CN103039638A - Automatic tea wafering machine and tea wafering method - Google Patents
Automatic tea wafering machine and tea wafering method Download PDFInfo
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- CN103039638A CN103039638A CN2013100092051A CN201310009205A CN103039638A CN 103039638 A CN103039638 A CN 103039638A CN 2013100092051 A CN2013100092051 A CN 2013100092051A CN 201310009205 A CN201310009205 A CN 201310009205A CN 103039638 A CN103039638 A CN 103039638A
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 241001122767 Theaceae Species 0.000 title claims abstract 37
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 238000007599 discharging Methods 0.000 claims abstract description 25
- 238000003825 pressing Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 244000269722 Thea sinensis Species 0.000 description 58
- 235000013616 tea Nutrition 0.000 description 57
- 238000010586 diagram Methods 0.000 description 3
- 235000019224 Camellia sinensis var Qingmao Nutrition 0.000 description 2
- 235000006468 Thea sinensis Nutrition 0.000 description 2
- 235000020279 black tea Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 235000020339 pu-erh tea Nutrition 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 235000020334 white tea Nutrition 0.000 description 2
- 235000020338 yellow tea Nutrition 0.000 description 2
- 241000990681 Puttea Species 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000009569 green tea Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
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Abstract
The invention relates to an automatic tea wafering machine and a tea wafering method. The tea wafering machine comprises a main frame body, and a control device for controlling the operation of the wafering machine, wherein first closed chains circularly rotating and a drive mechanism for driving the first chains to rotate are arranged on the main frame body; a feeding station, a tea pressing station and a discharging station are arranged on the main frame body; at least one group of molds for pressing tea is fixedly arranged on the first chains; each group of molds comprises three molds at positions corresponding to the three stations; and strokes between two adjacent molds in each group of molds are equal. The quality of the tea produced by the wafering machine and the tea wafering method is not lower than that of the handmade tea; with the adoption of the wafering machine and the wafering method, the tea can be produced automatically and continuously; the manpower input, production labor and labor intensity are effectively reduced; the production efficiency is improved obviously; and the wafering machine is simple in structure, low in failure rate, lower in price, and applicable to common manufacturers.
Description
Technical field
The present invention relates to a kind of tea prepn equipment and preparation method thereof, refer to especially a kind of automation tea cake maker and cake of press method thereof.
Background technology
Compressed tea, be fit to gross tea processed take Dark Green Tea, old blue or green tea, be banker by turn tea and other tealeaves as raw material, the typical process processes such as wet heap, steaming, pressure of passing through process.Making at present compressed tea all is to produce by the semi-automation of manual production or mechanical assistance to realize, such mode of production amount of labour is large, labour intensity is high, the human input amount is large, production cost is high and very low of production efficiency, be difficult to realize continuous automated production, this is seriously restricting volume production and the popularization of compressed tea.
Summary of the invention
The invention provides a kind of automation tea cake maker and cake of press method thereof, large with the productive labor amount that overcomes the compressed tea that prior art exists, labour intensity is high, the human input amount is large, production cost is high and very low of production efficiency, is difficult to realize the continuous problems such as automated production.
The present invention adopts following technical scheme:
A kind of automation tea cake maker, comprise the control device of main frame body and the operation of this cooked flake wrapping machine of control, this main frame body be provided with cycle rotation closure the first chain and drive the driving mechanism that this first chain rotates; Be provided with successively feed station on this main frame body, press tea station and unloading station, be fixed with at least one group the mould that is used for compacting tealeaves on this first chain, each group mould comprise three and the position to mould that should three stations, and the stroke between adjacent two moulds equates in each group mould; Each this mould includes a lower mold core moving up and down, and this feed station is provided with the resetting-mechanism that resets for promoting auxiliary this lower mold core; This pressure tea station is provided with upper mold core, this upper mold core top is fixedly connected with presses tea gas/oil cylinder, form between this upper mold core and this lower mold core and put the tea chamber, the sidewall of this mould is provided with connection, and this puts first through hole in tea chamber, and this pressure tea station also is equipped with the gas supply mechanism that can be this first through hole supply hot gas.
Further with improvement, above-mentioned main frame body is provided with above-mentioned first chain of two synchronous operations that are arranged in parallel, and each this first chain all is assemblied on this main frame body by one driving gear and the driven gear of at least one; This above-mentioned driving mechanism comprises motor and transmission mechanism, this motor connects above-mentioned control device ground and arranges, this transmission mechanism comprises drive link, these drive link two ends fixedly are equipped with respectively one and connect the first gear of this driving gear by the second chain, and the end of this drive link also is equipped with the second gear that connects the output of this motor by the 3rd chain.
Above-mentioned mould comprises the housing of open top, and above-mentioned lower mold core is assemblied in this housing, and this lower mold core fixedly is equipped with push rod, and this push rod runs through this housing bottom ground and arranges; This lower mold core end face is provided with air inlet duct, and above-mentioned the first through hole is communicated with this air inlet trough setting, and this lower mold core is provided with the anti-gag that is assemblied in this air inlet duct, and the surface that this anti-gag is connected with this lower mold core is provided with some grooves of giving vent to anger.Above-mentioned unloading station is equipped with discharging gas/oil cylinder, and the clutch end of this discharging gas/oil cylinder is fixed with for the discharging that promotes above-mentioned push rod downwards and pushes away frame, and this discharging gas/oil cylinder connects above-mentioned control device ground and arranges.Above-mentioned main frame body is provided with Auxiliary Track, and the hull outside wall of above-mentioned mould is provided with two wheel shafts that are arranged in parallel, and the two ends of two axles are equipped with wheel respectively, and all these wheels roll and connect the genuine setting of this auxiliary rail.
Above-mentioned pressure tea station is equipped with the detector for detection of the position of mould, and this detector connects above-mentioned control device ground and arranges.
Above-mentioned feed station is equipped with the feed hopper that can quantitatively discharge tealeaves, and the discharging opening of this feed hopper arranges over against the charging aperture ground of above-mentioned mould.Above-mentioned resetting-mechanism fixedly is assemblied in the above-mentioned feed hopper, and this resetting-mechanism comprises the gas/oil cylinder that resets, and the discharging opening ground that the cylinder bar of this gas/oil cylinder that resets can run through this feed hopper arranges, and this gas/oil cylinder that resets connects above-mentioned control device ground and arranges.
Above-mentioned gas supply mechanism comprises air supply pipe, and the gas outlet of this air supply pipe can be inserted above-mentioned the first through hole ground and be arranged; Above-mentioned hot gas is steam.
A kind of tealeaves cake of press method, above-mentioned automation tea cake maker is adopted in the enforcement of this tealeaves cake of press method, and this tealeaves cake of press method comprises the following step of carrying out successively:
A. feed process: tealeaves is put into feed hopper, start above-mentioned cooked flake wrapping machine, under the control of control device, the cylinder bar of the gas/oil cylinder that resets promotes lower mold core downwards and makes its bottom that is in the housing of mould, and feed hopper is put into quantitative tealeaves and put the tea chamber;
B. press the tea operation: the first slide fastener rotates under the driving of driving mechanism, the mold movement of feed station is to pressing the tea station, detector detects mould through out-of-date, control device namely sends instruction so that the translational speed of mould drops to setting speed, mould at the uniform velocity move to upper mold core under, upper mold core moves downward to the open-mouth at mould top under the driving of pressing tea gas/oil cylinder; Gas supply mechanism moves to the mould direction, and air supply pipe inserts in the first through hole and be blown into the steam of set amount to mould, and steam enters through air inlet duct and the groove of giving vent to anger and puts the tea chamber; Upper mold core continues to move downward until tealeaves is compressing; Upper mold core moves upward and leaves this mould;
C. discharging operation: the first slide fastener is rotated further under the driving of driving mechanism, presses the mold movement of tea station to unloading station, and unloading rack moves downward under the driving of discharging gas/oil cylinder and promotes push rod and so that lower mold core moves downward shaped tea is pushed out; When step C carried out, feed station and pressure tea station were carrying out simultaneously respectively above-mentioned feed process and are pressing the tea operation.
By above-mentioned description to structure of the present invention as can be known, be compared with existing technology, the present invention has following advantage: automation tea cake maker of the present invention is the technique of simulating hand making compressed tea well, tea cake outward appearance by this cooked flake wrapping machine and the prepared tealeaves of tealeaves cake of press method, shape and quality are all not second to the outward appearance of home built tealeaves, shape and quality, and it can automatically carry out the production of tealeaves continuously, effectively reduced the human input amount, productive labor amount and labour intensity, production efficiency is significantly improved, and production cost also obviously is reduced; In addition, this tea cake maker structure is comparatively simple, failure rate is low and keep in repair also comparatively simply, and equipment price is lower, is applicable to common manufacturer use, and adapts to all teas that need the pressed tea cakes (such as Pu'er tea, black tea, yellow tea, white tea etc.); In addition, its floor space is little, is convenient to user's storing arrangement.
Description of drawings
Fig. 1 is cake of press owner TV structure schematic diagram.
Fig. 2 overlooks structural scheme of mechanism for what the mould of this cooked flake wrapping machine was arranged.
Fig. 3 is this cooked flake wrapping machine plan structure schematic diagram.
Fig. 4 is the sectional structure schematic diagram of mould.
Fig. 5 is the enlarged drawing of the local X among Fig. 4.
The specific embodiment
The specific embodiment of the present invention is described with reference to the accompanying drawings.
With reference to Fig. 1, Fig. 2, Fig. 3, a kind of automation tea cake maker, the control device that comprises this cooked flake wrapping machine operation of main frame body 1 and control, this main frame body 1 are provided with the direction of motion of the first chain 11(the first chain 11 of closure of cycle rotation shown in the mark V among Fig. 1) and drive the driving mechanism 12 that this first chain 11 rotates; Be provided with successively feed station A on this main frame body 1, press tea station B and unloading station C, be fixed with the moulds 13 that many groups also can be set on one group mould 13(the first chain 11 that is used for compacting tealeaves on this first chain 11), this group mould 13 comprise three and the position each station of mould 13(that should three stations all is assigned a mould 13), and the stroke between adjacent two moulds 13 equates in should group mould 13; This feed station A is equipped with the feed hopper a1 that can quantitatively discharge tealeaves, and the discharging opening of this feed hopper a1 arranges over against the charging aperture ground of above-mentioned mould 13.Each this mould 13 comprises homogeneous lower mold core 131 moving up and down, and this feed station A is provided with the resetting-mechanism a2 that resets for promoting auxiliary this lower mold core 131; Above-mentioned resetting-mechanism a2 fixedly is assemblied in the above-mentioned feed hopper a1, this resetting-mechanism a2 comprises the gas that resets/oil cylinder a21, the discharging opening ground that the cylinder bar a22 of this gas that resets/oil cylinder a21 can run through this feed hopper a1 arranges, and this gas that resets/oil cylinder a21 connects above-mentioned control device ground and arranges; This pressure tea station B is provided with upper mold core b1, this upper mold core b1 top is fixedly connected with presses tea gas/oil cylinder b2, form between this upper mold core b1 and this lower mold core 131 and put tea chamber b10, the sidewall of this mould 13 is provided with connection, and this puts the first through hole 130 of tea chamber b10, this pressure tea station B also is equipped with the gas supply mechanism b3 that can be these the first through hole 130 supply steam, this gas supply mechanism b3 comprises air supply pipe b31, and the 130 ground settings of above-mentioned the first through hole can be inserted in the gas outlet of this air supply pipe b31; Above-mentioned pressure tea station B is equipped with the detector b4 for detection of the position of mould 13, and this detector b4 connects above-mentioned control device ground and arranges; Automation tea cake maker of the present invention is the technique of simulating hand making compressed tea well, tea cake outward appearance, shape and quality by this cooked flake wrapping machine and the prepared tealeaves of tealeaves cake of press method is all not second to outward appearance, shape and the quality of home built tealeaves, and it can automatically carry out the production of tealeaves continuously, human input amount, productive labor amount and labour intensity have effectively been reduced, production efficiency is significantly improved, and production cost also obviously is reduced; In addition, this tea cake maker structure is comparatively simple, failure rate is low and keep in repair also comparatively simply, and equipment price is lower, is applicable to common manufacturer use, and adapts to all teas that need the pressed tea cakes (such as Pu'er tea, black tea, yellow tea, white tea etc.); In addition, its floor space is little, is convenient to user's storing arrangement.
Continuation is with reference to Fig. 1, Fig. 3, further with improvement, above-mentioned main frame body 1 is provided with above-mentioned first chain 11 of two synchronous operations that are arranged in parallel, and each this first chain 11 all is assemblied on this main frame body 1 by one driving gear 111 and the driven gear 112 of at least one; This above-mentioned driving mechanism 12 comprises motor 121 and transmission mechanism 122, this motor 121 connects above-mentioned control device ground and arranges, this transmission mechanism 122 comprises drive link 123, these drive link 123 two ends fixedly are equipped with respectively first gear 124 by the second chain 14 these driving gears 111 of connection, and the end of this drive link 123 also is equipped with the second gear 125 that connects the output of these motors 121 by the 3rd chain 15.
With reference to Fig. 4, Fig. 5, more specifically, above-mentioned mould 13 comprises the housing 132 of open top, and above-mentioned lower mold core 131 is assemblied in this housing 132, and this lower mold core 131 fixedly is equipped with push rod 133, and this push rod 133 runs through this housing 132 bottomland settings; These lower mold core 131 end faces are provided with air inlet duct 134, above-mentioned the first through hole 130 is communicated with these air inlet duct 134 ground settings, this lower mold core 131 is provided with the anti-gag 135 that is assemblied in this air inlet duct 134, and the surface that this anti-gag 135 is connected with this lower mold core 131 is provided with some grooves 136 of giving vent to anger.Above-mentioned unloading station C is equipped with discharging gas/oil cylinder c1, and the clutch end of this discharging gas/oil cylinder c1 is fixed with for the discharging that promotes above-mentioned push rod 133 downwards and pushes away frame c2, and this discharging gas/oil cylinder c1 connects above-mentioned control device ground and arranges.Above-mentioned main frame body 1 is provided with Auxiliary Track 16, and housing 132 lateral walls of above-mentioned mould 13 are provided with two wheel shafts that are arranged in parallel 137, and the two ends of two axles 137 are equipped with wheel 138 respectively, and all these wheels 138 roll and connect these Auxiliary Track 16 ground settings.
Continuation is with reference to Fig. 1, Fig. 2, Fig. 3, a kind of tealeaves cake of press method, and above-mentioned automation tea cake maker is adopted in the enforcement of this tealeaves cake of press method, and this tealeaves cake of press method comprises the following step of carrying out successively:
A. feed process: tealeaves is put into feed hopper a1, start above-mentioned cooked flake wrapping machine, under the control of control device, the cylinder bar a22 of the gas that resets/oil cylinder a21 promotes the bottom that lower mold core 131 makes its housing that is in mould 13 132 downwards, and feed hopper a1 puts into quantitative tealeaves and puts tea chamber b10;
B. press the tea operation: the first slide fastener rotates under the driving of driving mechanism 12, the mould 13 of feed station A moves to presses tea station B, detector b4 detects mould 13 through out-of-date, control device namely sends instruction so that the translational speed of mould 13 drops to setting speed, mould 13 at the uniform velocity move to upper mold core b1 under, upper mold core b1 moves downward to the open-mouth at mould 13 tops under the driving of pressing tea gas/oil cylinder b2; Gas supply mechanism b3 moves to mould 13 directions, and air supply pipe inserts in the first through hole 130 and be blown into the steam of set amount to mould 13, and steam enters through air inlet duct 134 and the groove 136 of giving vent to anger and puts tea chamber b10; Upper mold core b1 continues to move downward until tealeaves is compressing; Upper mold core b1 moves upward and leaves this mould 13;
C. discharging operation: the first slide fastener is rotated further under the driving of driving mechanism 12, press the mould 13 of tea station B to move to unloading station C, unloading rack moves downward and promotes push rod 133 so that lower mold core 131 moves downward until shaped tea is pushed out under the driving of discharging gas/oil cylinder c1; When step C carried out, feed station A and pressure tea station B were carrying out simultaneously respectively above-mentioned feed process and are pressing the tea operation.
Above-mentioned only is the specific embodiment of the present invention, but design concept of the present invention is not limited to this, allly utilizes this design that the present invention is carried out the change of unsubstantiality, all should belong to the behavior of invading protection domain of the present invention.
Claims (10)
1. automation tea cake maker comprises it is characterized in that the control device of this cooked flake wrapping machine operation of main frame body and control: described main frame body be provided with cycle rotation closure the first chain and drive the driving mechanism that this first chain rotates;
Be provided with successively feed station on this main frame body, press tea station and unloading station, be fixed with at least one group the mould that is used for compacting tealeaves on this first chain, each group mould comprise three and the position to mould that should three stations, and the stroke between adjacent two moulds equates in each group mould;
Each this mould comprises a lower mold core moving up and down, and this feed station is provided with the resetting-mechanism that resets for promoting auxiliary this lower mold core;
This pressure tea station is provided with upper mold core, this upper mold core top is fixedly connected with presses tea gas/oil cylinder, form between this upper mold core and this lower mold core and put the tea chamber, the sidewall of this mould is provided with connection, and this puts first through hole in tea chamber, and this pressure tea station also is equipped with the gas supply mechanism that can be this first through hole supply hot gas.
2. a kind of automation tea cake maker as claimed in claim 1, it is characterized in that: described main frame body is provided with described first chain of two synchronous operations that are arranged in parallel, and each this first chain all is assemblied on this main frame body by one driving gear and the driven gear of at least one; This described driving mechanism comprises motor and transmission mechanism, this motor connects described control device ground and arranges, this transmission mechanism comprises drive link, these drive link two ends fixedly are equipped with respectively one and connect the first gear of this driving gear by the second chain, and the end of this drive link also is equipped with the second gear that connects the output of this motor by the 3rd chain.
3. a kind of automation tea cake maker as claimed in claim 1, it is characterized in that: described mould comprises the housing of open top, and described lower mold core is assemblied in this housing, and this lower mold core fixedly is equipped with push rod, and this push rod runs through this housing bottom ground and arranges; This lower mold core end face is provided with air inlet duct, and described the first through hole is communicated with this air inlet trough setting, and this lower mold core is provided with the anti-gag that is assemblied in this air inlet duct, and the surface that this anti-gag is connected with this lower mold core is provided with some grooves of giving vent to anger.
4. a kind of automation tea cake maker as claimed in claim 3, it is characterized in that: described unloading station is equipped with discharging gas/oil cylinder, the clutch end of this discharging gas/oil cylinder is fixed with for the discharging that promotes described push rod downwards and pushes away frame, and this discharging gas/oil cylinder connects described control device ground and arranges.
5. a kind of automation tea cake maker as claimed in claim 3, it is characterized in that: described main frame body is provided with Auxiliary Track, the hull outside wall of described mould is provided with two wheel shafts that are arranged in parallel, the two ends of two axles are equipped with wheel respectively, and all these wheels roll and connect the genuine setting of this auxiliary rail.
6. a kind of automation tea cake maker as claimed in claim 1, it is characterized in that: described pressure tea station is equipped with the detector for detection of the position of mould, and this detector connects described control device ground and arranges.
7. a kind of automation tea cake maker as claimed in claim 1, it is characterized in that: described feed station is equipped with the feed hopper that can quantitatively discharge tealeaves, and the discharging opening of this feed hopper arranges over against the charging aperture ground of described mould.
8. a kind of automation tea cake maker as claimed in claim 7, it is characterized in that: described resetting-mechanism fixedly is assemblied in the described feed hopper, this resetting-mechanism comprises the gas/oil cylinder that resets, the discharging opening ground that the cylinder bar of this gas/oil cylinder that resets can run through this feed hopper arranges, and this gas/oil cylinder that resets connects described control device ground and arranges.
9. a kind of automation tea cake maker as claimed in claim 1, it is characterized in that: described gas supply mechanism comprises air supply pipe, the gas outlet of this air supply pipe can be inserted described the first through hole ground and be arranged; Described hot gas is steam.
10. a tealeaves cake of press method is characterized in that, the enforcement right to use of this tealeaves cake of press method requires 1 to 9 arbitrary described automation tea cake maker, and this tealeaves cake of press method comprises the following step of carrying out successively:
A. feed process: tealeaves is put into feed hopper, start described cooked flake wrapping machine, under the control of control device, the cylinder bar of the gas/oil cylinder that resets promotes lower mold core downwards and makes its bottom that is in the housing of mould, and feed hopper is put into quantitative tealeaves and put the tea chamber;
B. press the tea operation: the first slide fastener rotates under the driving of driving mechanism, the mold movement of feed station is to pressing the tea station, detector detects mould through out-of-date, control device namely sends instruction so that the translational speed of mould drops to setting speed, mould at the uniform velocity move to upper mold core under, upper mold core moves downward to the open-mouth at mould top under the driving of pressing tea gas/oil cylinder; Gas supply mechanism moves to the mould direction, and air supply pipe inserts in the first through hole and be blown into the steam of set amount to mould, and steam enters through air inlet duct and the groove of giving vent to anger and puts the tea chamber; Upper mold core continues to move downward until tealeaves is compressing; Upper mold core moves upward and leaves this mould;
C. discharging operation: the first slide fastener is rotated further under the driving of driving mechanism, presses the mold movement of tea station to unloading station, and unloading rack moves downward under the driving of discharging gas/oil cylinder and promotes push rod and so that lower mold core moves downward shaped tea is pushed out; When step C carried out, feed station and pressure tea station were carrying out simultaneously respectively above-mentioned feed process and are pressing the tea operation.
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| CN103392843A (en) * | 2013-07-19 | 2013-11-20 | 湖北省农业科学院果树茶叶研究所 | Tea leaf pressing-forming equipment and tea leaf pressing-forming technical process |
| CN103569412A (en) * | 2013-10-31 | 2014-02-12 | 安徽正远包装科技有限公司 | Circular cake tea filling machine |
| CN103931806A (en) * | 2014-05-15 | 2014-07-23 | 林清矫 | Automatic tea shaping machine and shaping method thereof |
| CN103960383A (en) * | 2014-05-15 | 2014-08-06 | 林清矫 | Tea cake pressing machine for continuously pressing tea and pressing method of machine |
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