CN203028039U - Automatic tea cake press - Google Patents
Automatic tea cake press Download PDFInfo
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- CN203028039U CN203028039U CN2013200128561U CN201320012856U CN203028039U CN 203028039 U CN203028039 U CN 203028039U CN 2013200128561 U CN2013200128561 U CN 2013200128561U CN 201320012856 U CN201320012856 U CN 201320012856U CN 203028039 U CN203028039 U CN 203028039U
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Abstract
The utility model discloses an automatic tea cake press which comprises a main rack body and a control device for controlling the cake pres to operate, wherein a first closed chain circularly rotating and a drive mechanism for driving the first chain to rotate are arranged on the main rack body, a feeding station, a tea pressing station and a discharging station are arranged on the main rack body, at least one group of dies for pressing tea is fixedly arranged on the first chain, each group of dies comprises three dies, the three dies are correspondingly arranged on the three stations, and the travels between every two adjacent dies in each group of dies are equal. The quality of tea prepared by the tea cake press is not second to that of tea made manually; and the automatic tea cake press is capable of automatically continuously producing the tea, thus the labor input, the production labor capacity and the labor intensity are effectively reduced, and the production efficiency is remarkably increased. In addition, the tea cake press is simple in structure, low in failure rate and in equipment price, and is suitable for being used by common manufacturers.
Description
Technical field
The utility model relates to a kind of tea making equipment, refers to a kind of automation tealeaves cooked flake wrapping machine especially.
Background technology
Compressed tea is that the tealeaves that is fit to gross tea processed with black wool tea, old blue or green tea, be banker by turn tea and other is raw material, and the typical process processes such as wet heap, steaming, pressure of passing through process.Making compressed tea at present all is to produce by the semi-automation of manual production or mechanical assistance to realize, such mode of production amount of labour is big, labour intensity is high, the human input amount is big, production cost is high and very low of production efficiency, be difficult to realize continuous automated production, this is seriously restricting volume production and the popularization of compressed tea.
Summary of the invention
The utility model provides a kind of automation tealeaves cooked flake wrapping machine, big with the productive labor amount that overcomes the compressed tea that prior art exists, labour intensity is high, the human input amount is big, production cost is high and very low of production efficiency, is difficult to realize continuous problems such as automated production.
The utility model adopts following technical scheme:
A kind of automation tealeaves cooked flake wrapping machine, comprise the control device of body frame body and the operation of this cooked flake wrapping machine of control, this body frame body be provided with cycle rotation closure first chain and drive the driving mechanism that this first chain rotates; Be provided with feed station on this body frame body successively, press tea station and unloading station, be fixed with at least one group the mould that is used for compacting tealeaves on this first chain, each group mould comprises three moulds, three these mould correspondences are located on these three stations, and each stroke of organizing between two adjacent in mould moulds equates; Each this mould includes a lower mold core moving up and down, and this feed station is provided with for promoting the resetting-mechanism that auxiliary this lower mold core resets; This pressure tea station is provided with upper mold core, this upper mold core top is fixedly connected with presses tea gas/oil cylinder, form between this upper mold core and this lower mold core and put the tea chamber, the sidewall of this mould is provided with connection, and this puts first through hole in tea chamber, and this pressure tea station also is equipped with the gas supply mechanism that can be this first through hole supply hot gas.
Further with improvement, above-mentioned body frame body is provided with above-mentioned first chain of two synchronous operations that are arranged in parallel, each this first chain all is connected with a driving gear and at least one driven gear, and this driving gear and this driven gear all are assemblied on this body frame body; Above-mentioned driving mechanism comprises motor and transmission mechanism, this motor connects above-mentioned control device ground and arranges, this transmission mechanism comprises drive link, these drive link two ends fixedly are equipped with one respectively and connect first gear of this driving gear by second chain, and the end of this drive link also is equipped with second gear that connects the output of this motor by the 3rd chain.
Above-mentioned mould comprises the housing of open top, and above-mentioned lower mold core is assemblied in this housing, and this lower mold core fixedly is equipped with push rod, and this push rod runs through this housing bottom ground and arranges; This lower mold core end face is provided with air inlet duct, and above-mentioned first through hole is communicated with this air inlet trough setting, and this lower mold core is provided with the anti-gag that is assemblied in this air inlet duct, and the surface that this anti-gag is connected with this lower mold core is provided with some grooves of giving vent to anger.Above-mentioned unloading station is equipped with discharging gas/oil cylinder, and the clutch end of this discharging gas/oil cylinder is fixed with for the discharging that promotes above-mentioned push rod downwards and pushes away frame, and this discharging gas/oil cylinder connects above-mentioned control device ground and arranges.Above-mentioned body frame body is provided with Auxiliary Track, and the hull outside wall of above-mentioned mould is provided with two wheel shafts that are arranged in parallel, and the two ends of two axles are equipped with wheel respectively, and all these wheels roll and connect the genuine setting of this auxiliary rail.
Above-mentioned pressure tea station is equipped with the detector for detection of the position of mould, and this detector connects above-mentioned control device ground and arranges.
Above-mentioned feed station is equipped with the feed hopper that can quantitatively discharge tealeaves, and the discharging opening of this feed hopper arranges over against the charging aperture ground of above-mentioned mould.Above-mentioned resetting-mechanism fixedly is assemblied in the above-mentioned feed hopper, and this resetting-mechanism comprises the gas/oil cylinder that resets, and the discharging opening ground that the cylinder bar of this gas/oil cylinder that resets can run through this feed hopper arranges, and this gas/oil cylinder that resets connects above-mentioned control device ground and arranges.
Above-mentioned gas supply mechanism comprises air supply pipe, and the gas outlet of this air supply pipe can be inserted the above-mentioned first through hole ground and be arranged; Above-mentioned hot gas is steam.
A kind of tealeaves cake of press method, above-mentioned automation tealeaves cooked flake wrapping machine is adopted in the enforcement of this tealeaves cake of press method, and this tealeaves cake of press method comprises the following step of carrying out successively:
A. feed process: tealeaves is put into feed hopper, start above-mentioned cooked flake wrapping machine, under the control of control device, the cylinder bar of the gas/oil cylinder that resets promotes lower mold core downwards and makes its bottom that is in the housing of mould, and feed hopper is put into quantitative tealeaves and put the tea chamber;
B. press the tea operation: first slide fastener rotates under the driving of driving mechanism, the mould of feed station moves to presses the tea station, detector detects mould through out-of-date, control device namely sends instruction makes the translational speed of mould drop to setting speed, mould at the uniform velocity move to upper mold core under, upper mold core moves downward to the open-mouth at mould top under the driving of pressing tea gas/oil cylinder; Gas supply mechanism moves to the mould direction, and air supply pipe inserts in first through hole and be blown into the steam of set amount to mould, and steam enters through air inlet duct and the groove of giving vent to anger and puts the tea chamber; Upper mold core continues to move downward until with tealeaves compression moulding; Upper mold core moves upward and leaves this mould;
C. discharging operation: first slide fastener is rotated further under the driving of driving mechanism, presses the mould of tea station to move to unloading station, and unloading rack moves downward and promote push rod under the driving of discharging gas/oil cylinder makes lower mold core move downward until shaped tea is pushed out; When step C carried out, feed station and pressure tea station were carrying out above-mentioned feed process respectively simultaneously and are pressing the tea operation.
By above-mentioned description to the utility model structure as can be known, compare with prior art, the utlity model has following advantage: automation tealeaves cooked flake wrapping machine of the present utility model can be simulated the technology of making compressed tea by hand well, tea cake outward appearance by this cooked flake wrapping machine and the prepared tealeaves of tealeaves cake of press method, shape and quality are all not second to the outward appearance of home built tealeaves, shape and quality, and it can automatically carry out the production of tealeaves continuously, reduced the human input amount effectively, productive labor amount and labour intensity, production efficiency is significantly improved, and production cost also obviously is reduced; In addition, this tealeaves cooked flake wrapping machine structure is comparatively simple, and fault rate is low and maintenance is also comparatively simple, and equipment price is lower, is applicable to that common manufacturer uses, and adapts to all teas that need the pressed tea cake (as Pu'er tea, black tea, yellow tea, white tea etc.); In addition, its floor space is little, is convenient to user's storing arrangement.
Description of drawings
Fig. 1 is cooked flake wrapping machine master TV structure schematic diagram.
Fig. 2 overlooks structural scheme of mechanism for what the mould of this cooked flake wrapping machine was arranged.
Fig. 3 is this cooked flake wrapping machine plan structure schematic diagram.
Fig. 4 is the sectional structure schematic diagram of mould.
Fig. 5 is the enlarged drawing of the local X among Fig. 4.
The specific embodiment
The specific embodiment of the present utility model is described with reference to the accompanying drawings.
With reference to Fig. 1, Fig. 2, Fig. 3, a kind of automation tealeaves cooked flake wrapping machine, the control device that comprises this cooked flake wrapping machine operation of body frame body 1 and control, this body frame body 1 are provided with the direction of motion of the first chain 11(, first chain 11 of closure of cycle rotation shown in the mark V among Fig. 1) and drive the driving mechanism 12 that this first chain 11 rotates; Be provided with feed station A on this body frame body 1 successively, press tea station B and unloading station C, be fixed with the moulds 13 that many groups also can be set on one group mould 13(first chain 11 that is used for compacting tealeaves on this first chain 11), each group mould 13 tool comprises three moulds 13, three these mould 13 correspondences are located on these three stations, (each station all is assigned a mould 13), and the stroke that should organize between two adjacent in the mould 13 moulds 13 equates; This feed station A is equipped with the feed hopper a1 that can quantitatively discharge tealeaves, and the discharging opening of this feed hopper a1 arranges over against the charging aperture ground of above-mentioned mould 13.Each this mould 13 comprises homogeneous lower mold core 131 moving up and down, and this feed station A is provided with for promoting the resetting-mechanism a2 that auxiliary this lower mold core 131 resets; Above-mentioned resetting-mechanism a2 fixedly is assemblied in the above-mentioned feed hopper a1, this resetting-mechanism a2 comprises the gas that resets/oil cylinder a21, the discharging opening ground that the cylinder bar a22 of this gas that resets/oil cylinder a21 can run through this feed hopper a1 arranges, and this gas that resets/oil cylinder a21 connects above-mentioned control device ground and arranges; This pressure tea station B is provided with upper mold core b1, this upper mold core b1 top is fixedly connected with presses tea gas/oil cylinder b2, form between this upper mold core b1 and this lower mold core 131 and put tea chamber b10, the sidewall of this mould 13 is provided with connection, and this puts first through hole 130 of tea chamber b10, this pressure tea station B also is equipped with the gas supply mechanism b3 that can be these first through hole, 130 supply steam, this gas supply mechanism b3 comprises air supply pipe b31, and the 130 ground settings of above-mentioned first through hole can be inserted in the gas outlet of this air supply pipe b31; Above-mentioned pressure tea station B is equipped with the detector b4 for detection of the position of mould 13, and this detector b4 connects above-mentioned control device ground and arranges; Automation tealeaves cooked flake wrapping machine of the present utility model can be simulated the technology of making compressed tea by hand well, tea cake outward appearance, shape and quality by this cooked flake wrapping machine and the prepared tealeaves of tealeaves cake of press method is all not second to outward appearance, shape and the quality of home built tealeaves, and it can automatically carry out the production of tealeaves continuously, human input amount, productive labor amount and labour intensity have been reduced effectively, production efficiency is significantly improved, and production cost also obviously is reduced; In addition, this tealeaves cooked flake wrapping machine structure is comparatively simple, and fault rate is low and maintenance is also comparatively simple, and equipment price is lower, is applicable to that common manufacturer uses, and adapts to all teas that need the pressed tea cake (as Pu'er tea, black tea, yellow tea, white tea etc.); In addition, its floor space is little, is convenient to user's storing arrangement.
Continuation is with reference to Fig. 1, Fig. 3, further with improvement, above-mentioned body frame body 1 is provided with above-mentioned first chain 11 of two synchronous operations that are arranged in parallel, each this first chain 11 all is connected with a driving gear 111 and at least one driven gear 112, and this driving gear 111 and this driven gear 112 all are assemblied on this body frame body 1; This above-mentioned driving mechanism 12 comprises motor 121 and transmission mechanism 122, this motor 121 connects above-mentioned control device ground and arranges, this transmission mechanism 122 comprises drive link 123, these drive link 123 two ends fixedly are equipped with first gear 124 by second chain, 14 these driving gears 111 of connection respectively, and the end of this drive link 123 also is equipped with second gear 125 that connects the output of these motors 121 by the 3rd chain 15.
With reference to Fig. 4, Fig. 5, more specifically, above-mentioned mould 13 comprises the housing 132 of open top, and above-mentioned lower mold core 131 is assemblied in this housing 132, and this lower mold core 131 fixedly is equipped with push rod 133, and this push rod 133 runs through this housing 132 bottomland settings; These lower mold core 131 end faces are provided with air inlet duct 134, above-mentioned first through hole 130 is communicated with these air inlet duct 134 ground settings, this lower mold core 131 is provided with the anti-gag 135 that is assemblied in this air inlet duct 134, and the surface that this anti-gag 135 is connected with this lower mold core 131 is provided with some grooves 136 of giving vent to anger.Above-mentioned unloading station C is equipped with discharging gas/oil cylinder c1, and the clutch end of this discharging gas/oil cylinder c1 is fixed with for the discharging that promotes above-mentioned push rod 133 downwards and pushes away frame c2, and this discharging gas/oil cylinder c1 connects above-mentioned control device ground and arranges.Above-mentioned body frame body 1 is provided with Auxiliary Track 16, and housing 132 lateral walls of above-mentioned mould 13 are provided with two wheel shafts that are arranged in parallel 137, and the two ends of two axles 137 are equipped with wheel 138 respectively, and all these wheels 138 roll and connect these Auxiliary Track 16 ground settings.
Continuation is with reference to Fig. 1, Fig. 2, Fig. 3, a kind of tealeaves cake of press method, and above-mentioned automation tealeaves cooked flake wrapping machine is adopted in the enforcement of this tealeaves cake of press method, and this tealeaves cake of press method comprises the following step of carrying out successively:
A. feed process: tealeaves is put into feed hopper a1, start above-mentioned cooked flake wrapping machine, under the control of control device, the cylinder bar a22 of the gas that resets/oil cylinder a21 promotes the bottom that lower mold core 131 makes its housing that is in mould 13 132 downwards, and feed hopper a1 puts into quantitative tealeaves and puts tea chamber b10;
B. press the tea operation: first slide fastener rotates under the driving of driving mechanism 12, the mould 13 of feed station A moves to presses tea station B, detector b4 detects mould 13 through out-of-date, control device namely sends instruction makes the translational speed of mould 13 drop to setting speed, mould 13 at the uniform velocity move to upper mold core b1 under, upper mold core b1 moves downward to the open-mouth at mould 13 tops under the driving of pressing tea gas/oil cylinder b2; Gas supply mechanism b3 moves to mould 13 directions, and air supply pipe inserts in first through hole 130 and be blown into the steam of set amount to mould 13, and steam enters through air inlet duct 134 and the groove 136 of giving vent to anger and puts tea chamber b10; Upper mold core b1 continues to move downward until with tealeaves compression moulding; Upper mold core b1 moves upward and leaves this mould 13;
C. discharging operation: first slide fastener is rotated further under the driving of driving mechanism 12, press the mould 13 of tea station B to move to unloading station C, unloading rack moves downward and promote push rod 133 under the driving of discharging gas/oil cylinder c1 makes lower mold core 131 move downward until shaped tea is pushed out; When step C carried out, feed station A and pressure tea station B were carrying out above-mentioned feed process respectively simultaneously and are pressing the tea operation.
Above-mentioned only is the specific embodiment of the present utility model, but design concept of the present utility model is not limited thereto, and allly utilizes this design that the utility model is carried out the change of unsubstantiality, all should belong to the behavior of invading the utility model protection domain.
Claims (9)
1. automation tealeaves cooked flake wrapping machine comprises it is characterized in that the control device of this cooked flake wrapping machine operation of body frame body and control: described body frame body be provided with cycle rotation closure first chain and drive the driving mechanism that this first chain rotates;
Be provided with feed station on this body frame body successively, press tea station and unloading station, be fixed with at least one group the mould that is used for compacting tealeaves on this first chain, each group mould comprises three moulds, three these mould correspondences are located on these three stations, and each stroke of organizing between two adjacent in mould moulds equates;
Each this mould comprises a lower mold core moving up and down, and this feed station is provided with for promoting the resetting-mechanism that auxiliary this lower mold core resets;
This pressure tea station is provided with upper mold core, this upper mold core top is fixedly connected with presses tea gas/oil cylinder, form between this upper mold core and this lower mold core and put the tea chamber, the sidewall of this mould is provided with connection, and this puts first through hole in tea chamber, and this pressure tea station also is equipped with the gas supply mechanism that can be this first through hole supply hot gas.
2. a kind of automation tealeaves cooked flake wrapping machine as claimed in claim 1, it is characterized in that: described body frame body is provided with described first chain of two synchronous operations that are arranged in parallel, each this first chain all is connected with a driving gear and at least one driven gear, and this driving gear and this driven gear all are assemblied on this body frame body; Described driving mechanism comprises motor and transmission mechanism, this motor connects described control device ground and arranges, this transmission mechanism comprises drive link, these drive link two ends fixedly are equipped with one respectively and connect first gear of this driving gear by second chain, and the end of this drive link also is equipped with second gear that connects the output of this motor by the 3rd chain.
3. a kind of automation tealeaves cooked flake wrapping machine as claimed in claim 1, it is characterized in that: described mould comprises the housing of open top, and described lower mold core is assemblied in this housing, and this lower mold core fixedly is equipped with push rod, and this push rod runs through this housing bottom ground and arranges; This lower mold core end face is provided with air inlet duct, and described first through hole is communicated with this air inlet trough setting, and this lower mold core is provided with the anti-gag that is assemblied in this air inlet duct, and the surface that this anti-gag is connected with this lower mold core is provided with some grooves of giving vent to anger.
4. a kind of automation tealeaves cooked flake wrapping machine as claimed in claim 3, it is characterized in that: described unloading station is equipped with discharging gas/oil cylinder, the clutch end of this discharging gas/oil cylinder is fixed with for the discharging that promotes described push rod downwards and pushes away frame, and this discharging gas/oil cylinder connects described control device ground and arranges.
5. a kind of automation tealeaves cooked flake wrapping machine as claimed in claim 3, it is characterized in that: described body frame body is provided with Auxiliary Track, the hull outside wall of described mould is provided with two wheel shafts that are arranged in parallel, the two ends of two axles are equipped with wheel respectively, and all these wheels roll and connect the genuine setting of this auxiliary rail.
6. a kind of automation tealeaves cooked flake wrapping machine as claimed in claim 1, it is characterized in that: described pressure tea station is equipped with the detector for detection of the position of mould, and this detector connects described control device ground and arranges.
7. a kind of automation tealeaves cooked flake wrapping machine as claimed in claim 1, it is characterized in that: described feed station is equipped with the feed hopper that can quantitatively discharge tealeaves, and the discharging opening of this feed hopper arranges over against the charging aperture ground of described mould.
8. a kind of automation tealeaves cooked flake wrapping machine as claimed in claim 7, it is characterized in that: described resetting-mechanism fixedly is assemblied in the described feed hopper, this resetting-mechanism comprises the gas/oil cylinder that resets, the discharging opening ground that the cylinder bar of this gas/oil cylinder that resets can run through this feed hopper arranges, and this gas/oil cylinder that resets connects described control device ground and arranges.
9. a kind of automation tealeaves cooked flake wrapping machine as claimed in claim 1, it is characterized in that: described gas supply mechanism comprises air supply pipe, the gas outlet of this air supply pipe can be inserted the described first through hole ground and be arranged; Described hot gas is steam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200128561U CN203028039U (en) | 2013-01-11 | 2013-01-11 | Automatic tea cake press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200128561U CN203028039U (en) | 2013-01-11 | 2013-01-11 | Automatic tea cake press |
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| CN203028039U true CN203028039U (en) | 2013-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013200128561U Expired - Lifetime CN203028039U (en) | 2013-01-11 | 2013-01-11 | Automatic tea cake press |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103039638A (en) * | 2013-01-11 | 2013-04-17 | 林清矫 | Automatic tea wafering machine and tea wafering method |
| CN106720517A (en) * | 2016-12-08 | 2017-05-31 | 霍赖河 | A kind of tea cake making apparatus |
| CN107136238A (en) * | 2017-06-26 | 2017-09-08 | 鑫鼎生物科技有限公司 | A kind of green brick tea large-scale production line and production method |
| CN107348028A (en) * | 2016-12-07 | 2017-11-17 | 临湘市明伦茶业有限公司 | A kind of brick tea makes mechanized production system |
-
2013
- 2013-01-11 CN CN2013200128561U patent/CN203028039U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103039638A (en) * | 2013-01-11 | 2013-04-17 | 林清矫 | Automatic tea wafering machine and tea wafering method |
| CN107348028A (en) * | 2016-12-07 | 2017-11-17 | 临湘市明伦茶业有限公司 | A kind of brick tea makes mechanized production system |
| CN106720517A (en) * | 2016-12-08 | 2017-05-31 | 霍赖河 | A kind of tea cake making apparatus |
| CN106720517B (en) * | 2016-12-08 | 2021-08-31 | 霍赖河 | Tea biscuit preparation equipment |
| CN107136238A (en) * | 2017-06-26 | 2017-09-08 | 鑫鼎生物科技有限公司 | A kind of green brick tea large-scale production line and production method |
| CN107136238B (en) * | 2017-06-26 | 2023-06-02 | 鑫鼎生物科技有限公司 | Large-scale production line and production method of green brick tea |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20151021 Address after: 362406, Anxi County, Fujian City, Quanzhou province Neixiang round Tan Industrial Zone Patentee after: Fujian province and Anxi County Machinery Co.,Ltd. Address before: 362400 Anxi Province, Fujian City, Guangdong Province, Li Yuan Tan Industrial Zone Patentee before: Lin Qingjiao |
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| CX01 | Expiry of patent term |
Granted publication date: 20130703 |
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| CX01 | Expiry of patent term |