CN103039638B - Automatic tea wafering machine and tea wafering method - Google Patents
Automatic tea wafering machine and tea wafering method Download PDFInfo
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- CN103039638B CN103039638B CN201310009205.1A CN201310009205A CN103039638B CN 103039638 B CN103039638 B CN 103039638B CN 201310009205 A CN201310009205 A CN 201310009205A CN 103039638 B CN103039638 B CN 103039638B
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Abstract
The invention relates to an automatic tea wafering machine and a tea wafering method. The tea wafering machine comprises a main frame body, and a control device for controlling the operation of the wafering machine, wherein first closed chains circularly rotating and a drive mechanism for driving the first chains to rotate are arranged on the main frame body; a feeding station, a tea pressing station and a discharging station are arranged on the main frame body; at least one group of molds for pressing tea is fixedly arranged on the first chains; each group of molds comprises three molds at positions corresponding to the three stations; and strokes between two adjacent molds in each group of molds are equal. The quality of the tea produced by the wafering machine and the tea wafering method is not lower than that of the handmade tea; with the adoption of the wafering machine and the wafering method, the tea can be produced automatically and continuously; the manpower input, production labor and labor intensity are effectively reduced; the production efficiency is improved obviously; and the wafering machine is simple in structure, low in failure rate, lower in price, and applicable to common manufacturers.
Description
Technical field
The present invention relates to a kind of tea prepn equipment and preparation method thereof, refer to especially a kind of automation tea cake maker and cake of press method thereof.
Background technology
Compressed tea, is that to take the tealeaves that Dark Green Tea, old blue or green tea, be banker by turn tea and other be applicable to gross tea processed be raw material, and the typical process processes such as wet heap, steaming, pressure of passing through process.Making at present compressed tea is all to be produced and realized by the semi-automation of manual production or mechanical assistance, such mode of production amount of labour is large, labour intensity is high, human input amount is large, production cost is high and very low of production efficiency, be difficult to realize continuous automated production, this is seriously restricting volume production and the popularization of compressed tea.
Summary of the invention
The invention provides a kind of automation tea cake maker and cake of press method thereof, to overcome that the productive labor amount of the compressed tea that prior art exists is large, labour intensity is high, human input amount is large, production cost is high and very low of production efficiency, be difficult to realize the continuous problems such as automated production.
The present invention adopts following technical scheme:
An automation tea cake maker, comprises main frame body and controls the control device that this cooked flake wrapping machine moves, the driving mechanism that this main frame body is provided with the first closed chain of cycle rotation and drives this first chain to rotate; On this main frame body, be provided with successively feed station, press tea station and unloading station, on this first chain, be fixed with at least one group for suppressing the mould of tealeaves, each group mould comprises three moulds, corresponding above-mentioned three stations in position of three these moulds, and each stroke of organizing between two moulds adjacent in mould equates; Each this mould includes a lower mold core moving up and down, and this feed station is provided with the resetting-mechanism resetting for promoting auxiliary this lower mold core; This pressure tea station is provided with upper mold core, this upper mold core top is fixedly connected with presses the gas/oil cylinder of tea, between this upper mold core and this lower mold core, form and put tea chamber, the sidewall of this mould is provided with connection, and this puts first through hole in tea chamber, and this pressure tea station is also equipped with the gas supply mechanism that can be this first through hole supply hot gas.
Further with improvement, above-mentioned main frame body is provided with above-mentioned first chain of two synchronous operations that are arranged in parallel, and each this first chain is all assemblied on this main frame body by the driving gear of and the driven gear of at least one; This above-mentioned driving mechanism comprises motor and transmission mechanism, this motor connects above-mentioned control device and arranges, this transmission mechanism comprises drive link, these drive link two ends are fixedly equipped with respectively one and connect the first gear of this driving gear by the second chain, and the end of this drive link is also equipped with the second gear that connects the output of this motor by the 3rd chain.
Above-mentioned mould comprises the housing of open top, and above-mentioned lower mold core is assemblied in this housing, and this lower mold core is fixedly equipped with push rod, and this push rod runs through this housing bottom and arranges; This lower mold core end face is provided with air inlet duct, and above-mentioned the first through hole is communicated with this air inlet trough setting, and this lower mold core is provided with the anti-gag that is assemblied in this air inlet duct, and the surface that this anti-gag is connected with this lower mold core is provided with some grooves of giving vent to anger.Above-mentioned unloading station is equipped with the gas/oil cylinder of discharging, and the clutch end of the gas/oil cylinder of this discharging is fixed with for promoting the discharging of above-mentioned push rod downwards and pushes away frame, and the gas/oil cylinder of this discharging connects above-mentioned control device and arranges.Above-mentioned main frame body is provided with Auxiliary Track, and the hull outside wall of above-mentioned mould is provided with two wheel shafts that are arranged in parallel, and the two ends of two axles are equipped with wheel respectively, and all these wheels roll and connect the genuine setting of this auxiliary rail.
Above-mentioned pressure tea station is equipped with the detector for detection of the position of mould, and this detector connects above-mentioned control device and arranges.
Above-mentioned feed station is equipped with the feed hopper that can quantitatively discharge tealeaves, the discharging opening of this feed hopper over against the charging aperture of above-mentioned mould arrange.Above-mentioned resetting-mechanism is fixedly assemblied in above-mentioned feed hopper, and this resetting-mechanism comprises the gas/oil cylinder that resets, the cylinder bar of this gas/oil cylinder that resets can run through this feed hopper discharging opening arrange, this gas/oil cylinder that resets connects above-mentioned control device and arranges.
Above-mentioned gas supply mechanism comprises air supply pipe, and the gas outlet of this air supply pipe can be inserted above-mentioned the first through hole and be arranged; Above-mentioned hot gas is steam.
A tealeaves cake of press method, the enforcement of this tealeaves cake of press method adopts above-mentioned automation tea cake maker, and this tealeaves cake of press method comprises the following step of carrying out successively:
A. feed process: tealeaves is put into feed hopper, start above-mentioned cooked flake wrapping machine, under the control of control device, the cylinder bar of the gas/oil cylinder that resets promotes the bottom that lower mold core makes its housing in mould downwards, and feed hopper is put into quantitative tealeaves to put tea chamber;
B. press tea operation: the first chain rotates under the driving of driving mechanism, the mold movement of feed station is to pressing tea station, detector detects mould through out-of-date, control device sends instruction and makes the translational speed of mould drop to setting speed, mould at the uniform velocity move to upper mold core under, upper mold core moves downward to the open-mouth at mould top under the driving of pressing the gas/oil cylinder of tea; Gas supply mechanism moves to mould direction, and air supply pipe inserts in the first through hole and to mould, be blown into the steam of set amount, and steam enters and puts tea chamber through air inlet duct and the groove of giving vent to anger; Upper mold core continues to move downward until tealeaves is compressing; Upper mold core moves upward and leaves this mould;
C. discharging operation: the first chain is rotated further under the driving of driving mechanism, presses the mold movement of tea station to unloading station, and unloading rack moves downward and promotes push rod and lower mold core moved downward until shaped tea is pushed out under the driving of the gas/oil cylinder of discharging; When step C carries out, feed station and pressure tea station are carrying out respectively above-mentioned feed process simultaneously and are pressing tea operation.
From the above-mentioned description to structure of the present invention, compared to the prior art, tool of the present invention has the following advantages: the automation tea cake maker of the present invention technique that simulating hand is made compressed tea well, by the tea cake outward appearance of this cooked flake wrapping machine and the prepared tealeaves of tealeaves cake of press method, shape and quality are all not second to the outward appearance of home built tealeaves, shape and quality, and it can automatically carry out the production of tealeaves continuously, effectively reduced human input amount, productive labor amount and labour intensity, production efficiency is significantly improved, production cost is also obviously reduced, in addition, this tea cake maker structure is comparatively simple, failure rate is low and keep in repair also comparatively simply, and equipment price is lower, is applicable to common manufacturer use, and adapts to all teas (as Pu'er tea, black tea, yellow tea, white tea etc.) that need pressed tea cake, in addition, its floor space is little, is convenient to user's storing arrangement.
Accompanying drawing explanation
Fig. 1 is cake of press owner TV structure schematic diagram.
Fig. 2 overlooks structural scheme of mechanism for what the mould of this cooked flake wrapping machine was arranged.
Fig. 3 is this cooked flake wrapping machine plan structure schematic diagram.
Fig. 4 is the sectional structure schematic diagram of mould.
Fig. 5 is the enlarged drawing of the local X in Fig. 4.
The specific embodiment
The specific embodiment of the present invention is described with reference to the accompanying drawings.
With reference to Fig. 1, Fig. 2, Fig. 3, a kind of automation tea cake maker, comprise main frame body 1 and control the control device of this cooked flake wrapping machine operation, this main frame body 1 is provided with the direction of motion of first closed chain 11(the first chain 11 of cycle rotation as shown in the mark V in Fig. 1) and the driving mechanism 12 that drives this first chain 11 to rotate; On this main frame body 1, be provided with successively feed station A, press tea station B and unloading station C, on this first chain 11, be fixed with one group for suppressing the moulds 13 that many groups also can be set on mould 13(first chain 11 of tealeaves), each group mould 13 comprises three moulds, corresponding above-mentioned three stations (each station is all assigned a mould 13) in position of three these moulds 13, and this stroke of organizing between two moulds 13 adjacent in mould 13 equates; This feed station A is equipped with the feed hopper a1 that can quantitatively discharge tealeaves, the discharging opening of this feed hopper a1 over against the charging aperture of above-mentioned mould 13 arrange.Each this mould 13 comprises homogeneous lower mold core 131 moving up and down, and this feed station A is provided with the resetting-mechanism a2 resetting for promoting auxiliary this lower mold core 131; Above-mentioned resetting-mechanism a2 is fixedly assemblied in above-mentioned feed hopper a1, this resetting-mechanism a2 comprises the gas/oil cylinder a21 that resets, the cylinder bar a22 of this gas/oil cylinder a21 that resets can run through this feed hopper a1 discharging opening arrange, this gas/oil cylinder a21 that resets connects above-mentioned control device and arranges; This pressure tea station B is provided with upper mold core b1, this upper mold core b1 top is fixedly connected with presses the gas/oil cylinder b2 of tea, between this upper mold core b1 and this lower mold core 131, form and put tea chamber b10, the sidewall of this mould 13 is provided with connection, and this puts the first through hole 130 of tea chamber b10, this pressure tea station B is also equipped with the gas supply mechanism b3 that can be these the first through hole 130 supply steam, this gas supply mechanism b3 comprises air supply pipe b31, and above-mentioned the first through hole 130 ground settings can be inserted in the gas outlet of this air supply pipe b31; Above-mentioned pressure tea station B is equipped with the detector b4 for detection of the position of mould 13, and this detector b4 connects above-mentioned control device and arranges; The automation tea cake maker of the present invention technique that simulating hand is made compressed tea well, tea cake outward appearance, shape and quality by this cooked flake wrapping machine and the prepared tealeaves of tealeaves cake of press method is all not second to outward appearance, shape and the quality of home built tealeaves, and it can automatically carry out the production of tealeaves continuously, human input amount, productive labor amount and labour intensity have effectively been reduced, production efficiency is significantly improved, and production cost is also obviously reduced; In addition, this tea cake maker structure is comparatively simple, failure rate is low and keep in repair also comparatively simply, and equipment price is lower, is applicable to common manufacturer use, and adapts to all teas (as Pu'er tea, black tea, yellow tea, white tea etc.) that need pressed tea cake; In addition, its floor space is little, is convenient to user's storing arrangement.
Continuation is with reference to Fig. 1, Fig. 3, further with improvement, above-mentioned main frame body 1 is provided with above-mentioned first chain 11 of two synchronous operations that are arranged in parallel, and each this first chain 11 is all assemblied on this main frame body 1 by the driving gear 111 of and the driven gear 112 of at least one; This above-mentioned driving mechanism 12 comprises motor 121 and transmission mechanism 122, this motor 121 connects above-mentioned control device ground and arranges, this transmission mechanism 122 comprises drive link 123, these drive link 123 two ends are fixedly equipped with respectively one by the first gear 124 of second chain 14 these driving gears 111 of connection, and the end of this drive link 123 is also equipped with the second gear 125 that connects the output of these motors 121 by the 3rd chain 15.
With reference to Fig. 4, Fig. 5, more specifically, above-mentioned mould 13 comprises the housing 132 of open top, and above-mentioned lower mold core 131 is assemblied in this housing 132, and this lower mold core 131 is fixedly equipped with push rod 133, and this push rod 133 runs through this housing 132 bottomland settings; These lower mold core 131 end faces are provided with air inlet duct 134, above-mentioned the first through hole 130 is communicated with these air inlet duct 134 ground settings, this lower mold core 131 is provided with the anti-gag 135 that is assemblied in this air inlet duct 134, and the surface that this anti-gag 135 is connected with this lower mold core 131 is provided with some grooves 136 of giving vent to anger.Above-mentioned unloading station C is equipped with the gas/oil cylinder c1 of discharging, and the clutch end of the gas/oil cylinder c1 of this discharging is fixed with for promoting the discharging of above-mentioned push rod 133 downwards and pushes away frame c2, and the gas/oil cylinder c1 of this discharging connects above-mentioned control device and arranges.Above-mentioned main frame body 1 is provided with Auxiliary Track 16, and housing 132 lateral walls of above-mentioned mould 13 are provided with two wheel shafts that are arranged in parallel 137, and the two ends of two axles 137 are equipped with wheel 138 respectively, and all these wheels 138 roll and connect these Auxiliary Track 16 ground settings.
Continuation is with reference to Fig. 1, Fig. 2, Fig. 3, a kind of tealeaves cake of press method, and the enforcement of this tealeaves cake of press method adopts above-mentioned automation tea cake maker, and this tealeaves cake of press method comprises the following step of carrying out successively:
A. feed process: tealeaves is put into feed hopper a1, start above-mentioned cooked flake wrapping machine, under the control of control device, the cylinder bar a22 of the gas/oil cylinder a21 that resets promotes the bottom that lower mold core 131 makes its housing 132 in mould 13 downwards, and feed hopper a1 puts into quantitative tealeaves to put tea chamber b10;
B. press tea operation: the first chain rotates under the driving of driving mechanism 12, the mould 13 of feed station A moves to presses tea station B, detector b4 detects mould 13 through out-of-date, control device sends instruction and makes the translational speed of mould 13 drop to setting speed, mould 13 at the uniform velocity move to upper mold core b1 under, upper mold core b1 moves downward to the open-mouth at mould 13 tops under the driving of pressing the gas/oil cylinder b2 of tea; Gas supply mechanism b3 moves to mould 13 directions, and air supply pipe inserts in the first through hole 130 and to mould 13, be blown into the steam of set amount, and steam enters and puts tea chamber b10 through air inlet duct 134 and the groove 136 of giving vent to anger; Upper mold core b1 continues to move downward until tealeaves is compressing; Upper mold core b1 moves upward and leaves this mould 13;
C. discharging operation: the first chain is rotated further under the driving of driving mechanism 12, press the mould 13 of tea station B to move to unloading station C, unloading rack moves downward and promotes push rod 133 lower mold core 131 is moved downward until shaped tea is pushed out under the driving of the gas/oil cylinder c1 of discharging; When step C carries out, feed station A and pressure tea station B are carrying out respectively above-mentioned feed process simultaneously and are pressing tea operation.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited to this, allly utilizes this design to carry out the change of unsubstantiality to the present invention, all should belong to the behavior of invading protection domain of the present invention.
Claims (6)
1. an automation tea cake maker, comprises main frame body and controls the control device that this cooked flake wrapping machine moves, and it is characterized in that: the driving mechanism that described main frame body is provided with the first closed chain of cycle rotation and drives this first chain to rotate;
On this main frame body, be provided with successively feed station, press tea station and unloading station, on this first chain, be fixed with at least one group for suppressing the mould of tealeaves, each group mould comprises three moulds, corresponding above-mentioned three stations in position of three these moulds, and each stroke of organizing between two moulds adjacent in mould equates;
Each this mould comprises the lower mold core that the housing and of open top moves up and down, and lower mold core is assemblied in this housing, and this lower mold core is fixedly equipped with push rod, and this push rod runs through this housing bottom; This feed station is provided with the resetting-mechanism resetting for promoting auxiliary this lower mold core;
This pressure tea station is provided with upper mold core, this upper mold core top is fixedly connected with presses the gas/oil cylinder of tea, between this upper mold core and this lower mold core, form and put tea chamber, the sidewall of this mould is provided with connection, and this puts first through hole in tea chamber, this lower mold core end face is provided with air inlet duct, this first through hole is communicated with this air inlet duct, this lower mold core is provided with the anti-gag that is assemblied in this air inlet duct, the surface that this anti-gag is connected with this lower mold core is provided with some grooves of giving vent to anger, and this pressure tea station also assembles the gas supply mechanism of promising this first through hole supply hot gas; Press tea station to be equipped with the detector for detection of the position of mould, this detector connects described control device;
Unloading station is equipped with the gas/oil cylinder of discharging, and the clutch end of the gas/oil cylinder of this discharging is fixed with for promoting the discharging of described push rod downwards and pushes away frame, and the gas/oil cylinder of this discharging connects described control device;
Above-mentioned main frame body is provided with Auxiliary Track, and the hull outside wall of described mould is provided with two wheel shafts that are arranged in parallel, and the two ends of two axles are equipped with wheel respectively, and all these wheels roll and connect this Auxiliary Track.
2. a kind of automation tea cake maker as claimed in claim 1, it is characterized in that: described main frame body is provided with described first chain of two synchronous operations that are arranged in parallel, each this first chain is all assemblied on this main frame body by the driving gear of and the driven gear of at least one; Described in this, driving mechanism comprises motor and transmission mechanism, this motor connects described control device, this transmission mechanism comprises drive link, these drive link two ends are fixedly equipped with respectively one and connect the first gear of this driving gear by the second chain, and the end of this drive link is also equipped with the second gear that connects the output of this motor by the 3rd chain.
3. a kind of automation tea cake maker as claimed in claim 1, is characterized in that: described feed station is equipped with the feed hopper of quantitative release tealeaves, and the discharging opening of this feed hopper is over against the charging aperture of described mould.
4. a kind of automation tea cake maker as claimed in claim 3, it is characterized in that: described resetting-mechanism is fixedly assemblied in described feed hopper, this resetting-mechanism comprises the gas/oil cylinder that resets, the cylinder bar of this gas/oil cylinder that resets runs through the discharging opening of this feed hopper, and this gas/oil cylinder that resets connects described control device.
5. a kind of automation tea cake maker as claimed in claim 1, is characterized in that: described gas supply mechanism comprises air supply pipe, and described the first through hole is inserted in the gas outlet of this air supply pipe; Described hot gas is steam.
6. a tealeaves cake of press method, is characterized in that, the enforcement right to use of this tealeaves cake of press method requires 1 to 5 arbitrary described automation tea cake maker, and this tealeaves cake of press method comprises the following step of carrying out successively:
A. feed process: tealeaves is put into feed hopper, start described cooked flake wrapping machine, under the control of control device, the cylinder bar of the gas/oil cylinder that resets promotes the bottom that lower mold core makes its housing in mould downwards, and feed hopper is put into quantitative tealeaves to put tea chamber;
B. press tea operation: the first chain rotates under the driving of driving mechanism, the mold movement of feed station is to pressing tea station, detector detects mould through out-of-date, control device sends instruction and makes the translational speed of mould drop to setting speed, mould at the uniform velocity move to upper mold core under, upper mold core moves downward to the open-mouth at mould top under the driving of pressing the gas/oil cylinder of tea; Gas supply mechanism moves to mould direction, and air supply pipe inserts in the first through hole and to mould, be blown into the steam of set amount, and steam enters and puts tea chamber through air inlet duct and the groove of giving vent to anger; Upper mold core continues to move downward until tealeaves is compressing; Upper mold core moves upward and leaves this mould;
C. discharging operation: the first chain is rotated further under the driving of driving mechanism, presses the mold movement of tea station to unloading station, and unloading rack moves downward and promotes push rod and lower mold core moved downward until shaped tea is pushed out under the driving of the gas/oil cylinder of discharging; When step C carries out, feed station and pressure tea station are carrying out respectively above-mentioned feed process simultaneously and are pressing tea operation.
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| CN103392843B (en) * | 2013-07-19 | 2014-10-15 | 湖北省农业科学院果树茶叶研究所 | Tea leaf pressing-forming equipment and tea leaf pressing-forming technical process |
| CN103569412B (en) * | 2013-10-31 | 2016-03-30 | 安徽正远包装科技有限公司 | A kind of cake tea circulation bottle placer |
| CN103931806B (en) * | 2014-05-15 | 2015-09-30 | 林清矫 | Tealeaves automatic shaper and setting process thereof |
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| CN105028737A (en) * | 2015-08-31 | 2015-11-11 | 梧州市旺捷机械制造有限公司 | Tea leaf press |
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| CN111838337A (en) * | 2020-07-16 | 2020-10-30 | 厦门理工学院 | Tea leaf crushing and cake pressing all-in-one machine |
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| CN100364429C (en) * | 2005-11-09 | 2008-01-30 | 湖南农业大学 | Screw type machine for impacting tea |
| CN201230546Y (en) * | 2008-04-28 | 2009-05-06 | 邓雅然 | Tea pressing machine for making tea cake |
| CN101554191B (en) * | 2009-05-18 | 2012-07-18 | 郭新建 | Rotary compressed tea continuous molding machine |
| CN102356783B (en) * | 2011-09-29 | 2013-01-09 | 广西梧州茂圣茶业有限公司 | Semi-automatic tea cake press and tea cake pressing process |
| CN203028039U (en) * | 2013-01-11 | 2013-07-03 | 林清矫 | Automatic tea cake press |
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Owner name: FUJIAN ANXI YUNHE MACHINERY CO., LTD. Free format text: FORMER OWNER: LIN QINGJIAO Effective date: 20141203 |
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Effective date of registration: 20141203 Address after: 362406, Anxi County, Fujian City, Quanzhou province Neixiang round Tan Industrial Zone Patentee after: Fujian province and Anxi County Machinery Co. Ltd. Address before: 362400 Anxi Province, Fujian City, Guangdong Province, Li Yuan Tan Industrial Zone Patentee before: Lin Qingjiao |