 of the embodiment of the present invention:
Table 1
To sum up, the embodiment of the present invention has the following beneficial effects: that hardness is high, intensity is big, toughness is high, and abrasion resistance is good.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that There is also other identical elements in process, method, article or equipment including the element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation Technical solution documented by example is modified or equivalent replacement of some of the technical features;And these modification or Replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.

Claims (5)

1. a kind of preparation method of composite coating wear-resistant ball, which comprises the following steps:
(1) prepare wear-resistant ball crude product: the wear-resistant ball crude product is made of the element of following mass fraction: C 1.13-2.42%, Si 1.15-1.80%, Cr 0.84-1.37%, Mn 1.26-1.55%, Ni 0.23-0.45%, V 0.24-0.40%, Ti 0.01-0.04%, Mo 0.06-0.11%, Sc 0.02-0.05%, P≤0.012%, S≤0.012%, remaining is iron and its His inevitable impurity;
(2) prepares coating powder: melting sources are obtained into aluminium alloy, the aluminium alloy is made of the element of following mass fraction: Ni 33.7-43.2%, W 10.0-22.5%, Cr 12.3-17.6%, Al 4.6-6.7%, Mo 8.0-9.6%, Co 0.12-0.18%, remaining be iron and other inevitable impurity, by the aluminium alloy after deoxidation, scarfing cinder in inert gas shielding Lower high-pressure atomization, is added nanometer scale ceramics powder when atomization, the nanometer scale ceramics powder by nanoscale ZrO2 ceramic powders and Nano grade Sic ceramic powders 2:1 in mass ratio is uniformly obtained, and is separated after atomization with separator, is drawn coated powder;
(3) plasma spray plasma spraying: is used after carrying out sandblasting roughening and cleaning to wear-resistant ball crude product surface cleaning with acetone Automatic doubler surface glouer sprays the composite coating that a layer thickness is 25-40 μm, spraying parameter are as follows: power 40KW, master in wear-resisting ball surface Air pressure 0.6MPa, secondary air pressure 0.6MPa, powder sending quantity 15g/min, spray distance 120mm, after having sprayed, are put into resistance furnace and heat up It is air-cooled to come out of the stove after keeping the temperature 1-2h to 620-640 DEG C, the composite coating wear-resistant ball can be obtained.
2. the preparation method of composite coating wear-resistant ball as described in claim 1, which is characterized in that inertia in the step (2) Gas is nitrogen, argon gas or helium.
3. the preparation method of composite coating wear-resistant ball as described in claim 1, which is characterized in that atomization in the step (2) Pressure is 2-5MPa.
4. the preparation method of composite coating wear-resistant ball as described in claim 1, which is characterized in that sandblasting in the step (3) It is roughened the white fused alumina that sand material used is 100-150 mesh, the distance of sandblasting roughening is 100-150mm.
5. the preparation method of composite coating wear-resistant ball as described in claim 1, which is characterized in that heating in the step (3) Speed is 40 DEG C/min.
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CN108588618A (en) * 2018-04-20 2018-09-28 安徽省宁国市亚晨碾磨铸件有限责任公司 A kind of manufacturing method of ball mill corrosion-resistant finishes wear-resistant ball
CN111945078A (en) * 2020-07-29 2020-11-17 苏州翔楼新材料股份有限公司 Manufacturing method of cold-rolled steel strip for engine valve rocker
CN112662981B (en) * 2020-11-26 2023-08-18 安徽瑞泰新材料科技有限公司 Wear-resistant ball with high-hardness coating and preparation method thereof

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CN104087867B (en) * 2014-07-31 2016-08-24 宁国市宁武耐磨材料有限公司 A kind of ball mill high abrasion antioxidant wear-resistant ball
CN105132793B (en) * 2015-08-14 2017-10-31 安徽瑞泰新材料科技有限公司 A kind of phosphorus ore Special wear-resistant ball and preparation method thereof
CN105112790A (en) * 2015-09-21 2015-12-02 南车戚墅堰机车车辆工艺研究所有限公司 High-strength wear-resistant spheroidal-graphit cast steel and preparation method thereof
CN106811673B (en) * 2016-12-27 2019-02-26 芜湖牧羿自动化科技有限公司 Corrosion-resistant anti-oxidant low abrasion wear-resistant ball of one kind and preparation method thereof

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