CN102416648A - Method for manufacturing artificial marble by using fly ash and waste glass - Google Patents
Method for manufacturing artificial marble by using fly ash and waste glass Download PDFInfo
- Publication number
- CN102416648A CN102416648A CN2011103679684A CN201110367968A CN102416648A CN 102416648 A CN102416648 A CN 102416648A CN 2011103679684 A CN2011103679684 A CN 2011103679684A CN 201110367968 A CN201110367968 A CN 201110367968A CN 102416648 A CN102416648 A CN 102416648A
- Authority
- CN
- China
- Prior art keywords
- flyash
- cullet
- surface layer
- artificial marble
- marble
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000010881 fly ash Substances 0.000 title claims abstract description 23
- 239000002928 artificial marble Substances 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000011521 glass Substances 0.000 title claims abstract description 6
- 239000002699 waste material Substances 0.000 title abstract description 4
- 239000002994 raw material Substances 0.000 claims abstract description 21
- 239000002344 surface layer Substances 0.000 claims abstract description 20
- 239000004568 cement Substances 0.000 claims abstract description 11
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 239000006063 cullet Substances 0.000 claims description 20
- 239000004579 marble Substances 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 20
- 239000000049 pigment Substances 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- PNEYBMLMFCGWSK-UHFFFAOYSA-N AI2O3 Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 10
- 239000004576 sand Substances 0.000 claims description 9
- 238000000227 grinding Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 6
- 239000003638 reducing agent Substances 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 239000005329 float glass Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 2
- 239000010410 layer Substances 0.000 abstract 2
- 230000001070 adhesive Effects 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 abstract 1
- 229910052782 aluminium Inorganic materials 0.000 abstract 1
- 238000004134 energy conservation Methods 0.000 abstract 1
- 238000003801 milling Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 4
- 229910052909 inorganic silicate Inorganic materials 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000004523 agglutinating Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
Abstract
The invention discloses a method for manufacturing artificial marble by using fly ash and waste glass. The method comprises the steps of mixing and milling raw materials, clearing up a mold, making a surface layer, making a base layer, demolding, curing and the like. The method for manufacturing the artificial marble by using the fly ash and the waste glass as main raw materials has the remarkable characteristics of extensive raw material sources, energy conservation and environment friendliness; and by using high-aluminum cement as an adhesive, boards of the surface layer and the base layer can be fastened, the artificial marble has good physical and chemical properties, and patterns on the surface of the artificial marble are as bright as a mirror. The method is simple and low in manufacturing costs of process equipment and raw materials, and has the characteristics of low production cost, low investment, high benefit and the like.
Description
Technical field
The present invention relates to a kind of flyash, cullet of utilizing and make method for imitation marble, belong to the construction material preparation field.
Background technology
Natural marble is graceful, attractive in appearance, has extremely strong ornamentally, is one of main architectural constructional materials.Yet the high and processing difficulties of natural marble cost, natural marble pollutes easily, needs regularly wetly to have the cloth wiping of mild detergent and the marble furniture of serious wear is difficult to handle with little, must just can make its recover gloss with the electric polishing machine polishing.Simultaneously, natural marble is very fragile, fear hard thing bump, beat, be prone to pit, influence attractive in appearance.Therefore, the low simple artificial marble of technology of development cost has bigger economic benefit and social benefit.Texture and aesthetic feeling that artificial marble not only can reach natural marble can overcome its fragile and difficult characteristics of cleaning simultaneously.At present artificial marble mainly is divided into polyester-type, compound, agglutinating property and inorganic silicate type, and wherein inorganic silicate type artificial marble has surface-brightening, bright in luster, characteristics such as decorative pattern is evenly attractive in appearance.For this reason, we provide a kind of flyash, cullet the like waste article of utilizing to make the marmorean method of artificial silicate-type.
Summary of the invention
In view of the defective that prior art exists, the purpose of this invention is to provide a kind of flyash, cullet of utilizing and make method for imitation marble, this manufacturing method for imitation marble has characteristics such as raw material sources are extensive, preparation technology is simple, cost is low.
The technical solution adopted for the present invention to solve the technical problems is: a kind of flyash, cullet of utilizing made method for imitation marble, and described manufacturing method for imitation marble is realized through following steps:
(i) raw material mix grinding: described raw material mix grinding comprises the mixing of surface layer and basic unit's raw making materials; The artificial marble surface material comprises cullet, flyash, antiquated sand, water reducer, pigment, water, alumina cement; The particle of said surface material is all less than 130 orders, and wherein to account for the sandstone total amount be 10%-75% to cullet, and the addition of flyash is lower than 10% of sandstone total amount, and cement-sand ratio is 0.9%-1.5% in manufacturing process; Amount of pigment is the 5%-10% of alumina cement consumption; The ratio of mud is lower than 0.5%; Basic unit makes: the artificial marble surface material comprises cullet, flyash, antiquated sand, water reducer, pigment, water, alumina cement; The particle of said base material is all less than 30 orders, and its component ratio is identical with surface layer;
(ii) mould arrangement: mould its inner surface before use applies releasing agent;
(iii) surface layer is made: the surface layer raw material slowly is injected in the mould, and the back compacting is paved in vibration, and surface thickness is 0.5-1.5cm;
(iv) basic unit makes: after facing surface is cleared up, inject basic unit's raw material vibration above that and pave the back compacting, groundwork thickness is 1-5cm;
(the v) demoulding: the demoulding after leaving standstill 48 hours under the condition of 20 ℃-30 ℃ of temperature;
(vi) maintenance: under the condition of 20 ℃-30 ℃ of degree, left standstill 20 days.
Described surface layer making step also comprises the surface layer decorative pattern to be made: add the pigment back that stirs according to definite material rate and on glass plate, make decorative pattern, shaking sprinkles dry powder after putting down.
The bed die of said mould is a float glass.
The invention has the beneficial effects as follows: a kind of flyash, cullet of utilizing made method for imitation marble; Comprise processing steps such as raw material mix grinding, mould arrangement, surface layer making, basic unit's making, the demoulding, maintenance; This manufacturing method for imitation marble utilizes flyash and cullet to be primary raw material, have raw material sources extensively, the distinguishing feature of energy-conserving and environment-protective; Utilize alumina cement can make surface layer and basic unit's sheet material fastening as binding agent, it is as bright as a sixpence to have good physical and chemical performance and a surface detail.This process technology is simple, process equipment and raw material are cheap, has characteristics such as production cost is low, small investment, benefit height.
The specific embodiment
A kind of flyash, cullet of utilizing made method for imitation marble, and described manufacturing method for imitation marble is realized through following steps:
(i) raw material mix grinding: described raw material mix grinding comprises the mixing of surface layer and basic unit's raw making materials; The artificial marble surface material comprises cullet, flyash, antiquated sand, water reducer, pigment, water, alumina cement; Equal 150 orders of the particle of said surface material, wherein to account for the sandstone total amount be 60% to cullet, and the addition of flyash is 10% of a sandstone total amount, and cement-sand ratio is 1.1% in manufacturing process; Amount of pigment is 9% of an alumina cement consumption; The ratio of mud 0.4%; Basic unit makes: the artificial marble surface material comprises cullet, flyash, antiquated sand, water reducer, pigment, water, alumina cement; Equal 50 orders of the particle of said base material, its component ratio is identical with surface layer;
(ii) mould arrangement: mould its inner surface before use applies releasing agent;
(iii) surface layer is made: the surface layer raw material slowly is injected in the mould, and the back compacting is paved in vibration, and surface thickness is 1cm; Add the pigment back that stirs according to definite material rate and on glass plate, make decorative pattern, shaking sprinkles dry powder after flat.
(iv) basic unit makes: after facing surface is cleared up, inject basic unit's raw material vibration above that and pave the back compacting, groundwork thickness is 2cm;
(the v) demoulding: the demoulding after leaving standstill 48 hours under the condition of 20 ℃-30 ℃ of temperature;
(vi) maintenance: under the condition of 20 ℃-30 ℃ of degree, left standstill 20 days.
Claims (3)
1. one kind is utilized flyash, cullet to make method for imitation marble, and it is characterized in that: described manufacturing method for imitation marble is realized through following steps:
The raw material mix grinding: described raw material mix grinding comprises the mixing of surface layer and basic unit's raw making materials; The artificial marble surface material comprises cullet, flyash, antiquated sand, water reducer, pigment, water, alumina cement; The particle of said surface material is all less than 130 orders, and wherein to account for the sandstone total amount be 10%-75% to cullet, and the addition of flyash is lower than 10% of sandstone total amount, and cement-sand ratio is 0.9%-1.5% in manufacturing process; Amount of pigment is the 5%-10% of alumina cement consumption; The ratio of mud is lower than 0.5%; Basic unit makes: the artificial marble surface material comprises cullet, flyash, antiquated sand, water reducer, pigment, water, alumina cement; The particle of said base material is all less than 30 orders, and its component ratio is identical with surface layer;
The mould arrangement: mould its inner surface before use applies releasing agent;
Surface layer is made: the surface layer raw material slowly is injected in the mould, and the back compacting is paved in vibration, and surface thickness is 0.5-1.5cm;
Basic unit makes: after facing surface is cleared up, inject basic unit's raw material vibration above that and pave the back compacting, groundwork thickness is 1-5cm;
The demoulding: the demoulding after leaving standstill 48 hours under the condition of 20 ℃-30 ℃ of temperature;
Maintenance: under the condition of 20 ℃-30 ℃ of degree, left standstill 20 days.
2. a kind of flyash, cullet of utilizing according to claim 1 made method for imitation marble; It is characterized in that: described surface layer making step also comprises the surface layer decorative pattern to be made: add the pigment back that stirs according to definite material rate and on glass plate, make decorative pattern, shaking sprinkles dry powder after putting down.
3. a kind of flyash, cullet of utilizing according to claim 1 made method for imitation marble, and it is characterized in that: the bed die of said mould is a float glass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103679684A CN102416648A (en) | 2011-11-18 | 2011-11-18 | Method for manufacturing artificial marble by using fly ash and waste glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103679684A CN102416648A (en) | 2011-11-18 | 2011-11-18 | Method for manufacturing artificial marble by using fly ash and waste glass |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102416648A true CN102416648A (en) | 2012-04-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103679684A Pending CN102416648A (en) | 2011-11-18 | 2011-11-18 | Method for manufacturing artificial marble by using fly ash and waste glass |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102416648A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102951886A (en) * | 2012-11-13 | 2013-03-06 | 福州皇家地坪有限公司 | Ecological concrete |
| CN103396067A (en) * | 2013-08-14 | 2013-11-20 | 黄贺明 | Artificial inorganic marble-face composite-powder concrete cover plate |
| CN103978747A (en) * | 2014-05-29 | 2014-08-13 | 德化县太阳鸟工艺品有限公司 | Ceramic product prepared from waste ceramics and preparation method thereof |
| CN105599114A (en) * | 2014-07-03 | 2016-05-25 | 石狮市东方水泥制品有限公司 | Double-layer brick forming process |
| CN107573026A (en) * | 2017-09-14 | 2018-01-12 | 北京大学 | A kind of slug type parian material preparation method |
| CN108046714A (en) * | 2018-01-24 | 2018-05-18 | 湖南大学 | A kind of method that can demould floor tile immediately using scrap glass production |
| CN112248475A (en) * | 2020-10-14 | 2021-01-22 | 南阳英良石业有限公司 | Multi-piece artificial marble plate forming die and forming method |
| CN113954203A (en) * | 2021-11-01 | 2022-01-21 | 北京科技大学 | Method for preparing high-strength artificial marble by using low-calorific-value coal ash through excitation activation |
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| CN1044082A (en) * | 1989-01-14 | 1990-07-25 | 罗桂云 | Artificial cement marble and manufacture method thereof |
| CN2122042U (en) * | 1992-01-18 | 1992-11-18 | 林永昌 | Simulating granite board made of mixed glass with coal ash |
| CN1088146A (en) * | 1992-12-14 | 1994-06-22 | 李清平 | high alumina cement artificial granite, marble and production technique thereof |
| CN1096281A (en) * | 1993-10-22 | 1994-12-14 | 大连市环境科学研究所 | High-strength powder coal ash inorganic artificial marble and manufacture method thereof |
| JPH10235625A (en) * | 1997-02-24 | 1998-09-08 | Matsushita Electric Works Ltd | Production of cement-based inorganic sheet |
| CN1273956A (en) * | 2000-06-14 | 2000-11-22 | 孙景宽 | Decorative colour composite tile of powder coal ash and its production technology |
| CN101644099A (en) * | 2008-08-05 | 2010-02-10 | 许春雷 | Artificial panel |
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2011
- 2011-11-18 CN CN2011103679684A patent/CN102416648A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1044082A (en) * | 1989-01-14 | 1990-07-25 | 罗桂云 | Artificial cement marble and manufacture method thereof |
| CN2122042U (en) * | 1992-01-18 | 1992-11-18 | 林永昌 | Simulating granite board made of mixed glass with coal ash |
| CN1088146A (en) * | 1992-12-14 | 1994-06-22 | 李清平 | high alumina cement artificial granite, marble and production technique thereof |
| CN1096281A (en) * | 1993-10-22 | 1994-12-14 | 大连市环境科学研究所 | High-strength powder coal ash inorganic artificial marble and manufacture method thereof |
| JPH10235625A (en) * | 1997-02-24 | 1998-09-08 | Matsushita Electric Works Ltd | Production of cement-based inorganic sheet |
| CN1273956A (en) * | 2000-06-14 | 2000-11-22 | 孙景宽 | Decorative colour composite tile of powder coal ash and its production technology |
| CN101644099A (en) * | 2008-08-05 | 2010-02-10 | 许春雷 | Artificial panel |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102951886A (en) * | 2012-11-13 | 2013-03-06 | 福州皇家地坪有限公司 | Ecological concrete |
| CN103396067A (en) * | 2013-08-14 | 2013-11-20 | 黄贺明 | Artificial inorganic marble-face composite-powder concrete cover plate |
| CN103396067B (en) * | 2013-08-14 | 2015-05-13 | 黄贺明 | Artificial inorganic marble-face composite-powder concrete cover plate |
| CN103978747A (en) * | 2014-05-29 | 2014-08-13 | 德化县太阳鸟工艺品有限公司 | Ceramic product prepared from waste ceramics and preparation method thereof |
| CN103978747B (en) * | 2014-05-29 | 2016-03-16 | 德化县太阳鸟工艺品有限公司 | Ceramic made by waste old ceramics and preparation method thereof |
| CN105599114A (en) * | 2014-07-03 | 2016-05-25 | 石狮市东方水泥制品有限公司 | Double-layer brick forming process |
| CN105599114B (en) * | 2014-07-03 | 2018-03-13 | 福建省东方水泥制品有限公司 | A kind of moulding process of double-layer brick |
| CN107573026A (en) * | 2017-09-14 | 2018-01-12 | 北京大学 | A kind of slug type parian material preparation method |
| CN108046714A (en) * | 2018-01-24 | 2018-05-18 | 湖南大学 | A kind of method that can demould floor tile immediately using scrap glass production |
| CN108046714B (en) * | 2018-01-24 | 2021-11-16 | 湖南大学 | Method for producing floor tile capable of being demoulded immediately by using waste glass |
| CN112248475A (en) * | 2020-10-14 | 2021-01-22 | 南阳英良石业有限公司 | Multi-piece artificial marble plate forming die and forming method |
| CN113954203A (en) * | 2021-11-01 | 2022-01-21 | 北京科技大学 | Method for preparing high-strength artificial marble by using low-calorific-value coal ash through excitation activation |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Application publication date: 20120418 |