CN104070594A

CN104070594A - Device and process for forming double-layer brick

Info

Publication number: CN104070594A
Application number: CN201410312890.XA
Authority: CN
Inventors: 卢育文; 卢聪伟
Original assignee: SHISHI DONGFANG CEMENT PRODUCTS Co Ltd
Current assignee: Fujian Dongfang Cement Product Co., Ltd.
Priority date: 2014-07-03
Filing date: 2014-07-03
Publication date: 2014-10-01
Anticipated expiration: 2034-07-03
Also published as: CN105599114A; CN105599114B; CN104070594B

Abstract

The invention provides a device for forming a double-layer brick. The device comprises a conveying mechanism and a blanking mechanism. The conveying mechanism comprises a conveying belt, a first vibrating mechanism and a second vibrating mechanism. The conveying belt comprises a first steady conveying section, a first vibrating conveying section, a second steady conveying section, a second vibrating conveying section and a third steady conveying section. The blanking mechanism comprises a brick surface material blanking mechanism and a brick backing material blanking mechanism. When the device for forming the double-layer brick is in use, after a pulpy brick surface material is vibrated in a die to be evenly spread and is naturally coagulated to the setting degree and not completely coagulated, a pulpy brick backing material is poured on an upper layer and is vibrated to be evenly spread, contact surfaces of both the brick backing material and the brick surface material are in full combination, and the brick backing material and the brick surface material are simultaneously naturally coagulated to be an integrated body. The device for forming the double-layer brick is novel and reasonable in structure, forming efficiency and integration of the double-layer brick are high, the brick surface and a brick base are not subject to delamination easily, and the strength is high. The invention further provides a double-layer brick forming process matched with the device, the whole process is clear and simple, and forming efficiency is high.

Description

A kind of shaped device of double-layer brick and technique

Technical field

The present invention relates to manufacturing equipment and the method field of the double-layer bricks such as paving brick, be specifically related to a kind of shaped device and moulding process of double-layer brick.

Background technology

The form of brick is varied, as paving brick and wall brick, the manufacturing equipment of brick and method be comparative maturity and general also, as Chinese invention patent CN201110163868.X discloses a kind of green brick forming machine, the lower mold holder that comprises frame and upper assembling thereof, described lower mold holder is provided with the mould for green brick forming, described mould comprises die bottom plate, described green brick forming machine also comprises for the shake table to die bottom plate transmitting vibrations power, described shake table involving vibrations power output, between the vibration force output of described die bottom plate and shake table, be provided with for make its both transmissions coordinate together with vibration and mutually depart from the open-and-close mechanism that disconnects transmission, described open-and-close mechanism has for pressing with die bottom plate top and the transmission device of clutch and provide the ligand of driving force for described transmission device.Described transmission device is included in shock-absorbing spring and the transmission rod for coordinating with described shock-absorbing spring pushing tow that the below of described die bottom plate sets gradually along the vertical direction, described ligand is included in the turning cylinder that rotates assembling and the extension of pivot center along continuous straight runs on described shake table, described turning cylinder is circumferentially distributed with for the mating surface with the transmission of described transmission rod pushing tow and departs from the disengaging face that disconnects transmission along it, and one end of described turning cylinder is provided with the moment of torsion input section for moment of torsion input.Described mating surface and the length bearing of trend that departs from face are all along the extending axially of described turning cylinder, and described disengaging face and mating surface have respectively two and symmetrical along the pivot center of described turning cylinder.Described mating surface is arc along the cross sectional shape of the pivot center perpendicular to described turning cylinder, described disengaging face is linear along the cross sectional shape of the pivot center perpendicular to described turning cylinder, and the distance between described mating surface and the pivot center of described turning cylinder is greater than described disengaging face and the distance between the pivot center of described turning cylinder.The two ends of described transmission rod have plasticity pad.The moment of torsion input section of described turning cylinder is in transmission connection to be useful on and controls described turning cylinder and rotate around it the cylinder that axis rotates.In described frame, be provided with along the vertical direction lead, described lower mold holder along continuous straight runs is connected and is arranged on described lead, described mould along the vertical direction guiding movement is assemblied on described lower mold holder, in described mould, offering along the vertical direction the described mould upper and lower sides of perforation and cross sectional shape is square forming cavity, and described die bottom plate is arranged in described forming cavity by matched in clearance.

This invention in use, when material to be formed is by after vibration component vibration moulding, open-and-close mechanism departs from shake table and die bottom plate, the vibration of shake table can not be delivered on die bottom plate again, because the inertia of die bottom plate is less, thus the remained shock of die bottom plate obtain decaying very soon, after the remained shock of die bottom plate is eliminated, adobe is taken out, reduced the time spending to this process of taking-up from green brick forming.But the process of manufacture of this patent of invention is still in form of discontinuity, cannot form the form of working continuously of streamline form, efficiency is difficult to significantly to promote, and this equipment and processing method thereof be not suitable for the different double-layer brick structure of production and processing double-layer brick, especially material character.And generally adopt on market, make the double-layer bricks such as paving brick with precoat and initial bed by hand, production and processing inefficiency, cost is high, and this product in actual use, precoat and initial bed and easily occur the situation of separating delamination, product strength does not reach instructions for use, and product quality is uneven, so urgently propose for the bady equipment and process form of double-layer brick production and processing.

Given this, this case inventor further investigate the problems referred to above, then has this case to produce.

Summary of the invention

One object of the present invention is to provide a kind of novel and reasonable structure, and double-layer brick shaping efficiency is high and globality is strong, at the bottom of brick face and brick, is difficult for delamination, the shaped device of the double-layer brick that intensity is high.

Another object of the present invention is to provide a kind of double-layer brick moulding process that coordinates aforementioned means, whole clear process is succinct, and shaping efficiency is high.

In order to achieve the above object, the present invention adopts such technical scheme:

A shaped device for double-layer brick, comprises conveying mechanism and cutting agency; Described conveying mechanism comprises horizontally disposed conveyer belt, and the first vibrating mechanism setting gradually along the throughput direction of conveyer belt, and the second vibrating mechanism; Described conveyer belt comprises the first steady transportation section successively along throughput direction, the first vibrating transportation section being driven by described the first vibrating mechanism, the second steady transportation section, the second vibrating transportation section being driven by described the second vibrating mechanism, and the 3rd steady transportation section; Described cutting agency comprises the corresponding brick fabric cutting agency in the described first top, steady transportation section, and the corresponding brick bed material cutting agency in the described second top, steady transportation section.

Above-mentioned brick fabric cutting agency comprises the brick fabric barrel of splendid attire mud shape brick fabric, and the brick fabric Quantitative dosing flashboard closely sliding with the cylinder end of brick fabric barrel is located at the brick fabric baffle plate of brick fabric Quantitative dosing flashboard below with tight parallel gear; The cylinder end of described brick fabric barrel, is formed with the first brick fabric blanking hole, corresponding described the first brick fabric blanking hole of described brick fabric Quantitative dosing flashboard is provided with the second brick fabric blanking hole, and described brick fabric baffle plate is formed with the 3rd brick fabric blanking hole being staggered with described the first brick fabric blanking hole; After the relatively described brick fabric of described brick fabric Quantitative dosing flashboard barrel slides, described the second brick fabric blanking hole and described the first brick fabric blanking hole are staggered, and corresponding with described the 3rd brick fabric blanking hole;

Above-mentioned brick bed material cutting agency comprises the brick bed material barrel of splendid attire mud shape brick bed material, and the brick bed material Quantitative dosing flashboard closely sliding with the cylinder end of brick bed material barrel is located at the brick bed material baffle plate of brick bed material Quantitative dosing flashboard below with tight parallel gear; The cylinder end of described brick bed material barrel, is formed with the first brick bed material blanking hole, corresponding described the first brick bed material blanking hole of described brick bed material Quantitative dosing flashboard is provided with the second brick bed material blanking hole, and described brick bed material baffle plate is formed with the 3rd brick bed material blanking hole being staggered with described the first brick bed material blanking hole; After the relatively described brick bed material of described brick bed material Quantitative dosing flashboard barrel slides, described the second brick bed material blanking hole and described the first brick bed material blanking hole are staggered, and corresponding with described the 3rd brick bed material blanking hole;

Above-mentioned the 3rd brick fabric blanking hole is greater than the diameter of above-mentioned the second brick fabric blanking hole to the distance of above-mentioned the first brick fabric blanking hole;

Above-mentioned the 3rd brick bed material blanking hole is greater than the diameter of above-mentioned the second brick bed material blanking hole to the distance of above-mentioned the first brick bed material blanking hole.

The cylinder end of above-mentioned brick fabric barrel, is formed with many groups the first brick fabric blanking hole group, and described in every group, the first brick fabric blanking hole group has a plurality of above-mentioned the first brick fabric blanking holes; Above-mentioned brick fabric Quantitative dosing flashboard is formed with many groups the second brick fabric blanking hole group, and described in every group, the second brick fabric blanking hole group has a plurality of above-mentioned the second brick fabric blanking holes; Above-mentioned brick fabric baffle plate is formed with many groups the 3rd brick fabric blanking hole group, and described in every group, the 3rd brick fabric blanking hole group has a plurality of above-mentioned the 3rd brick fabric blanking holes;

The cylinder end of above-mentioned brick bed material barrel, is formed with many groups the first brick bed material blanking hole group, and described in every group, the first brick bed material blanking hole group has a plurality of above-mentioned the first brick bed material blanking holes; Above-mentioned brick bed material Quantitative dosing flashboard is formed with many groups the second brick bed material blanking hole group, and described in every group, the second brick bed material blanking hole group has a plurality of above-mentioned the second brick bed material blanking holes; Above-mentioned brick bed material baffle plate is formed with many groups the 3rd brick bed material blanking hole group, and described in every group, the 3rd brick bed material blanking hole group has a plurality of above-mentioned the 3rd brick bed material blanking holes;

The respectively corresponding mould of the first brick fabric blanking hole group, the second brick fabric blanking hole group and the 3rd brick fabric blanking hole group described in every group.

Above-mentioned brick fabric Quantitative dosing flashboard is equipped with the first brick fabric drive unit that drives brick fabric Quantitative dosing flashboard to slide with respect to above-mentioned brick fabric baffle plate and above-mentioned brick fabric barrel, and described brick fabric baffle plate and above-mentioned brick fabric barrel are fixed together;

Above-mentioned brick bed material Quantitative dosing flashboard is equipped with the first brick bed material drive unit that drives brick bed material Quantitative dosing flashboard to slide with respect to above-mentioned brick bed material baffle plate and above-mentioned brick bed material barrel, and described brick bed material baffle plate and above-mentioned brick bed material barrel are fixed together.

Above-mentioned brick fabric Quantitative dosing flashboard is equipped with the second brick fabric drive unit that drives brick fabric Quantitative dosing flashboard to slide with respect to above-mentioned brick fabric baffle plate and above-mentioned brick fabric barrel, and described brick fabric baffle plate is equipped with the 3rd brick fabric drive unit that drives brick fabric baffle plate to slide with respect to the opposite direction of described brick fabric Quantitative dosing flashboard glide direction;

Above-mentioned brick bed material Quantitative dosing flashboard is equipped with the second brick bed material drive unit that drives brick bed material Quantitative dosing flashboard to slide with respect to above-mentioned brick bed material baffle plate and above-mentioned brick bed material barrel, and described brick bed material baffle plate is equipped with the 3rd brick bed material drive unit that drives brick bed material baffle plate to slide with respect to the opposite direction of described brick bed material Quantitative dosing flashboard glide direction.

Above-mentioned brick fabric Quantitative dosing flashboard is equipped with the 4th brick fabric drive unit that drives brick fabric Quantitative dosing flashboard to slide with respect to above-mentioned brick fabric baffle plate and above-mentioned brick fabric barrel, and described brick fabric baffle plate is equipped with the 5th brick fabric drive unit that drives brick fabric baffle plate to slide with respect to the vertical direction of described brick fabric Quantitative dosing flashboard glide direction;

Above-mentioned brick bed material Quantitative dosing flashboard is equipped with the 4th brick bed material drive unit that drives brick bed material Quantitative dosing flashboard to slide with respect to above-mentioned brick bed material baffle plate and above-mentioned brick bed material barrel, and described brick bed material baffle plate is equipped with the 5th brick bed material drive unit that drives brick bed material baffle plate to slide with respect to the vertical direction of described brick bed material Quantitative dosing flashboard glide direction.

Above-mentioned the first vibrating mechanism and the second vibrating mechanism are all between the upper band in said conveyer belt and lower band;

Described the first vibrating mechanism comprise with described on parallel the first upper vibrating plate contacting, the first time oscillating plate arranging in the first upper vibrating plate parallel beneath, be located between the first upper vibrating plate and first time oscillating plate and equally distributed the first vibrating spring for two above, and the first drive motors that drives first time vibration plate vibrates;

Described the second vibrating mechanism comprise with described on parallel the second upper vibrating plate contacting, the second time oscillating plate arranging in the second upper vibrating plate parallel beneath, be located between the second upper vibrating plate and second time oscillating plate and equally distributed the second vibrating spring for two above, and the second drive motors that drives second time vibration plate vibrates.

A moulding process for double-layer brick, comprises the steps:

(1) the brick fabric of mud shape is injected in the mould of horizontal positioned;

(2) above-mentioned mould is vibrated, make brick fabric uniform spreading launch to be covered with described mould;

(3) above-mentioned mould is shelved, the brick fabric that uniform spreading is launched carries out natural coagulation;

(4), when brick fabric sizing but while not solidifying completely, the brick bed material of mud shape is noted in above-mentioned mould on brick fabric;

(5) above-mentioned mould is vibrated, make brick bed material uniform spreading on brick fabric launch to be covered with described mould, make brick bed material not penetrate brick fabric, on contact-making surface, carry out abundant combination with brick fabric;

(6) above-mentioned mould is shelved, brick bed material and brick fabric that uniform spreading is launched carry out natural coagulation.

In whole technical process, use a kind of shaped device, this shaped device comprises conveying mechanism and cutting agency; Described conveying mechanism comprises horizontally disposed conveyer belt, and the first vibrating mechanism setting gradually along the throughput direction of conveyer belt, and the second vibrating mechanism; Described conveyer belt comprises the first steady transportation section successively along throughput direction, the first vibrating transportation section being driven by described the first vibrating mechanism, the second steady transportation section, the second vibrating transportation section being driven by described the second vibrating mechanism, and the 3rd steady transportation section; Described cutting agency comprises the corresponding brick fabric cutting agency in the described first top, steady transportation section, and the corresponding brick bed material cutting agency in the described second top, steady transportation section;

In above-mentioned steps (1), the brick fabric of mud shape has been placed in described brick fabric cutting agency, and above-mentioned mould is suitably placed on the described first steady transportation section, operates described brick fabric cutting agency the brick fabric of mud shape is injected in described mould;

In above-mentioned steps (2), along with being fed forward of described conveyer belt, described mould and brick fabric enter described the first vibrating transportation section, described the first vibrating mechanism carries out vibratory drive to described the first vibrating transportation section, make described mould vibration, after the whole vibrating transportation process through described the first vibrating transportation section, brick fabric can launch to be covered with described mould by uniform spreading;

In above-mentioned steps (3), along with being fed forward of described conveyer belt, described mould and brick fabric enter the described second steady transportation section, in the course of conveying of the whole described second steady transportation section, brick fabric is in steadily shelving state, and brick fabric can carry out natural coagulation;

In above-mentioned steps (4), the brick bed material of mud shape has been placed in described brick bed material cutting agency, along with being fed forward of described conveyer belt, but also on the described second steady transportation section, it is the end of close the described second steady transportation section, now brick fabric complete curdled appearance in sizing but, operates described brick bed material cutting agency and the brick bed material of mud shape is injected in described mould and waters on brick fabric;

In above-mentioned steps (5), along with being fed forward of described conveyer belt, described mould, brick fabric and brick bed material enter described the second vibrating transportation section, described the second vibrating mechanism carries out vibratory drive to described the second vibrating transportation section, make described mould vibration, after the whole vibrating transportation process through described the second vibrating transportation section, brick bed material can launch to be covered with described mould by uniform spreading, and on contact-making surface, realizes abundant combination with brick fabric;

In above-mentioned steps (6), along with being fed forward of described conveyer belt, described mould, brick fabric and brick bed material enter the described the 3rd steady transportation section, in the course of conveying of whole the described the 3rd steady transportation section, brick fabric and brick bed material are in steadily shelving state, and brick fabric and brick bed material can carry out natural coagulation.

Above-mentioned brick fabric cutting agency comprises the brick fabric barrel of splendid attire mud shape brick fabric, and the brick fabric Quantitative dosing flashboard closely sliding with the cylinder end of brick fabric barrel is located at the brick fabric baffle plate of brick fabric Quantitative dosing flashboard below with tight parallel gear; The cylinder end of described brick fabric barrel, is formed with the first brick fabric blanking hole, corresponding described the first brick fabric blanking hole of described brick fabric Quantitative dosing flashboard is provided with the second brick fabric blanking hole, and described brick fabric baffle plate is formed with the 3rd brick fabric blanking hole being staggered with described the first brick fabric blanking hole; After the relatively described brick fabric of described brick fabric Quantitative dosing flashboard barrel slides, described the second brick fabric blanking hole and described the first brick fabric blanking hole are staggered, and corresponding with described the 3rd brick fabric blanking hole; The total measurement (volume) of described the second brick fabric blanking hole is the discharge quantity of brick fabric Quantitative dosing flashboard described in a switch;

Above-mentioned brick bed material cutting agency comprises the brick bed material barrel of splendid attire mud shape brick bed material, and the brick bed material Quantitative dosing flashboard closely sliding with the cylinder end of brick bed material barrel is located at the brick bed material baffle plate of brick bed material Quantitative dosing flashboard below with tight parallel gear; The cylinder end of described brick bed material barrel, is formed with the first brick bed material blanking hole, corresponding described the first brick bed material blanking hole of described brick bed material Quantitative dosing flashboard is provided with the second brick bed material blanking hole, and described brick bed material baffle plate is formed with the 3rd brick bed material blanking hole being staggered with described the first brick bed material blanking hole; After the relatively described brick bed material of described brick bed material Quantitative dosing flashboard barrel slides, described the second brick bed material blanking hole and described the first brick bed material blanking hole are staggered, and corresponding with described the 3rd brick bed material blanking hole; The total measurement (volume) of described the second brick bed material blanking hole is the discharge quantity of brick bed material Quantitative dosing flashboard described in a switch;

In above-mentioned steps (1), described the second brick fabric blanking hole is corresponding with described the first brick fabric blanking hole, now described the 3rd brick fabric blanking hole and the two all stagger, described brick fabric baffle plate blocks the lower end of described the second brick fabric blanking hole, and described the second brick fabric blanking hole receives the brick fabric being flowed down by described the first brick fabric blanking hole in described brick fabric barrel until fill; Push away or pull described brick fabric Quantitative dosing flashboard, described the second brick fabric blanking hole and described the first brick fabric blanking hole are staggered, and it is corresponding with described the 3rd brick fabric blanking hole, brick fabric in described the second brick fabric blanking hole is flowed down in the above-mentioned mould being cast on the above-mentioned first steady transportation section by described the 3rd brick fabric blanking hole, and described brick fabric Quantitative dosing flashboard blocks described the first brick fabric blanking hole simultaneously; Oppositely draw again afterwards or promote described brick fabric Quantitative dosing flashboard, described the second brick fabric blanking hole and described the 3rd brick fabric blanking hole are staggered, and corresponding with described the first brick fabric blanking hole, readmit the brick fabric that flowed down by described the first brick fabric blanking hole in brick fabric barrel until fill;

In above-mentioned steps (4), described the second brick bed material blanking hole is corresponding with described the first brick bed material blanking hole, now described the 3rd brick bed material blanking hole and the two all stagger, described brick bed material baffle plate blocks the lower end of described the second brick bed material blanking hole, and described the second brick bed material blanking hole receives the brick bed material being flowed down by described the first brick bed material blanking hole in described brick bed material barrel until fill; Push away or pull described brick bed material Quantitative dosing flashboard, described the second brick bed material blanking hole and described the first brick bed material blanking hole are staggered, and it is corresponding with described the 3rd brick bed material blanking hole, brick bed material in described the second brick bed material blanking hole is flowed down in the above-mentioned mould being cast on the above-mentioned second steady transportation section by described the 3rd brick bed material blanking hole, and described brick bed material Quantitative dosing flashboard blocks described the first brick bed material blanking hole simultaneously; Oppositely draw again afterwards or promote described brick bed material Quantitative dosing flashboard, described the second brick bed material blanking hole and described the 3rd brick bed material blanking hole are staggered, and corresponding with described the first brick bed material blanking hole, readmit the brick bed material that flowed down by described the first brick bed material blanking hole in brick bed material barrel until fill.

Adopt after technique scheme, the shaped device of double-layer brick of the present invention, break through the existing process form of making double-layer brick by hand, when moulding, the brick fabric of mud shape has been placed in brick fabric cutting agency, mould is suitably placed on the first steady transportation section, and operation brick fabric cutting agency is injected into the brick fabric of mud shape in mould; Along with being fed forward of conveyer belt, mould and brick fabric enter the first vibrating transportation section, and the first vibrating mechanism carries out vibratory drive to the first vibrating transportation section, make mould vibration, after the whole vibrating transportation process through the first vibrating transportation section, brick fabric can launch to be covered with mould by uniform spreading; Along with being fed forward of conveyer belt, mould and brick fabric enter the second steady transportation section, and in the course of conveying of the whole second steady transportation section, brick fabric is in steadily shelving state, and brick fabric can carry out natural coagulation; The brick bed material of mud shape has been placed in brick bed material cutting agency, along with being fed forward of conveyer belt, but also on the second steady transportation section, it is the end of close the second steady transportation section, brick fabric complete curdled appearance in sizing but now, operation brick bed material cutting agency is injected in mould by the brick bed material of mud shape and waters on brick fabric; Along with being fed forward of conveyer belt, mould, brick fabric and brick bed material enter the second vibrating transportation section, the second vibrating mechanism carries out vibratory drive to the second vibrating transportation section, make mould vibration, after the whole vibrating transportation process through the second vibrating transportation section, brick bed material can launch to be covered with mould by uniform spreading, and on contact-making surface, realizes abundant combination with brick fabric in the situation that can too not penetrating in brick fabric; Along with being fed forward of conveyer belt, mould, brick fabric and brick bed material enter the 3rd steady transportation section, in the course of conveying of the whole the 3rd steady transportation section, brick fabric and brick bed material are in steadily shelving state, brick fabric and brick bed material can carry out natural coagulation, and brick fabric and brick bed material are frozen into an integral body simultaneously.Compared with prior art, the shaped device of double-layer brick of the present invention, novel and reasonable structure, double-layer brick shaping efficiency is high and globality is strong, at the bottom of brick face and brick, is difficult for delamination, and intensity is high.

The present invention also proposes a kind of double-layer brick moulding process that coordinates aforementioned means, the brick fabric of mud shape is subject to vibrations evenly to spread out also natural coagulation after the degree of shaping but not exclusively solidifying in mould, pour into a mould again the brick bed material of mud shape in upper strata, after be subject to again vibrations evenly spread out, brick bed material and brick fabric be fully combination on contact-making surface, and simultaneously natural coagulation becomes an integral body, whole clear process is succinct, and shaping efficiency is high.

Accompanying drawing explanation

Fig. 1 is easy structure schematic diagram of the present invention;

Fig. 2 is local schematic top plan view of the present invention;

Fig. 3 is the structural representation at the bottom of brick fabric or brick bed material barrel cylinder;

Fig. 4 is the structural representation of brick fabric cutting agency the first embodiment;

Fig. 5 is the broken section structural representation of brick fabric cutting agency the first embodiment;

Fig. 6 is the structural representation of brick bed material cutting agency the first embodiment;

Fig. 7 is the broken section structural representation of brick bed material cutting agency the first embodiment;

Fig. 8 is the structural representation of brick fabric cutting agency the second embodiment;

Fig. 9 is the structural representation of brick bed material cutting agency the second embodiment;

Figure 10 is the structural representation of the third embodiment of brick fabric cutting agency;

Figure 11 is the structural representation of the third embodiment of brick bed material cutting agency.

In figure:

1-conveying mechanism 11-conveyer belt

Steady transportation section 112-the first vibrating transportation section of 111-first

Steady transportation section 114-the second vibrating transportation section of 113-second

115-the 3rd steady transportation section 116-mould

117-stopping means 12-the first vibrating mechanism

First time oscillating plate of 121-the first upper vibrating plate 122-

123-first vibrating spring 124-the first drive motors

13-second vibrating mechanism 131-the second upper vibrating plate

Second time oscillating plate 133-the second vibrating spring of 132-

134-the second drive motors

2-cutting agency 21-brick fabric cutting agency

211-brick fabric barrel 2111-the first brick fabric blanking hole

212-brick fabric Quantitative dosing flashboard 2121-the second brick fabric blanking hole

2122-first brick fabric drive unit 2123-the second brick fabric drive unit

2124-the 3rd brick fabric drive unit 2125-the 4th brick fabric drive unit

2126-the 5th brick fabric drive unit 213-brick fabric baffle plate

2131-the 3rd brick fabric blanking hole 22-brick bed material cutting agency

221-brick bed material barrel 2211-the first brick bed material blanking hole

222-brick bed material Quantitative dosing flashboard 2221-the second brick bed material blanking hole

2222-first brick bed material drive unit 2223-the second brick bed material drive unit

2224-the 3rd brick bed material drive unit 2225-the 4th brick bed material drive unit

2226-the 5th brick bed material drive unit 223-brick bed material baffle plate

2231-the 3rd brick bed material blanking hole.

The specific embodiment

In order further to explain, be described in detail technical scheme of the present invention below by specific embodiment.

The shaped device of a kind of double-layer brick of the present invention, as shown in Fig. 1-11, comprises conveying mechanism 1 and cutting agency 2.

Conveying mechanism 1 comprises horizontally disposed conveyer belt 11, and the first vibrating mechanism 12 setting gradually along the throughput direction of conveyer belt 11, and the second vibrating mechanism 13; Conveyer belt 11 comprises the first steady transportation section 111 successively along throughput direction, the the first vibrating transportation section 112 being driven by the first vibrating mechanism 12, the second steady transportation section 113, the second vibrating transportation section 114 being driven by the second vibrating mechanism 13, and the 3rd steady transportation section 115; Cutting agency 2 comprises the corresponding brick fabric cutting agency 21 in 111 tops, the first steady transportation section, and the corresponding brick bed material cutting agency 22 in 113 tops, the second steady transportation section.The present invention, when carrying out brick moulding, is placed in brick fabric cutting agency 21 by the brick fabric of mud shape, and mould 116 is suitably placed on the first steady transportation section 111, and operation brick fabric cutting agency 21 is injected into the brick fabric of mud shape in mould 116; Along with being fed forward of conveyer belt 11, mould 116 and brick fabric enter the first vibrating transportation section 112, first 12 pairs of vibrating mechanisms the first vibrating transportation section 122 is carried out vibratory drive, make mould 116 vibrations, after the whole vibrating transportation process through the first vibrating transportation section 122, brick fabric can launch to be covered with mould 116 by uniform spreading; Along with being fed forward of conveyer belt 11, mould 116 and brick fabric enter the second steady transportation section 113, and in the course of conveying of the whole second steady transportation section 113, brick fabric is in steadily shelving state, and brick fabric can carry out natural coagulation; The brick bed material of mud shape is placed in to brick bed material cutting agency 22, along with being fed forward of conveyer belt 11, but also on the second steady transportation section 113, it is the end of close the second steady transportation section 113, brick fabric complete curdled appearance in sizing but now, operation brick bed material cutting agency 22 is injected in mould 116 by the brick bed material of mud shape and waters on brick fabric; Along with being fed forward of conveyer belt 11, mould 116, brick fabric and brick bed material enter the second vibrating transportation section 114, second 13 pairs of vibrating mechanisms the second vibrating transportation section 114 is carried out vibratory drive, make mould 116 vibrations, after the whole vibrating transportation process through the second vibrating transportation section 114, brick bed material can launch to be covered with mould 116 by uniform spreading, and on contact-making surface, realizes abundant combination with brick fabric in the situation that can too not penetrating in brick fabric; Along with being fed forward of conveyer belt 11, mould 116, brick fabric and brick bed material enter the 3rd steady transportation section 115, in the course of conveying of the whole the 3rd steady transportation section 115, brick fabric and brick bed material are in steadily shelving state, brick fabric and brick bed material can carry out natural coagulation, and brick fabric and brick bed material are frozen into an integral body simultaneously.

Blanking for specific implementation brick fabric cutting agency 21 and brick bed material cutting agency 22, preferably, brick fabric cutting agency 21 comprises the brick fabric barrel 211 of splendid attire mud shape brick fabric, the brick fabric Quantitative dosing flashboard 212 closely sliding with the cylinder end of brick fabric barrel 211, is located at the brick fabric baffle plate 213 of brick fabric Quantitative dosing flashboard 212 belows with tight parallel gear; The cylinder end of brick fabric barrel 211, is formed with the first brick fabric blanking hole 2111, corresponding the first brick fabric blanking hole 2111 of brick fabric Quantitative dosing flashboard 212 is provided with the second brick fabric blanking hole 2121, and brick fabric baffle plate 213 is formed with the 3rd brick fabric blanking hole 2131 being staggered with the first brick fabric blanking hole 2111; After the relative brick fabric barrel 211 of brick fabric Quantitative dosing flashboard 212 slides, the second brick fabric blanking hole 2121 and the first brick fabric blanking hole 2111 are staggered, and corresponding with the 3rd brick fabric blanking hole 2131.Originally, the second brick fabric blanking hole 2121 is corresponding with the first brick fabric blanking hole 2111, now the 3rd brick fabric blanking hole 2131 all staggers with the two, brick fabric baffle plate 213 blocks the lower end of the second brick fabric blanking hole 2121, and the second brick fabric blanking hole 2121 receives the brick fabric being flowed down by the first brick fabric blanking hole 2111 in brick fabric barrel 211 until fill; Push away or pull brick fabric Quantitative dosing flashboard 212, the second brick fabric blanking hole 2121 and the first brick fabric blanking hole 2111 are staggered, and it is corresponding with the 3rd brick fabric blanking hole 2131, brick fabric in the second brick fabric blanking hole 2121 is flowed down in the mould 116 being cast on the first steady transportation section 111 by the 3rd brick fabric blanking hole 2131, and brick fabric Quantitative dosing flashboard 212 blocks the first brick fabric blanking hole 2111 simultaneously.Oppositely draw again afterwards or promote brick fabric Quantitative dosing flashboard 212, the second brick fabric blanking hole 2121 and the 3rd brick fabric blanking hole 2131 are staggered, and corresponding with the first brick fabric blanking hole 2111, readmit the brick fabric that flowed down by the first brick fabric blanking hole 2111 in brick fabric barrel 211 until fill.So repeatedly carry out continuously feed.

Brick bed material cutting agency 22 comprises the brick bed material barrel 221 of splendid attire mud shape brick bed material, the brick bed material Quantitative dosing flashboard 222 closely sliding with the cylinder end of brick bed material barrel 221, is located at the brick bed material baffle plate 223 of brick bed material Quantitative dosing flashboard 222 belows with tight parallel gear; The cylinder end of brick bed material barrel 221, is formed with the first brick bed material blanking hole 2211, corresponding the first brick bed material blanking hole 2211 of brick bed material Quantitative dosing flashboard 222 is provided with the second brick bed material blanking hole 2221, and brick bed material baffle plate 223 is formed with the 3rd brick bed material blanking hole 2231 being staggered with the first brick bed material blanking hole 2211; After the relative brick bed material barrel 221 of brick bed material Quantitative dosing flashboard 222 slides, the second brick bed material blanking hole 2221 and the first brick bed material blanking hole 2211 are staggered, and corresponding with the 3rd brick bed material blanking hole 2231.Originally, the second brick bed material blanking hole 2221 is corresponding with the first brick bed material blanking hole 2211, now the 3rd brick bed material blanking hole 2231 all staggers with the two, brick bed material baffle plate 223 blocks the lower end of the second brick bed material blanking hole 2221, and the second brick bed material blanking hole 2221 receives the brick bed material being flowed down by the first brick bed material blanking hole 2211 in brick bed material barrel 221 until fill; Push away or pull brick bed material Quantitative dosing flashboard 222, the second brick bed material blanking hole 2221 and the first brick bed material blanking hole 2211 are staggered, and it is corresponding with the 3rd brick bed material blanking hole 2231, brick bed material in the second brick bed material blanking hole 2221 is flowed down in the mould 116 being cast on the second steady transportation section 113 by the 3rd brick bed material blanking hole 2231, and brick bed material Quantitative dosing flashboard 222 blocks the first brick bed material blanking hole 2211 simultaneously.Oppositely draw again afterwards or promote brick bed material Quantitative dosing flashboard 222, the second brick bed material blanking hole 2221 and the 3rd brick bed material blanking hole 2231 are staggered, and corresponding with the first brick bed material blanking hole 2211, readmit the brick bed material that flowed down by the first brick bed material blanking hole 2211 in brick bed material barrel 221 until fill.So repeatedly carry out continuously feed.

Principle is known thus, the seizing the opportunity of the cross-sectional area of the second brick fabric blanking hole 2121 and hole depth (thickness of brick fabric Quantitative dosing flashboard 212), and namely the volume of the second brick fabric blanking hole 2121 is the charging capacity of brick fabric; Seizing the opportunity of the cross-sectional area of the second brick bed material blanking hole 2221 and hole depth (thickness of brick bed material Quantitative dosing flashboard 222), namely the volume of the second brick bed material blanking hole 2221 is the charging capacity of brick bed material, as in actual conditions, the brick initial bed of paving brick is larger than the thickness of brick precoat, in the situation that the first brick fabric blanking hole 2211 is identical with aperture and the hole count of the first brick bed material blanking hole 2221, the thickness of brick bed material Quantitative dosing flashboard 222 is larger than the thickness of brick fabric Quantitative dosing flashboard 212.

Preferably, the distance of the 3rd brick fabric blanking hole 2131 to first brick fabric blanking holes 2111 (this distance is the pore radius that the distance between the 3rd brick fabric blanking hole 2131 and the first brick fabric blanking hole 2111 axis deducts the two again) is greater than the diameter of the second brick fabric blanking hole 2121, this structure can make the second brick fabric blanking hole 2121 when being moved by the first brick fabric blanking hole 2111 to the 3rd brick fabric blanking holes 2131, can be not simultaneously and the first brick fabric blanking hole 2111 and the 3rd brick fabric blanking hole 2131 interferences, thereby when avoiding occurring that brick fabric in the second brick fabric blanking hole 2121 is by the 3rd brick fabric blanking hole 2131 blanking, the first brick fabric blanking hole 2111 is also to the situation of material feeding in the second brick fabric blanking hole 2121, guarantee the constant of the interior brick fabric amount of the second brick fabric blanking hole 2121,

The distance of the 3rd brick bed material blanking hole 2231 to first brick bed material blanking holes 2211 (this distance is the pore radius that the distance between the 3rd brick bed material blanking hole 2231 and the first brick bed material blanking hole 2211 axis deducts the two again) is greater than the diameter of the second brick bed material blanking hole 2221, this structure can make the second brick bed material blanking hole 2221 when being moved by the first brick bed material blanking hole 2211 to the 3rd brick bed material blanking holes 2231, can be not simultaneously and the first brick bed material blanking hole 2211 and the 3rd brick bed material blanking hole 2231 interferences, thereby when avoiding occurring that brick bed material in the second brick bed material blanking hole 2221 is by the 3rd brick bed material blanking hole 2231 blanking, the first brick bed material blanking hole 2211 is also to the situation of material feeding in the second brick bed material blanking hole 2221, guarantee the constant of the interior brick bed material amount of the second brick bed material blanking hole 2221.

In order to make brick fabric and brick bed material more evenly and rapidly be cast in mould 116, preferably, the cylinder end of brick fabric barrel 211, is formed with a plurality of the first brick fabric blanking holes 2111, brick fabric Quantitative dosing flashboard 212 is formed with a plurality of the second brick fabric blanking holes 2121, and brick fabric baffle plate 213 is formed with a plurality of the 3rd brick fabric blanking holes 2131.A plurality of the first brick fabric blanking hole 2111, the second brick fabric blanking holes 2121 and the 3rd brick fabric blanking hole 2131 can be poured into a mould brick fabric simultaneously, and the high and brick fabric of efficiency is uniformly distributed.

The cylinder end of brick bed material barrel 221, is formed with a plurality of the first brick bed material blanking holes 2211, and brick bed material Quantitative dosing flashboard 222 is formed with a plurality of the second brick bed material blanking holes 2221, and brick bed material baffle plate 223 is formed with a plurality of the 3rd brick bed material blanking holes 2231.A plurality of the first brick bed material blanking hole 2211, the second brick bed material blanking holes 2221 and the 3rd brick bed material blanking hole 2231 can be poured into a mould brick bed material simultaneously, and the high and brick bed material of efficiency is uniformly distributed.

In order further to improve the shaping efficiency of double-layer brick, preferably, the cylinder end of brick fabric barrel 211, is formed with many groups the first brick fabric blanking hole group, and described in every group, the first brick fabric blanking hole group has a plurality of the first brick fabric blanking holes 2111; Brick fabric Quantitative dosing flashboard 212 is formed with many groups the second brick fabric blanking hole group, and described in every group, the second brick fabric blanking hole group has a plurality of the second brick fabric blanking holes 2121; Brick fabric baffle plate 213 is formed with many groups the 3rd brick fabric blanking hole group, and described in every group, the 3rd brick fabric blanking hole group has a plurality of the 3rd brick fabric blanking holes 2131;

The cylinder end of brick bed material barrel 221, is formed with many groups the first brick bed material blanking hole group, and described in every group, the first brick bed material blanking hole group has a plurality of the first brick bed material blanking holes 2211; Brick bed material Quantitative dosing flashboard 222 is formed with many groups the second brick bed material blanking hole group, and described in every group, the second brick bed material blanking hole group has a plurality of the second brick bed material blanking holes 2221; Brick bed material baffle plate 223 is formed with many groups the 3rd brick bed material blanking hole group, and described in every group, the 3rd brick bed material blanking hole group has a plurality of the 3rd brick bed material blanking holes 2231;

The respectively corresponding mould 116 of the first brick fabric blanking hole group, the second brick fabric blanking hole group and the 3rd brick fabric blanking hole group described in every group, and these moulds 116 can be corresponding with described the first brick bed material blanking hole group, the second brick bed material blanking hole group and the 3rd brick bed material blanking hole group respectively in the second steady transportation section 113, be the present invention's pourable a plurality of moulds 116 simultaneously, plastic a plurality of double-layer brick once, efficiency significantly improves.

Preferably, the cylinder end of brick fabric barrel 211, is formed with and is four groups of above-mentioned first brick fabric blanking hole groups that sphere of movements for the elephants shape distributes, and described in every group, the first brick fabric blanking hole group has four the first brick fabric blanking holes 2111 that are the distribution of sphere of movements for the elephants shape; Brick fabric Quantitative dosing flashboard 212 is formed with and is four group of second brick fabric blanking hole group that sphere of movements for the elephants shape distributes, and described in every group, the second brick fabric blanking hole group has four the second brick fabric blanking holes 2121 that are the distribution of sphere of movements for the elephants shape; Brick fabric baffle plate 213 is formed with and is four group of the 3rd brick fabric blanking hole group that sphere of movements for the elephants shape distributes, and described in every group, the 3rd brick fabric blanking hole group has four the 3rd brick fabric blanking holes 2131 that are the distribution of sphere of movements for the elephants shape.I.e. 16 the first brick fabric blanking hole 2111, the second brick fabric blanking hole 2121 and the 3rd brick fabric blanking hole 2131 matrix form distributions of quadruple four respectively.

The cylinder end of brick bed material barrel 221, is formed with and is four groups of above-mentioned first brick bed material blanking hole groups that sphere of movements for the elephants shape distributes, and described in every group, the first brick bed material blanking hole group has four the first brick bed material blanking holes 2211 that are the distribution of sphere of movements for the elephants shape; Brick bed material Quantitative dosing flashboard 222 is formed with and is four group of second brick bed material blanking hole group that sphere of movements for the elephants shape distributes, and described in every group, the second brick bed material blanking hole group has four the second brick bed material blanking holes 2221 that are the distribution of sphere of movements for the elephants shape; Brick bed material baffle plate 223 is formed with and is four group of the 3rd brick bed material blanking hole group that sphere of movements for the elephants shape distributes, and described in every group, the 3rd brick bed material blanking hole group has four the 3rd brick bed material blanking holes 2231 that are the distribution of sphere of movements for the elephants shape.I.e. 16 the first brick bed material blanking hole 2211, the second brick bed material blanking hole 2221 and the 3rd brick bed material blanking hole 2231 matrix form distributions of quadruple four respectively.

Four moulds 116 are corresponding field " font distribution; be corresponding four the 3rd brick fabric blanking holes 2131 of each mould 116 or the 3rd brick bed material blanking hole 2231; and have 116 moulds are carried out to spacing stopping means 117 on conveyer belt 11; stopping means 117 specifically can be painting point or the projection being arranged on conveyer belt 11, and the corresponding periphery that is around in each mould 116 of a plurality of described salient points or projection is carried out spacing to mould 116.

For specific implementation brick fabric cutting agency 21 and brick bed material cutting agency 22, preferred the first embodiment is, brick fabric Quantitative dosing flashboard 212 is equipped with the first brick fabric drive unit 2122 that drives brick fabric Quantitative dosing flashboard 212 to slide with respect to brick fabric baffle plate 213 and brick fabric barrel 211, brick fabric baffle plate 213 is fixed together with brick fabric barrel 211, and the first brick fabric drive unit 2122 specifically can be oil cylinder.

Brick bed material Quantitative dosing flashboard 222 is equipped with the first brick bed material drive unit 2222 that drives brick bed material Quantitative dosing flashboard 222 to slide with respect to brick bed material baffle plate 223 and brick bed material barrel 221, brick bed material baffle plate 223 is fixed together with brick bed material barrel 221, and the first brick bed material drive unit 2222 specifically can be oil cylinder.

Preferred the second embodiment is, brick fabric Quantitative dosing flashboard 212 is equipped with the second brick fabric drive unit 2123 that drives brick fabric Quantitative dosing flashboard 212 to slide with respect to brick fabric baffle plate 213 and brick fabric barrel 211, brick fabric baffle plate 213 is equipped with the 3rd brick fabric drive unit 2124, the second brick fabric drive units 2123 and the 3rd brick fabric drive unit 2124 that drive brick fabric baffle plate 213 opposite directions with respect to brick fabric Quantitative dosing flashboard 212 glide directions to slide and specifically can be oil cylinder.The second brick fabric drive unit 2123 and the 3rd brick fabric drive unit 2124 drive respectively brick fabric Quantitative dosing flashboard 212 and brick fabric baffle plate 213 move toward one another to realize corresponding.

Brick bed material Quantitative dosing flashboard 222 is equipped with the second brick bed material drive unit 2223 that drives brick bed material Quantitative dosing flashboard 222 to slide with respect to brick bed material baffle plate 223 and brick bed material barrel 221, brick bed material baffle plate 223 is equipped with the 3rd brick bed material drive unit 2224, the second brick bed material drive units 2223 and the 3rd brick bed material drive unit 2224 that drive brick bed material baffle plate 223 opposite directions with respect to brick bed material Quantitative dosing flashboard 222 glide directions to slide and specifically can be oil cylinder.The second brick bed material drive unit 2223 and the 3rd brick bed material drive unit 2224 drive respectively brick bed material Quantitative dosing flashboard 222 and brick bed material baffle plate 223 move toward one another to realize corresponding.

Preferred the third embodiment is, brick fabric Quantitative dosing flashboard 212 is equipped with the 4th brick fabric drive unit 2125 that drives brick fabric Quantitative dosing flashboard 212 to slide with respect to brick fabric baffle plate 213 and brick fabric barrel 211, brick fabric baffle plate 213 is equipped with the 5th brick fabric drive unit 2126, the four brick fabric drive units 2125 and the 5th brick fabric drive unit 2126 that drive brick fabric baffle plate 213 vertical direction with respect to brick fabric Quantitative dosing flashboard 212 glide directions to slide and specifically can be oil cylinder.The 4th brick fabric drive unit 2125 drives respectively brick fabric Quantitative dosing flashboard 212 to move along vertical direction with brick fabric baffle plate 213 with the 5th brick fabric drive unit 2126, finally meets at and realizes together correspondence.

Brick bed material Quantitative dosing flashboard 222 is equipped with the 4th brick bed material drive unit 2225 that drives brick bed material Quantitative dosing flashboard 222 to slide with respect to brick bed material baffle plate 223 and brick bed material barrel 221, brick bed material baffle plate 223 is equipped with the 5th brick bed material drive unit 2226, the four brick bed material drive units 2225 and the 5th brick bed material drive unit 2226 that drive brick bed material baffle plate 223 vertical direction with respect to brick bed material Quantitative dosing flashboard 222 glide directions to slide and specifically can be oil cylinder.The 4th brick bed material drive unit 2225 drives respectively brick bed material Quantitative dosing flashboard 222 to move along vertical direction with brick bed material baffle plate 223 with the 5th brick bed material drive unit 2226, finally meets at and realizes together correspondence.

For specific implementation the first vibrating mechanism 12 and the second vibrating mechanism 13 are respectively to the first vibrating transportation section 112 and the second vibrating transportation section 114 vibratory drive, preferably, the first vibrating mechanism 12 and the second vibrating mechanism 13 are all between the upper band in conveyer belt 11 and lower band;

The first vibrating mechanism 12 comprise with described on parallel the first upper vibrating plate 121 contacting, the first time oscillating plate 122 arranging in the first upper vibrating plate 121 parallel beneath, be located between the first upper vibrating plate 121 and first time oscillating plate 122 and equally distributed the first vibrating spring 123 for two above, and the first drive motors 124 that drives first time oscillating plate 122 vibration.The first drive motors 124 specifically can carry out vibratory drive to first time oscillating plate 122 by mechanisms such as eccentric wheel, cranks, first time oscillating plate 122 passes to the first upper vibrating plate 121 by the first vibrating spring 123 by vibration, and then drives the first vibrating transportation section 112 of conveyer belt 11 to produce vibration.

The second vibrating mechanism 13 comprise with described on parallel the second upper vibrating plate 131 contacting, the second time oscillating plate 132 arranging in the second upper vibrating plate 131 parallel beneath, be located between the second upper vibrating plate 131 and second time oscillating plate 132 and equally distributed the second vibrating spring 133 for two above, and the second drive motors 134 that drives second time oscillating plate 132 vibration.The second drive motors 134 specifically can carry out vibratory drive to second time oscillating plate 132 by mechanisms such as eccentric wheel, cranks, second time oscillating plate 132 passes to the second upper vibrating plate 131 by the second vibrating spring 133 by vibration, and then drives the second vibrating transportation section 114 of conveyer belt 11 to produce vibration.

The moulding process of a kind of double-layer brick of the present invention, comprises the steps:

(1) the brick fabric of mud shape is injected in the mould 116 of horizontal positioned;

(2) mould 116 is vibrated, make brick fabric uniform spreading launch to be covered with mould 116;

(3) mould 116 is shelved, the brick fabric that uniform spreading is launched carries out natural coagulation;

(4) when brick fabric is shaped but do not solidified completely, the brick bed material of mud shape is noted on the interior brick fabric of mould 116;

(5) mould 116 is vibrated, make brick bed material uniform spreading on brick fabric launch to be covered with mould 116, make brick bed material not penetrate brick fabric, on contact-making surface, carry out abundant combination with brick fabric;

(6) mould 116 is shelved, brick bed material and brick fabric that uniform spreading is launched carry out natural coagulation.

Preferably, in whole technical process, use the shaped device of aforementioned double-layer brick, specifically:

In above-mentioned steps (1), the brick fabric of mud shape has been placed in brick fabric cutting agency 21, and mould 116 is suitably placed on the first steady transportation section 111, and operation brick fabric cutting agency 21 is injected into the brick fabric of mud shape in mould 116;

In above-mentioned steps (2), along with being fed forward of conveyer belt 11, mould 116 and brick fabric enter the first vibrating transportation section 112, first 12 pairs of vibrating mechanisms the first vibrating transportation section 112 is carried out vibratory drive, make mould 116 vibrations, after the whole vibrating transportation process through the first vibrating transportation section 112, brick fabric can launch to be covered with mould 116 by uniform spreading;

In above-mentioned steps (3), along with being fed forward of conveyer belt 11, mould 116 and brick fabric enter the second steady transportation section 113, and in the course of conveying of the whole second steady transportation section 113, brick fabric is in steadily shelving state, and brick fabric can carry out natural coagulation;

In above-mentioned steps (4), the brick bed material of mud shape has been placed in brick bed material cutting agency 22, along with being fed forward of conveyer belt 11, but also on the second steady transportation section 113, it is the end of close the second steady transportation section 113, brick fabric complete curdled appearance in sizing but now, operation brick bed material cutting agency 22 is injected in mould 116 by the brick bed material of mud shape and waters on brick fabric;

In above-mentioned steps (5), along with being fed forward of conveyer belt 11, mould 116, brick fabric and brick bed material enter the second vibrating transportation section 114, second 13 pairs of vibrating mechanisms the second vibrating transportation section 114 is carried out vibratory drive, make mould 116 vibrations, after the whole vibrating transportation process through the second vibrating transportation section 114, brick bed material can launch to be covered with mould 116 by uniform spreading, and on contact-making surface, realizes abundant combination with brick fabric;

In above-mentioned steps (6), along with being fed forward of conveyer belt 11, mould 116, brick fabric and brick bed material enter the 3rd steady transportation section 115, in the course of conveying of the whole the 3rd steady transportation section 115, brick fabric and brick bed material are in steadily shelving state, and brick fabric and brick bed material can carry out natural coagulation.

Preferably, in above-mentioned steps (1), the second brick fabric blanking hole 2121 is corresponding with the first brick fabric blanking hole 2111, now the 3rd brick fabric blanking hole 2131 all staggers with the two, brick fabric baffle plate 213 blocks the lower end of the second brick fabric blanking hole 2121, and the second brick fabric blanking hole 2121 receives the brick fabric being flowed down by the first brick fabric blanking hole 2111 in brick fabric barrel 211 until fill; Push away or pull brick fabric Quantitative dosing flashboard 212, the second brick fabric blanking hole 2121 and the first brick fabric blanking hole 2111 are staggered, and it is corresponding with the 3rd brick fabric blanking hole 2131, brick fabric in the second brick fabric blanking hole 2121 is flowed down in the mould 116 being cast on the first steady transportation section 111 by the 3rd brick fabric blanking hole 2131, and brick fabric Quantitative dosing flashboard 212 blocks the first brick fabric blanking hole 2111 simultaneously.Oppositely draw again afterwards or promote brick fabric Quantitative dosing flashboard 212, the second brick fabric blanking hole 2121 and the 3rd brick fabric blanking hole 2131 are staggered, and corresponding with the first brick fabric blanking hole 2111, readmit the brick fabric that flowed down by the first brick fabric blanking hole 2111 in brick fabric barrel 211 until fill.So repeatedly carry out continuously feed.

In above-mentioned steps (4), the second brick bed material blanking hole 2221 is corresponding with the first brick bed material blanking hole 2211, now the 3rd brick bed material blanking hole 2231 all staggers with the two, brick bed material baffle plate 223 blocks the lower end of the second brick bed material blanking hole 2221, and the second brick bed material blanking hole 2221 receives the brick bed material being flowed down by the first brick bed material blanking hole 2211 in brick bed material barrel 221 until fill; Push away or pull brick bed material Quantitative dosing flashboard 222, the second brick bed material blanking hole 2221 and the first brick bed material blanking hole 2211 are staggered, and it is corresponding with the 3rd brick bed material blanking hole 2231, brick bed material in the second brick bed material blanking hole 2221 is flowed down in the mould 116 being cast on the second steady transportation section 113 by the 3rd brick bed material blanking hole 2231, and brick bed material Quantitative dosing flashboard 222 blocks the first brick bed material blanking hole 2211 simultaneously.Oppositely draw again afterwards or promote brick bed material Quantitative dosing flashboard 222, the second brick bed material blanking hole 2221 and the 3rd brick bed material blanking hole 2231 are staggered, and corresponding with the first brick bed material blanking hole 2211, readmit the brick bed material that flowed down by the first brick bed material blanking hole 2211 in brick bed material barrel 221 until fill.So repeatedly carry out continuously feed.

The shaped device of double-layer brick of the present invention and technique, three kinds of embodiments of brick fabric cutting agency and brick bed material cutting agency can be combined with arbitrarily according to the actual requirements, as brick fabric cutting agency adopts the first embodiment, and brick bed material cutting agency adopts the second embodiment; Transmission mechanism between the first drive motors and first time oscillating plate, and the concrete form of the second transmission mechanism between drive motors and second time oscillating plate is preferably the existing transmission mechanism forms such as eccentric wheel, crank, also can adjusts and design according to actual requirement; The concrete form of the first vibrating mechanism and the second vibrating mechanism also can be adjusted and design according to actual requirement; The first brick fabric blanking hole, the second brick fabric blanking hole and the 3rd brick fabric blanking hole, and the concrete size of the first brick bed material blanking hole, the second brick bed material blanking hole and the 3rd brick bed material blanking hole, quantity, distribution form and group number and distribution form etc. all can be adjusted and design according to actual requirement; The concrete form of stopping means also can be adjusted and design according to actual requirement; The Oscillation Amplitude of the concrete form of conveyer belt, transfer rate, each transportation section length and wherein each vibrating transportation section and frequency etc. can be adjusted and design according to actual requirement.

Product of the present invention and process form are not limited to this case diagram and embodiment, and anyone carries out suitable variation or the modification of similar thinking to it, all should be considered as not departing from patent category of the present invention.

Claims

1. a shaped device for double-layer brick, is characterized in that: comprise conveying mechanism and cutting agency; Described conveying mechanism comprises horizontally disposed conveyer belt, and the first vibrating mechanism setting gradually along the throughput direction of conveyer belt, and the second vibrating mechanism; Described conveyer belt comprises the first steady transportation section successively along throughput direction, the first vibrating transportation section being driven by described the first vibrating mechanism, the second steady transportation section, the second vibrating transportation section being driven by described the second vibrating mechanism, and the 3rd steady transportation section; Described cutting agency comprises the corresponding brick fabric cutting agency in the described first top, steady transportation section, and the corresponding brick bed material cutting agency in the described second top, steady transportation section.

2. the shaped device of a kind of double-layer brick according to claim 1, it is characterized in that: above-mentioned brick fabric cutting agency comprises the brick fabric barrel of splendid attire mud shape brick fabric, the brick fabric Quantitative dosing flashboard closely sliding with the cylinder end of brick fabric barrel, is located at the brick fabric baffle plate of brick fabric Quantitative dosing flashboard below with tight parallel gear; The cylinder end of described brick fabric barrel, is formed with the first brick fabric blanking hole, corresponding described the first brick fabric blanking hole of described brick fabric Quantitative dosing flashboard is provided with the second brick fabric blanking hole, and described brick fabric baffle plate is formed with the 3rd brick fabric blanking hole being staggered with described the first brick fabric blanking hole; After the relatively described brick fabric of described brick fabric Quantitative dosing flashboard barrel slides, described the second brick fabric blanking hole and described the first brick fabric blanking hole are staggered, and corresponding with described the 3rd brick fabric blanking hole;

3. the shaped device of a kind of double-layer brick according to claim 2, is characterized in that: the cylinder end of above-mentioned brick fabric barrel is formed with many groups the first brick fabric blanking hole group, and described in every group, the first brick fabric blanking hole group has a plurality of above-mentioned the first brick fabric blanking holes; Above-mentioned brick fabric Quantitative dosing flashboard is formed with many groups the second brick fabric blanking hole group, and described in every group, the second brick fabric blanking hole group has a plurality of above-mentioned the second brick fabric blanking holes; Above-mentioned brick fabric baffle plate is formed with many groups the 3rd brick fabric blanking hole group, and described in every group, the 3rd brick fabric blanking hole group has a plurality of above-mentioned the 3rd brick fabric blanking holes;

4. according to the shaped device of a kind of double-layer brick described in any one in claim 1-3, it is characterized in that: above-mentioned brick fabric Quantitative dosing flashboard is equipped with the first brick fabric drive unit that drives brick fabric Quantitative dosing flashboard to slide with respect to above-mentioned brick fabric baffle plate and above-mentioned brick fabric barrel, and described brick fabric baffle plate and above-mentioned brick fabric barrel are fixed together;

5. according to the cutting agency of a kind of brick shaped device described in any one in claim 1-3, it is characterized in that: above-mentioned brick fabric Quantitative dosing flashboard is equipped with the second brick fabric drive unit that drives brick fabric Quantitative dosing flashboard to slide with respect to above-mentioned brick fabric baffle plate and above-mentioned brick fabric barrel, and described brick fabric baffle plate is equipped with the 3rd brick fabric drive unit that drives brick fabric baffle plate to slide with respect to the opposite direction of described brick fabric Quantitative dosing flashboard glide direction;

6. according to the cutting agency of a kind of brick shaped device described in any one in claim 1-3, it is characterized in that: above-mentioned brick fabric Quantitative dosing flashboard is equipped with the 4th brick fabric drive unit that drives brick fabric Quantitative dosing flashboard to slide with respect to above-mentioned brick fabric baffle plate and above-mentioned brick fabric barrel, and described brick fabric baffle plate is equipped with the 5th brick fabric drive unit that drives brick fabric baffle plate to slide with respect to the vertical direction of described brick fabric Quantitative dosing flashboard glide direction;

7. according to the shaped device of a kind of double-layer brick described in any one in claim 1-3, it is characterized in that: above-mentioned the first vibrating mechanism and the second vibrating mechanism are all between the upper band in said conveyer belt and lower band;

8. a moulding process for double-layer brick, is characterized in that, comprises the steps:

9. the moulding process of a kind of double-layer brick according to claim 8, is characterized in that: in whole technical process, use a kind of shaped device, this shaped device comprises conveying mechanism and cutting agency; Described conveying mechanism comprises horizontally disposed conveyer belt, and the first vibrating mechanism setting gradually along the throughput direction of conveyer belt, and the second vibrating mechanism; Described conveyer belt comprises the first steady transportation section successively along throughput direction, the first vibrating transportation section being driven by described the first vibrating mechanism, the second steady transportation section, the second vibrating transportation section being driven by described the second vibrating mechanism, and the 3rd steady transportation section; Described cutting agency comprises the corresponding brick fabric cutting agency in the described first top, steady transportation section, and the corresponding brick bed material cutting agency in the described second top, steady transportation section;

10. the moulding process of a kind of double-layer brick according to claim 9, it is characterized in that: above-mentioned brick fabric cutting agency comprises the brick fabric barrel of splendid attire mud shape brick fabric, the brick fabric Quantitative dosing flashboard closely sliding with the cylinder end of brick fabric barrel, is located at the brick fabric baffle plate of brick fabric Quantitative dosing flashboard below with tight parallel gear; The cylinder end of described brick fabric barrel, is formed with the first brick fabric blanking hole, corresponding described the first brick fabric blanking hole of described brick fabric Quantitative dosing flashboard is provided with the second brick fabric blanking hole, and described brick fabric baffle plate is formed with the 3rd brick fabric blanking hole being staggered with described the first brick fabric blanking hole; After the relatively described brick fabric of described brick fabric Quantitative dosing flashboard barrel slides, described the second brick fabric blanking hole and described the first brick fabric blanking hole are staggered, and corresponding with described the 3rd brick fabric blanking hole; The total measurement (volume) of described the second brick fabric blanking hole is the discharge quantity of brick fabric Quantitative dosing flashboard described in a switch;