CN104067883B - A kind of collection method of lightweight large container and device - Google Patents
A kind of collection method of lightweight large container and device Download PDFInfo
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- CN104067883B CN104067883B CN201410343222.3A CN201410343222A CN104067883B CN 104067883 B CN104067883 B CN 104067883B CN 201410343222 A CN201410343222 A CN 201410343222A CN 104067883 B CN104067883 B CN 104067883B
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Abstract
The present invention relates to a kind of collection method and device of lightweight large container, belong to nutritive cube production technical field.Technical scheme is: surge drum inside arranges collection basket, bottom surge drum, stopping device is set, be connected with air exhauster bottom surge drum, surge drum entrance and lightweight large container match, and utilize the air-flow (negative pressure) of air exhauster to suck in surge drum by the lightweight large container of surge drum porch; Be inhaled into the lightweight large container in surge drum, by the constraint of surge drum internal gathering basket, be stacked on and collect in basket; Collect around basket and be provided with air channel, ensure that in surge drum, air-flow is unobstructed in surge drum when stacking lightweight large container, continue lightweight large container to suck in surge drum; After collecting the lightweight large container collected in basket and reaching predetermined quantity, surge drum is removed, from collecting the lightweight large container taking out basket and pile and fold.Structure of the present invention is unique, and automatic stacking, stacking continuously, speed is fast, power consumption is low, automaticity is high.
Description
Technical field
The present invention relates to a kind of collection method and device of lightweight large container, belong to nutritive cube production technical field.
Background technology
Lightweight large container described in present patent application refers to the container that profile is cup shape, quality is light, comprises cup, bowl that the light material such as plastics, papery is made, also comprises nutritive cube etc.Nutritive cube (also known as pot for growing seedlings, seedling-raising cup, seedling culture basin, nutrition cup), its quality mostly is plastic production, nutritive cube is the important means of production of agricultural production, there is fertilizer conservation, the convenient advantage of transplanting of water conservation, be widely used in vegetables, cotton, corn nursery stock, flower planting, and along with the development of agricultural science and technology, its consumption increases year by year.Blow molding process is adopted to produce nutritive cube in background technology, two nutritive cube openings are buckled togather mutually, be connected as a single entity, two nutritive cubes be connected as a single entity (being called connected nutrition pot) are needed to be separated (cutting) from centre, become two nutritive cube finished products, after being separated by two nutritive cubes be connected as a single entity, need nutritive cube to collect, piling together.At present, background technology does not have desirable lightweight large container collecting device, and be in semi-mechanization semi-hand production status, labor strength is very high, and efficiency is low; Such as Chinese patent " full-automatic nutritive cube stacking machine " (patent 201110334807.5201120420259.3), adopt mechanical arm simulation manual action, complex structure, dynamic component is too many, job insecurity, and power consumption is high, and efficiency is low.
Summary of the invention
The invention provides a kind of collection method and device of lightweight large container, rational in infrastructure, automatic stacking, stacking continuously, speed is fast, power consumption is low, automaticity is high, solves the problems referred to above that background technology exists.
Technical scheme of the present invention is:
A collection method for lightweight large container, comprises following processing step:
1. surge drum inside arranges collection basket, bottom surge drum, stopping device is set, mate with air exhauster bottom surge drum, surge drum entrance and lightweight large container match, and utilize the air-flow (negative pressure) of air exhauster to suck in surge drum by the lightweight large container of surge drum porch;
2. be inhaled into the lightweight large container in surge drum, by the constraint of surge drum internal gathering basket, be stacked on and collect in basket; Collect around basket and be provided with air channel, ensure that in surge drum, air-flow is unobstructed in surge drum when stacking lightweight large container, continue lightweight large container to suck in surge drum;
3. after collecting the lightweight large container collected in basket and reaching predetermined quantity, surge drum being removed, from collecting the lightweight large container taking out basket and pile and fold, completing lightweight large container collection work.
Described surge drum quantity is multiple, and when the lightweight large container collected in the first surge drum reaches predetermined quantity and removes, the second surge drum moves to the position of the first surge drum, continues lightweight large container to suck in the second surge drum; Meanwhile, take out the lightweight large container piled in the first surge drum and fold, realize suction continuously stacking.
Such as: two surge drums, after taking out in the first surge drum the lightweight large container piled and fold, the lightweight large container collected in second surge drum reaches predetermined quantity, while removing the second surge drum, again the first surge drum is replaced, continue to collect lightweight large container, and so forth, realize collection continuously stacking.
Be connected with air exhauster bottom described surge drum, port aligns, and does not fix, does not leak out, conveniently removes.
For making to there is gas channel in surge drum, keep air-flow unobstructed, collection basket is set in surge drum, collection basket is set in surge drum, collection basket is the tubulose cylinder mould with leg, one end of leg is fixed on surge drum inwall, and the other end is fixed on tubulose cylinder mould, and the effect of leg is supporting role, it makes to form gap between surge drum inwall and tubular reticulum, i.e. gas channel, leg can be that at least one some fixed supports, or multiple spot fixed supports; Or the non-fixed support of multiple spot only contacts support; The cross section of tubulose cylinder mould and the profile of lightweight large container match, and the lightweight large container compact reactor be inhaled into is stacked in tubulose cylinder mould, and the passage formed by supporting leg between surge drum inwall and tubulose cylinder mould is gas channel.
Described leg is arbitrary shape, and object ensures that the gas channel between surge drum inwall and tubulose cylinder mould is unimpeded; Such as: block leg, or gusset leg, gusset leg is along arranging with the direction of surge drum axis being parallel.
Be provided with introduction passage before surge drum entrance, one end of introduction passage is connected with surge drum entrance, and other end coupling lightweight large container, in order to promote the translational speed of lightweight large container, and to the shaping of lightweight large container, is conducive to stacking.
Be provided with buffer before surge drum entrance, when removing the first surge drum, it can keep in the lightweight large container be inhaled into, and after the second surge drum is in place, the lightweight large container stored in buffer is inhaled into the second surge drum.
Surge drum of the present invention moves and takes out the lightweight large container piled and fold, and is driven by known external force.
Based on same inventive concept, lightweight large container gathering unit of the present invention, has the following two kinds embodiment.
The first embodiment is rotary gathering unit.
A kind of rotary lightweight large container gathering unit, it comprises stator, rotor, surge drum, exhausting hole, left end cap, right end cap;
The right end cap of stator arranges input hole, left end cap is arranged delivery outlet and exhausting hole; Input hole is positioned on the right end cap of stator, and exhausting hole is positioned on the left end cap of stator, and center, exhausting hole and input hole are centrally located on same axis, and exhausting hole place arranges stopping device;
Rotor arranges with stator is concentric and is placed in stator interior, rotor is provided with two or more surge drum, and the distance of each surge drum and the rotor centre of gyration equals the distance of input hole and the rotor centre of gyration; Equal to the distance of the rotor centre of gyration with surge drum on the left end cap that delivery outlet is positioned at stator;
Or delivery outlet be positioned at stator right end cap on and equal to the distance of the rotor centre of gyration with surge drum.
Described exhausting hole is mated with air exhauster, and rotor is connected with spindle driver.Spindle driver is known drive unit, such as motor, reducer group.
Described surge drum quantity is two, and when the lightweight large container collected in the first surge drum reaches predetermined quantity and removes, the second surge drum moves to the position of the first surge drum, continues lightweight large container to suck in the second surge drum; Meanwhile, the lightweight large container piled in the first surge drum and fold is taken out; The lightweight large container collected in second surge drum reaches predetermined quantity, while removing the second surge drum, then is replaced by the first surge drum, continues to collect lightweight large container, and and so forth, realization is collected stacking continuously.
For making to there is gas channel in surge drum, keep air-flow unobstructed, in surge drum, arrange collection basket, collection basket is the tubulose cylinder mould with leg, and one end of leg is fixed on surge drum inwall, the other end is fixed on tubulose cylinder mould, the effect of leg is supporting role, and it makes to form gap between surge drum inwall and tubular reticulum, i.e. gas channel, leg can be that at least one some fixed supports, or multiple spot fixed supports; Or the non-fixed support of multiple spot only contacts support; The cross section of tubulose cylinder mould and the profile of lightweight large container match, and the lightweight large container compact reactor be inhaled into is stacked in tubulose cylinder mould, and the passage formed by supporting leg between surge drum inwall and tubulose cylinder mould is gas channel.
Described leg is arbitrary shape, and object ensures that the gas channel between surge drum inwall and tubulose cylinder mould is unimpeded; Such as: block leg, or gusset leg, gusset leg is along arranging with the direction of surge drum axis being parallel.
Be provided with introduction passage before surge drum entrance, one end of introduction passage is mated with input port, and other end coupling lightweight large container, in order to promote the translational speed of lightweight large container, and to the shaping of lightweight large container, is conducive to stacking.
The left end cap on delivery outlet opposite is provided with auxiliary delivery outlet, and auxiliary delivery outlet is equal to the distance of the rotor centre of gyration with surge drum, and on the same axis, the side of auxiliary delivery outlet is provided with auxiliary follower for auxiliary delivery outlet and delivery outlet; By auxiliary follower, the lightweight large container in surge drum is released from delivery outlet, improve the effect of taking out lightweight large container from surge drum.Described auxiliary follower is well known organization, such as electric pushrod etc.
Rotor arranges shell body, and surge drum is placed in shell, arranges dividing plate between surge drum in the enclosure, dividing plate one end and rotating shaft affixed, the dividing plate other end and shell body inwall affixed, ensure rotor turns time introduction passage in have continuous print air-flow.
The second embodiment is plug-type gathering unit.
A kind of plug-type lightweight large container gathering unit, it comprises support, surge drum group, air exhauster, stopping device, load push-pull; Wherein air exhauster, stopping device, load push-pull are fixed on support; The air intake pipe orifice of air exhauster is positioned at the side of stopping device, and correspondingly with the hole pattern of stopping device arranges; Surge drum group is positioned at the opposite side of stopping device; Surge drum group comprises two or more surge drum, and one end of one of them surge drum is corresponding with the hole pattern of stopping device to be arranged, the other end of this surge drum is corresponding with introduction passage simultaneously arranges; Surge drum group is connected with the pull bar of load push-pull; Be provided with collection basket in surge drum, collect between basket and surge drum inwall and be provided with gas channel.
Surge drum quantity in described surge drum group is two, the axis being parallel of each surge drum, after the lightweight large container collected in first surge drum reaches predetermined quantity, the pull bar of load push-pull promotes surge drum group and moves, leave assembling position, second surge drum moves to the assembling position at the first original place of surge drum, continues lightweight large container to suck in the second surge drum; Meanwhile, the lightweight large container piled in the first surge drum and fold is taken out; The lightweight large container collected in second surge drum reaches predetermined quantity, while removing the second surge drum, then is replaced by the first surge drum, continues to collect lightweight large container; Meanwhile, the lightweight large container piled in the second surge drum and fold is taken out; And so forth, collection is continuously realized stacking.
For making to there is gas channel in surge drum, keep air-flow unobstructed, in surge drum, arrange collection basket, collecting basket is in surge drum, arrange collection basket with the tubulose cylinder mould of leg, and one end of leg is fixed on surge drum inwall, the other end is fixed on tubulose cylinder mould, the effect of leg is supporting role, and it makes to form gap between surge drum inwall and tubular reticulum, i.e. gas channel, leg can be that at least one some fixed supports, or multiple spot fixed supports; Or the non-fixed support of multiple spot only contacts support; The cross section of tubulose cylinder mould and the profile of lightweight large container match, and the lightweight large container compact reactor be inhaled into is stacked in tubulose cylinder mould, and the passage formed by supporting leg between surge drum inwall and tubulose cylinder mould is gas channel.
Described leg is arbitrary shape, and object ensures that the gas channel between surge drum inwall and tubulose cylinder mould is unimpeded; Such as: block leg, or gusset leg, gusset leg is along arranging with the direction of surge drum axis being parallel.
Be provided with introduction passage before surge drum entrance, in order to promote the translational speed of lightweight large container, and to the shaping of lightweight large container, be conducive to stacking.
For improving the efficiency of taking out lightweight large container from surge drum, left redundant follower and right redundant follower being set in introduction passage both sides, mating with two surge drums of surge drum group respectively; After auxiliary follower is set, gravity can not be relied on and take out lightweight large container.
For improving gathering speed, be provided with dividing plate between each surge drum in surge drum group, when ensureing to exchange surge drum, in introduction passage, air-flow is continuous.
Arrange in the front end, push rod position of auxiliary follower and be respectively equipped with left card punch and right card punch, can at taking-up lightweight large container simultaneously its bear (having infiltration ventilation hole bottom nutritive cube product requirement).
For ease of the packing of product and management, introduction passage is arranged lightweight large container count detector, for counting the lightweight large container in surge drum.
For promoting automatic operation level, auxiliary follower correspondence arranges surge drum group position detector, and auxiliary follower is other arranges push rod position detector, be respectively used to load push-pull to surge drum group location, and auxiliary follower is located to push rod.
The invention has the beneficial effects as follows: structure of the present invention is unique, and automatic stacking, stacking continuously, speed is fast, power consumption is low, automaticity is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention one;
Fig. 2 is the right side view of Fig. 1;
Fig. 3 is the left side view (not containing air exhauster) of Fig. 1;
Fig. 4 is the stator structure schematic diagram of the embodiment of the present invention one;
Fig. 5 is the right view of Fig. 4;
Fig. 6 is the rotor profiles schematic diagram of the embodiment of the present invention one;
Fig. 7 is the rotor side surface schematic diagram of the embodiment of the present invention one;
Fig. 8 is the surge drum structural profile schematic diagram of the embodiment of the present invention one;
Fig. 9 is the buffer architecture schematic diagram of the embodiment of the present invention one;
Figure 10 is Fig. 9 side cutaway view;
In figure: stator 1, rotor 2, base 3, auxiliary follower 4, buffer 5, introduction passage 6, rotating shaft 7, spindle driver 8, air exhauster 9, driven gear 10, driving gear 11, output to bit detector 12, rotor position detector 13, counter 14, left bearing 15, delivery outlet 16, exhausting hole 17, stopping device 1701, right bearing 18, auxiliary delivery outlet 19, input hole 20, first surge drum 21, second surge drum 22, dividing plate 23, support 24, shell body 25, collect basket 27, collect basket 29, fixed beam 30, driver 31, blocker 32, left end cap 33, right end cap 34.
Figure 11 is the structural representation of the embodiment of the present invention two;
Figure 12 is the vertical view of Figure 11;
The surge drum group structural representation of Figure 13 embodiment of the present invention two;
Figure 14 is the top plan view of Figure 13;
Figure 15 is the stopping device structural representation of the embodiment of the present invention two;
The collection basket structural representation of Figure 16 embodiment of the present invention two;
Figure 17 is the vertical view of Figure 16;
In figure: support 101, surge drum group 102, air exhauster 103, stopping device 104, load push-pull 105, introduction passage 106, first surge drum 107, second surge drum 108, pull bar 109, air intake pipe orifice 110, hole pattern 111, gusset 112, left redundant follower 113, left push rod 114, right redundant follower 115, right push rod 116, collect basket 117, leg 118, tubulose aperture plate 119, dividing plate 120, count detector 121, left surge drum group position detector 122, right surge drum group position detector 123, detector 124 behind left push rod position, detector 125 before left push rod position, detector 126 after right push rod, detector 127 before right push rod, left card punch 128, right card punch 129.
Embodiment
Below in conjunction with accompanying drawing, by example, the invention will be further described.
Based on same inventive concept, connected nutrition pot cutting device of the present invention, has the following two kinds embodiment.
Embodiment one: be rotary gathering unit, with reference to accompanying drawing 1-10.
A kind of rotary lightweight large container gathering unit, it comprises stator 1, rotor 2, surge drum, exhausting hole 17, left end cap 33, right end cap 34;
The right end cap 33 of stator arranges input hole 20, left end cap 34 is arranged delivery outlet 16 and exhausting hole 17; Input hole is positioned on the right end cap of stator, and exhausting hole is positioned on the left end cap of stator, and center, exhausting hole and input hole are centrally located on same axis, and exhausting hole place arranges stopping device 1701;
Rotor arranges with stator is concentric and is placed in stator interior, rotor is provided with two or more surge drum, and the distance of each surge drum and the rotor centre of gyration equals the distance of input hole and the rotor centre of gyration; Equal to the distance of the rotor centre of gyration with surge drum on the left end cap that delivery outlet is positioned at stator;
Or delivery outlet be positioned at stator right end cap on and equal to the distance of the rotor centre of gyration with surge drum.
Described exhausting hole is connected with air exhauster, and rotor is connected with spindle driver 8.Spindle driver 8 is known drive unit, such as motor, reducer group.
Described surge drum quantity is two, and when the lightweight large container collected in the first surge drum 21 reaches predetermined quantity and removes, the second surge drum 22 moves to the position of the first surge drum, continues lightweight large container to suck in the second surge drum; Meanwhile, the lightweight large container piled in the first surge drum and fold is taken out; The lightweight large container collected in second surge drum reaches predetermined quantity, while removing the second surge drum, then is replaced by the first surge drum, continues to collect lightweight large container, and and so forth, realization is collected stacking continuously.
For making to there is gas channel in surge drum, keep air-flow unobstructed, arrange in surge drum and collect basket 27, collection basket is the tubulose cylinder mould with leg, and one end of leg is fixed on surge drum inwall, the other end is fixed on tubulose cylinder mould, the effect of leg is supporting role, and it makes to form gap between surge drum inwall and tubular reticulum, i.e. gas channel, leg can be that at least one some fixed supports, or multiple spot fixed supports; Or the non-fixed support of multiple spot only contacts support; The cross section of tubulose cylinder mould and the profile of lightweight large container match, and the lightweight large container compact reactor be inhaled into is stacked in tubulose cylinder mould, and the passage formed by supporting leg between surge drum inwall and tubulose cylinder mould is gas channel.
Described leg is arbitrary shape, and object ensures that the gas channel between surge drum inwall and tubulose cylinder mould is unimpeded; Such as: block leg, or gusset leg, gusset leg is along arranging with the direction of surge drum axis being parallel.
Be provided with introduction passage 6 before surge drum entrance, one end of introduction passage is connected with input port 20, and other end coupling lightweight large container, in order to promote the translational speed of lightweight large container, and to the shaping of lightweight large container, is conducive to stacking.
The left end cap on delivery outlet 20 opposite is provided with auxiliary delivery outlet 19, and auxiliary delivery outlet is equal to the distance of the rotor centre of gyration with surge drum, and on the same axis, the side of auxiliary delivery outlet is provided with auxiliary follower 4 for auxiliary delivery outlet and delivery outlet; By auxiliary follower, the lightweight large container in surge drum is released from delivery outlet, improve the effect of taking out lightweight large container from surge drum.Described auxiliary follower 4 is well known organization, such as electric pushrod etc.
Rotor arranges shell body 25, and surge drum is placed in shell, arranges dividing plate 23 between surge drum in the enclosure, dividing plate one end and rotating shaft 10 affixed, the dividing plate other end and shell body 25 inwall affixed, ensure rotor turns time introduction passage in have continuous print air-flow.
Embodiment one embodiment more specifically:
Be provided with buffer 5 between introduction passage 6 and input hole 20, blocker 32 is set bottom buffer 5; Blocker 32 when opening, in split-type structural; It is overall cup-like structure when closure state; The cushioning collecting basket 29 of axial gusset composition the inwall of buffer 5 is equipped with, the formation air channel, space simultaneously between gusset.
Introduction passage 6 is arranged to the tubular structure of inner wall smooth, and the diameter of inwall equals the maximum gauge of lightweight large container; Effect is the gait of march promoting lightweight large container, and has shaping operation (in preceding working procedure, outside may making lightweight large container during clamping device clamping, deformation is flat), to follow-up stacking favourable.
Be provided with the dividing plate 23 be connected with rotating shaft 10 and shell body 25 in the shell body 25 of rotor 2, dividing plate 23 connects surge drum by support 24.
Space in surge drum is divided into several independently gas passages by dividing plate 23, ensures that in rotor 2 rotation process, gas is continuous in introduction passage 6.
Both input hole 20 and auxiliary delivery outlet 19 distance to the axis of rotating shaft 7 is equal.
Surge drum is set to two, and both is separated by 180 degree; Two surge drums are the first surge drum 21 and the second surge drum 22 respectively.
The inwall of surge drum is provided with the collection basket 27 of axial gusset composition, the formation air channel, space simultaneously between gusset.
Counter 14 introduction passage 6 is equipped with.
The output shaft of spindle driver 8 is connected with rotating shaft 7 with the engagement of driven gear 10 by driving gear 11.
The side of auxiliary delivery outlet 19 is provided with auxiliary follower 4; Auxiliary follower 4 and the corresponding setting of auxiliary delivery outlet 19; Auxiliary follower 4 can not be set when at right angle setting uses, pile the lightweight large container free dropping under gravity folded; When installing and using auxiliary follower 4, card punch can be installed in the front end of auxiliary follower 4.
Defeated help follower 19 is equipped with output to bit detector 12, defeatedly help the action of follower 19 whether to put in place for detecting.
The specification that rotor 2 in the present embodiment is provided with the first surge drum 21, second surge drum 22 and four dividing plates, 23, two surge drums is equal.
First rotary rotor 2 during use, makes the first surge drum 21 port in rotor 2 and the input hole 20 on right end cap 34 align; Afterwards, start exhausting hole 9, in introduction passage 6, buffer 5 and the first surge drum 21, produce negative pressure, produce the air-flow of inwardly flowing in the porch of introduction passage 6.When having lightweight large container through introduction passage 6 porch, namely this lightweight large container is brought into the bottom arriving the first surge drum 21 through introduction passage 6, buffer 5 by air-flow, and tackled by stopping device 1701, follow-up by the lightweight large container that air-flow is brought into overlay previous on, so collect and stacking lightweight large container.Counter 14 in introduction passage 6, is counted by the lightweight large container that air-flow is brought into each, and when quantity reaches predetermined value, the blocker 32 bottom buffer 5 closes, and temporarily tackles the lightweight large container be introduced into.Rotor 2 drives backspin turnback angle in spindle driver 8 afterwards, at this moment the first surge drum 21 and the second surge drum 22 switch, and rotor 2 stops operating; Blocker 32 bottom buffer 5 is opened, and the lightweight large container in buffer 5 is taken to the bottom of the second surge drum 22 by air-flow; Play dynamic auxiliary follower 4 makes its push rod enter by auxiliary delivery outlet 19 the first surge drum 21 that lightweight large container is housed simultaneously, releases piling the lightweight large container folded from the delivery outlet 16 of stator left end cap 33, and afterwards, auxiliary follower 4 makes its push rod return.When the lightweight large container quantity that the second surge drum 22 is stacking reaches predetermined value, the blocker 32 bottom buffer 5 is again closed temporarily tackles the lightweight large container be introduced into.Rotor 2 drives backspin turnback angle in spindle driver 8 afterwards, at this moment the second surge drum 22 and the first surge drum 21 switch, rotor 2 stops operating, blocker 32 bottom buffer 5 is opened, lightweight large container in buffer 5 is taken to the bottom of the first surge drum 21 by air-flow, play dynamic auxiliary follower 4 makes its push rod enter by auxiliary delivery outlet the second surge drum 22 that lightweight large container is housed simultaneously, release piling the lightweight large container folded from the delivery outlet 16 of stator left end cap 33, afterwards, auxiliary follower 4 makes its push rod return.Lightweight large container is put work that device so goes round and begins again in order and is completed the collection of lightweight large container and stacking.
Embodiment two: be plug-type gathering unit, with reference to accompanying drawing 11-17.
A kind of plug-type lightweight large container gathering unit, it comprises support 101, surge drum group 102, air exhauster 103, stopping device 104, load push-pull 105; Wherein air exhauster, stopping device, load push-pull are fixed on support; The air intake pipe orifice 110 of air exhauster is positioned at the side of stopping device, and correspondingly with the hole pattern 111 of stopping device arranges; Surge drum group is positioned at the opposite side of stopping device; Surge drum group comprises two or more surge drum, and one end of one of them surge drum is corresponding with the hole pattern of stopping device to be arranged, the other end of this surge drum is corresponding with introduction passage 106 simultaneously arranges; Surge drum group is connected with the pull bar 109 of load push-pull; Be provided with in surge drum and collect basket 117, collect between basket and surge drum inwall and be provided with gas channel,
Surge drum quantity in described surge drum group is two, the axis being parallel of each surge drum, after the lightweight large container collected in first surge drum 107 reaches predetermined quantity, the pull bar 109 of load push-pull promotes surge drum group and moves, leave assembling position, second surge drum 108 moves to the assembling position at the first original place of surge drum, continues lightweight large container to suck in the second surge drum; Meanwhile, the lightweight large container piled in the first surge drum and fold is taken out; The lightweight large container collected in second surge drum reaches predetermined quantity, while removing the second surge drum, then is replaced by the first surge drum, continues to collect lightweight large container, meanwhile, takes out the lightweight large container piled in the second surge drum and fold; And so forth, collection is continuously realized stacking.
For making to there is gas channel in surge drum, keep air-flow unobstructed, arrange in surge drum and collect basket 117, collection basket is the tubulose cylinder mould 119 with leg 118, and one end of leg is fixed on surge drum inwall, the other end is fixed on tubulose cylinder mould, the effect of leg is supporting role, and it makes to form gap between surge drum inwall and tubular reticulum, i.e. gas channel, leg can be that at least one some fixed supports, or multiple spot fixed supports; Or the non-fixed support of multiple spot only contacts support; The cross section of tubulose cylinder mould and the profile of lightweight large container match, and the lightweight large container compact reactor be inhaled into is stacked in tubulose cylinder mould, and the passage formed by supporting leg between surge drum inwall and tubulose cylinder mould is gas channel.
Described leg is arbitrary shape, and object ensures that the gas channel between surge drum inwall and tubulose cylinder mould is unimpeded; Such as: block leg, or gusset 112 leg, gusset leg is along arranging with the direction of surge drum axis being parallel.
Be provided with introduction passage 106 before surge drum entrance, in order to promote the translational speed of lightweight large container, and to the shaping of lightweight large container, be conducive to stacking.
For improving the efficiency of taking out lightweight large container from surge drum, left redundant follower 113 and right redundant follower 115 being set in introduction passage 106 both sides, mating with two surge drums of surge drum respectively; After auxiliary follower is set, gravity can not be relied on and take out lightweight large container.
For improving gathering speed, be provided with dividing plate 120 between each surge drum in surge drum group, when ensureing to exchange surge drum, in introduction passage, air-flow is continuous.
Arrange in the front end, push rod position of auxiliary follower and be respectively equipped with left card punch 128 and right card punch 129, can at taking-up lightweight large container simultaneously its bear (having infiltration ventilation hole bottom nutritive cube product requirement).
For ease of the packing of product and management, introduction passage is arranged lightweight large container count detector 121, for counting the lightweight large container in surge drum.
For promoting automatic operation level, auxiliary follower correspondence arranges surge drum group position detector, and auxiliary follower is other arranges push rod position detector, be respectively used to load push-pull to surge drum group location, and auxiliary follower is located to push rod.
Embodiment two more specifically embodiment:
Wherein air exhauster, stopping device, load push-pull are fixed on support; The air intake pipe orifice 110 of air exhauster is positioned at the side of stopping device, and correspondingly with the hole pattern 111 of stopping device settles; Surge drum group is positioned at the opposite side of stopping device; Surge drum group has two surge drums at least, and one end of one of them surge drum is corresponding with the hole pattern of stopping device settles, and the other end of this surge drum is corresponding with introduction passage 106 simultaneously settles; Surge drum group is connected with the pull bar 109 of load push-pull; Be provided with in surge drum and collect basket 117, collect between basket and surge drum inwall and have gas channel.
Described surge drum group comprises two surge drums 107,108, two surge drum axis being parallel; The Internal periphery that collection basket is surrounded at one group of gusset 112 of surge drum inwall by fixed is formed, and also can be made up of tubulose aperture plate 119 and leg 118.
During work, first surge drum group is pushed into by load push-pull the position that surge drum group position detector 123 limits, now the first surge drum 107 above stopping device hole pattern, the second surge drum 108 is on the right side of the first surge drum.
Start air exhauster 103, now the air suitable for reading of introduction passage 106 is inhaled into, and when nutritive cube is through herein, it will be inhaled into introduction passage; Because introduction passage internal diameter is suitable with nutritive cube bore, nutritive cube is accelerated, and arrives in the collection basket in the first surge drum afterwards; Because collection basket and surge drum inwall have gap, the nutritive cube that air-flow can not be collected in basket blocks, and introduction passage 106 air suitable for reading is still inhaled into; When nutritious alms bowl is still inhaled into introduction passage through out-of-date and be accelerated again, arrive collection basket and be also stacked on previous nutritive cube; So be inhaled into successively through the nutritive cube that introduction passage is suitable for reading and be stacked by collection basket.
When count detector being measured the nutritive cube collecting stacking predetermined quantity in basket, surge drum group to be withdrawn into through pull bar the position that left surge drum group position detector 122 limits by load push-pull; Now the second surge drum 108 above stopping device hole pattern, the first surge drum 107 mates with left redundant follower.
Left redundant follower 113 promotes left push rod 114, will pile the nutritive cube folded and release in the first surge drum, rear left pusher retracted.
At the second surge drum 108 above stopping device hole pattern, the first surge drum 107 on the left of the first surge drum while, inhaled equally through entering the nutritive cube of introduction passage and be accelerated, arrive the collection basket in the second surge drum and be stacked; When count detector being measured the nutritive cube collecting stacking predetermined quantity in basket, surge drum group to be shifted onto through pull bar the position that right surge drum group position detector 123 limits by load push-pull; Now the first surge drum 107 above stopping device hole pattern, the second surge drum 108 is corresponding with right redundant follower, gets back to initial position.
The present embodiment is the work that the mechanical device of stacking nutritive cube goes round and begins again according to above-mentioned job order, completes the stacking technique of nutritive cube.
Load push-pull in the present embodiment, left redundant follower, left redundant follower adopt known power; The specification of the first surge drum 107, second surge drum 108, two surge drums is equal.
Claims (10)
1. a collection method for lightweight large container, is characterized in that: comprise following processing step:
1. surge drum inside arranges collection basket, arranges stopping device bottom surge drum, mates bottom surge drum with air exhauster, and surge drum entrance and lightweight large container match, and utilizes the air-flow of air exhauster to suck in surge drum by the lightweight large container of surge drum porch;
2. be inhaled into the lightweight large container in surge drum, by the constraint of surge drum internal gathering basket, be stacked on and collect in basket; Collect around basket and be provided with air channel, ensure that in surge drum, air-flow is unobstructed in surge drum when stacking lightweight large container, continue lightweight large container to suck in surge drum;
3. after collecting the lightweight large container collected in basket and reaching predetermined quantity, surge drum being removed, from collecting the lightweight large container taking out basket and pile and fold, completing lightweight large container collection work.
2. the collection method of a kind of lightweight large container according to claim 1, it is characterized in that: described surge drum quantity is multiple, when the lightweight large container collected in first surge drum reaches predetermined quantity and removes, second surge drum moves to the position of the first surge drum, continues lightweight large container to suck in the second surge drum; Meanwhile, take out the lightweight large container piled in the first surge drum and fold, realize suction continuously stacking.
3. the collection method of a kind of lightweight large container according to claim 1 and 2, it is characterized in that: collection basket is set in surge drum, collection basket is the tubulose cylinder mould with leg, one end of leg is fixed on surge drum inwall, and the other end is fixed on tubulose cylinder mould, and the effect of leg is supporting role, it makes to form gap between surge drum inwall and tubular reticulum, i.e. gas channel, leg can be that at least one some fixed supports, or multiple spot fixed supports; Or the non-fixed support of multiple spot only contacts support; The cross section of tubulose cylinder mould and the profile of lightweight large container match, and the lightweight large container compact reactor be inhaled into is stacked in tubulose cylinder mould, and the passage formed by supporting leg between surge drum inwall and tubulose cylinder mould is gas channel.
4. the collection method of a kind of lightweight large container according to claim 1, it is characterized in that: before surge drum entrance, be provided with introduction passage, one end of introduction passage is mated with surge drum entrance, other end coupling lightweight large container, in order to promote the translational speed of lightweight large container, and to the shaping of lightweight large container, be conducive to stacking; Be provided with buffer before surge drum entrance, when removing the first surge drum, it can keep in the lightweight large container be inhaled into, and after the second surge drum is in place, the lightweight large container stored in buffer is inhaled into the second surge drum.
5. a gathering unit for lightweight large container, is characterized in that: it comprises stator (1), rotor (2), surge drum, exhausting hole (17), left end cap (33), right end cap (34); The right end cap (33) of stator arranges input hole (20), left end cap (34) is arranged delivery outlet (16) and exhausting hole (17); Center, exhausting hole and input hole are centrally located on same axis, and exhausting hole place arranges stopping device (1701); Rotor arranges with stator is concentric and is placed in stator interior, rotor is provided with two or more surge drum, and the distance of each surge drum and the rotor centre of gyration equals the distance of input hole and the rotor centre of gyration;
Equal to the distance of the rotor centre of gyration with surge drum on the left end cap that delivery outlet is positioned at stator; Or delivery outlet be positioned at stator right end cap on and equal to the distance of the rotor centre of gyration with surge drum.
6. the gathering unit of a kind of lightweight large container according to claim 5, is characterized in that: described exhausting hole is connected with air exhauster.
7. the gathering unit of a kind of lightweight large container according to claim 6, it is characterized in that: arrange in surge drum and collect basket (27), collection basket is the tubulose cylinder mould with leg, one end of leg is fixed on surge drum inwall, and the other end is fixed on tubulose cylinder mould, and the effect of leg is supporting role, it makes to form gap between surge drum inwall and tubular reticulum, i.e. gas channel, leg can be that at least one some fixed supports, or multiple spot fixed supports; Or the non-fixed support of multiple spot only contacts support; The cross section of tubulose cylinder mould and the profile of lightweight large container match, and the lightweight large container compact reactor be inhaled into is stacked in tubulose cylinder mould, and the passage formed by supporting leg between surge drum inwall and tubulose cylinder mould is gas channel.
8. a gathering unit for lightweight large container, is characterized in that: it comprises support (101), surge drum group (102), air exhauster (103), stopping device (104), load push-pull (105); Wherein air exhauster, stopping device, load push-pull are fixed on support; The air intake pipe orifice (110) of air exhauster is positioned at the side of stopping device, and correspondingly with the hole pattern (111) of stopping device arranges; Surge drum group is positioned at the opposite side of stopping device; Surge drum group comprises two or more surge drum, and one end of one of them surge drum is corresponding with the hole pattern of stopping device to be arranged, the other end of this surge drum is corresponding with introduction passage (106) simultaneously arranges; Surge drum group is connected with the pull bar (109) of load push-pull; Be provided with in surge drum and collect basket (117), collect between basket and surge drum inwall and be provided with gas channel.
9. the gathering unit of a kind of lightweight large container according to claim 8, it is characterized in that: arrange in surge drum and collect basket (117), collection basket is the tubulose cylinder mould (119) with leg (118), one end of leg is fixed on surge drum inwall, and the other end is fixed on tubulose cylinder mould, and the effect of leg is supporting role, it makes to form gap between surge drum inwall and tubular reticulum, i.e. gas channel, leg can be that at least one some fixed supports, or multiple spot fixed supports; Or the non-fixed support of multiple spot only contacts support; The cross section of tubulose cylinder mould and the profile of lightweight large container match, and the lightweight large container compact reactor be inhaled into is stacked in tubulose cylinder mould, and the passage formed by supporting leg between surge drum inwall and tubulose cylinder mould is gas channel.
10. the gathering unit of a kind of lightweight large container according to claim 9, is characterized in that: arrange left redundant follower (113) and right redundant follower (115) in introduction passage (106) both sides, mates respectively with two surge drums of surge drum group.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410343222.3A CN104067883B (en) | 2013-07-20 | 2014-07-18 | A kind of collection method of lightweight large container and device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310305203.7 | 2013-07-20 | ||
| CN2013103052037A CN103340116A (en) | 2013-07-20 | 2013-07-20 | Light wide-opening container collection device |
| CN2013103052037 | 2013-07-20 | ||
| CN201410343222.3A CN104067883B (en) | 2013-07-20 | 2014-07-18 | A kind of collection method of lightweight large container and device |
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| Publication Number | Publication Date |
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| CN104067883A CN104067883A (en) | 2014-10-01 |
| CN104067883B true CN104067883B (en) | 2016-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013103052037A Pending CN103340116A (en) | 2013-07-20 | 2013-07-20 | Light wide-opening container collection device |
| CN201410343222.3A Active CN104067883B (en) | 2013-07-20 | 2014-07-18 | A kind of collection method of lightweight large container and device |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013103052037A Pending CN103340116A (en) | 2013-07-20 | 2013-07-20 | Light wide-opening container collection device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107738871B (en) * | 2017-10-11 | 2024-04-12 | 宁波敏和新材料有限公司 | Winding product receiving stacker |
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| DE20107969U1 (en) * | 2001-05-11 | 2001-08-02 | Limberger Gmbh Maschb Foerdert | Device for separating seals of a seal stack |
| CN201952012U (en) * | 2011-02-23 | 2011-08-31 | 云南众诚士德柔性自动化设备有限公司 | Device for stacking, transferring and conveying cylinder articles |
| CN103081750A (en) * | 2011-10-31 | 2013-05-08 | 石文俊 | Automatic feeding block palletizer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104067883A (en) | 2014-10-01 |
| CN103340116A (en) | 2013-10-09 |
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Application publication date: 20141001 Assignee: Hebei Tianshun Plastic Machinery Co., Ltd. Assignor: Chang Jisheng Contract record no.: 2016990000447 Denomination of invention: Gathering method and device for light-weight wide-mouth containers Granted publication date: 20160406 License type: Exclusive License Record date: 20161028 |
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Application publication date: 20141001 Assignee: Hebei Tianshun Plastic Machinery Co., Ltd. Assignor: Chang Jisheng Contract record no.: X2020990000059 Denomination of invention: Gathering method and device for light-weight wide-mouth containers Granted publication date: 20160406 License type: Exclusive License Record date: 20200204 |
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