CN102356783A - Semi-automatic tea wafer machine and tea wafering process - Google Patents

Semi-automatic tea wafer machine and tea wafering process Download PDF

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Publication number
CN102356783A
CN102356783A CN2011102961067A CN201110296106A CN102356783A CN 102356783 A CN102356783 A CN 102356783A CN 2011102961067 A CN2011102961067 A CN 2011102961067A CN 201110296106 A CN201110296106 A CN 201110296106A CN 102356783 A CN102356783 A CN 102356783A
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CN
China
Prior art keywords
mould
supporting plate
die
slab
main force
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CN2011102961067A
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Chinese (zh)
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CN102356783B (en
Inventor
苏绍仁
张兴勇
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广西梧州茂圣茶业有限公司
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Priority to CN 201110296106 priority Critical patent/CN102356783B/en
Publication of CN102356783A publication Critical patent/CN102356783A/en
Application granted granted Critical
Publication of CN102356783B publication Critical patent/CN102356783B/en

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Abstract

The invention provides a semi-automatic tea wafer machine, comprising a machine body, four columns 18, a lower principal thick bearing plate 26, a supporting plate 27, a jack 22 on the supporting plate, a motor 24 and a transmission cam 23, a pedal 25, a lift sliding panel 20, an oil-way switch 28, a draw spring 21, a lift sliding column 19, a fixed die supporting plate 9, a lift die supporting plate 8, a die slider 14, a spring 17 and a spring sleeve 16 that are arranged on the die slider, two dead levers with different heights and an inductor 2 that are arranged on the fixed die supporting plate 9, a die 15 and a spacer pin 6 that are arranged on the die slider, an upper and principal thick bearing plate 11 and a die cover press plate, etc. A tea wafering process using the semi-automatic tea wafer machine comprises steps of: installing the die; loading teas into the die; wafering a tea cake; and resetting the die. The semi-automatic tea wafer machine of the invention has a simple structure, easy operation, uniform pressure, good wafering effect and high moulding rate and is capable of wafering high-quality tea cakes.

Description

Semi-automatic tealeaves cooked flake wrapping machine and tealeaves cake of press technical process
One, technical field
The invention belongs to six fort tea processing technique field.
Two, background technology
Current compacting tealeaves is to adopt relatively backward craft or half mechanical means, and efficient is lower, yielding, ratio of briquetting is low and health is difficult to control, and operation easier, labour intensity are also big.
Three, summary of the invention
The object of the invention provides a kind of semi-automation, can avoid above-mentioned shortcoming, and is simple in structure, easy to operate, presses tea effective, and ratio of briquetting is high, can stablize the semi-automatic tealeaves cooked flake wrapping machine and the tealeaves cake of press technical process that suppress high-quality tea cake brick tea.
Semi-automatic tealeaves cooked flake wrapping machine of the present invention comprises body, and it is held to levy and is that body is upright square body, and there have four root posts to interconnect at body four jiaos to be fastening; At organism bottom main force's supporting slab down is housed; Following main force supporting slab and four root post lower ends are fastenedly connected; Down on the main force's supporting slab supporting plate being housed, on supporting plate, be mounted with jack and motor, motor one side is equipped with driving cam and by driven by motor; Jack is connected with driving cam, and driving cam is connected with pedal; Top, horizontal at jack is equipped with the up-down sliding panel; The jack lower end offers the oil circuit switch; The both sides of up-down sliding panel are connecting and are being fixed on the extension spring of two on column cover, on the up-down sliding panel, are connected to the up-down traveller, and the up-down traveller passes the fixed mould supporting plate and connects up-down mould supporting plate; Fixed mould supporting plate horizontal fixed is installed in four root post tops; Four jiaos at the fixed mould supporting plate are equipped with 4 mold-slide bars; At the mold-slide bar spring and spring housing are housed; Two different fixed bars of height also are housed on the fixed mould supporting plate, inductor are housed respectively in each fixed bar upper end; On the mold-slide bar, mould is housed; Four jiaos at mould have the connecting hole that cooperates installation with the mold-slide bar; The centre has and matches with the mould supporting plate size of going up and down and can be inserted in the centre bore of up-down mould supporting plate; On four root posts above the mould, respectively have spacing hole, in spacer pin is housed, spacer pin is used for fixing the position of mould; Body upper is equipped with and attendes main force's supporting slab above mould; Last main force supporting slab one end is connected with column through rotating shaft; The other end is equipped with handle, and is connected with column through moving latch, also is lifted with the die cap pressing plate that cooperates with mould in the middle of the last main force supporting slab; Mute button and the starting button, the stop button that are used to control motor also are housed on column, respectively adorn a universal wheel and adjustable foot rest four jiaos of organism bottoms.
Semi-automatic tealeaves cooked flake wrapping machine of the present invention, body are to process with high-quality stainless steel or other high-quality steel, preferably process with the high-quality stainless steel.
The size of semi-automatic tealeaves cooked flake wrapping machine of the present invention is to set according to the production scale needs, can make all size.
Semi-automatic tealeaves cooked flake wrapping machine of the present invention, the size of said mould and shape are to set as required, shape is circular, oval, square, triangle, rhombus or other shapes; With semi-automatic tealeaves cooked flake wrapping machine pressed tea cake of the present invention, can suppress the tea cake of circle, ellipse, square, triangle, rhombus or other shapes.
Semi-automatic tealeaves cooked flake wrapping machine of the present invention is used for the technical process of tealeaves pressed tea cake following:
A, installation mold will move latch and pull out, and hold handle and rotate counterclockwise main force's supporting slab, rotate 180 °, then installation mold; Up-down mould supporting plate is placed on the fixed mould supporting plate, lifts mould, the mold-slide bar is aimed in the hole on four jiaos on the mould respectively, puts installation toward gliding then, and the centre bore of mould during sliding putting is aimed at up-down mould supporting plate; Adjust the nut on 4 mold-slide bars, the bottom line that makes mould is than the low 5-20mm of up-down mould supporting plate plate face;
B, the tealeaves of packing into are packed in the mould and are moved flat wholely steaming good tealeaves, hold with the right hand and to attend the handle that slab supports in the main force; And clockwise rotate, die cap pressing plate and mould are coincide into the position, the pressed downward of exerting oneself then; Insert moving latch, it is spacing fixing with mould to insert spacing hole to 4 spacer pins again;
C, pressed tea cake are pressed starting button, and motor drives the jack jacking that makes progress through driving cam, and the up-down traveller is jacking upwards simultaneously also; Up-down mould supporting plate is slowly risen, and when tealeaves almost compressed, up-down mould supporting plate can stop to rise, at this moment; Motor is because torque is not enough, and entering stall state after inductor sends chimes of doom, is pressed stop button immediately; Motor is shut down,, eliminate chimes of doom simultaneously by mute button; Ceaselessly step on pedal then, step on always active till;
D, take out the tea cake press, step on when active when stepping on pedal, the tea cake presses; At this moment, wait for after 1-10 minute, unclamp the oil circuit switch; The pulling force that jack receives extension spring descends, and up-down mould supporting plate is loosening thereupon, tightens the oil circuit switch; Pull out moving latch, grasp handle and will go up main force supporting slab and rotate counterclockwise 180 °; Press starting button again, motor drives jack through driving cam, and the up-down traveller is jacking upwards simultaneously also; Make up-down mould supporting plate toward rising, be raised to inductor always and send till the chimes of doom, press stop button; Press mute button again, the motor stall, up-down mould supporting plate stops to rise; The tea cake that presses exposes die surface, it is taken off get final product;
E, mould is resetted, the oil circuit switching knob is rotated counterclockwise, unclamp the oil circuit switch; The pulling force that jack receives extension spring descends, and makes up-down mould supporting plate toward lower slider, when up-down mould supporting plate stops after lower slider; Tighten the oil circuit switching knob clockwise again with hand, hold handle and clockwise rotate main force's supporting slab, firmly push down mould; Pull out 4 spacer pins respectively, and then rotate counterclockwise main force's supporting slab, mould receives the effect of 4 springs; Be returned to original position, whole tealeaves cake of press process finishes.
Semi-automatic tealeaves cooked flake wrapping machine of the present invention is to process with the high-quality stainless steel, can use repeatedly, and is simple in structure, easy to operate, easy care, and pressure is even, presses tea effective, and ratio of briquetting is high, can stablize to suppress high-quality tea cake.Owing to be to use electronic control, both reduced operation easier, alleviated labor intensity of operating personnel again, also solved the unmanageable problem in traditional pressure tea mode health aspect.
Four, description of drawings
Accompanying drawing is a semi-automatic tealeaves cooked flake wrapping machine overall structure sketch map of the present invention.
Among the figure 1 is body, the 2nd, and inductor, the 3rd, mute button, the 4th, stop button, the 5th, starting button, the 6th, spacer pin; The 7th, rotating shaft, the 8th, up-down mould supporting plate, the 9th, fixed mould supporting plate, the 10th, die cap pressing plate, the 11st, last main force supporting slab, the 12nd, handle; The 13rd, moving latch, the 14th, mold-slide bar, the 15th, mould, the 16th, spring housing, the 17th, spring, the 18th, column; The 19th, up-down traveller, the 20th, up-down sliding panel, the 21st, extension spring, the 22nd, jack, the 23rd, driving cam, the 24th, motor; The 25th, pedal, the 26th, following main force supporting slab, the 27th, supporting plate, the 28th, oil circuit switch, the 29th, universal wheel, the 30th, adjustable foot rest.
Five, the specific embodiment
Referring to accompanying drawing, semi-automatic tealeaves cooked flake wrapping machine of the present invention comprises body 1, and it is held to levy and is that body 1 is upright square body, processes with the high-quality stainless steel, has four root posts 18 to interconnect at body 1 four jiaos; Main force's supporting slab 26 down is housed in body 1 bottom; Following main force supporting slab 26 and four root posts, 18 lower ends are fastenedly connected; On main force's supporting slab 26 supporting plate 27 being housed down, on supporting plate 27, be installed with jack 22 and motor 24, motor 24 1 sides are equipped with driving cam 23 and are driven by motor 24; Jack 22 is connected with driving cam 23, and driving cam 23 is connected with pedal 25; Top, horizontal at jack 22 is equipped with up-down sliding panel 20; Jack 22 lower ends offer oil circuit switch 28; The both sides of up-down sliding panel 20 are connecting and are being fixed on the extension spring 21 of two on the column 18 cover; On up-down sliding panel 20, be connected to up-down traveller 19, up-down traveller 19 passes fixed mould supporting plate 9 and connects up-down mould supporting plate 8; Fixed mould supporting plate 9 horizontal fixed are installed in four root posts, 18 tops; Four jiaos at fixed mould supporting plate 9 are equipped with 4 mold-slide bars 14; At mold-slide bar 14 spring 17 and spring housing 16 are housed; Two different fixed bars of height also are housed on fixed mould supporting plate 9, inductor 2 are housed respectively in each fixed bar upper end; Mould 15 is housed on mold-slide bar 14; Four jiaos at mould 15 have the connecting hole that cooperates installation with mold-slide bar 14; The centre has and matches with mould supporting plate 8 sizes of going up and down and can be inserted in the centre bore of up-down mould supporting plate 8; On four root posts 18 above the mould 15, respectively have spacing hole, in spacer pin 6 is housed, spacer pin 6 is used for fixing the position of mould 15; Body 1 top is equipped with and is attend main force's supporting slab 11 above mould 15; Last main force supporting slab 11 1 ends are connected with column 18 through rotating shaft 7; The other end is equipped with handle 12; And be connected with column 18 through moving latch 13, the last main force supports slab 11 and also is lifted with the die cap pressing plate 10 that cooperates with mould 15; Mute button 3 and the starting button 5, the stop button 4 that are used to control motor 24 also are housed on column 18, respectively adorn a universal wheel 29 and adjustable foot rest 30 for four jiaos in body 1 bottom.
Semi-automatic tealeaves cooked flake wrapping machine of the present invention is used for the technical process of tealeaves pressed tea cake following:
A, installation mold 15 will move latch 13 and pull out, and hold handle 12 and rotate counterclockwise main force's supporting slab 11, rotate 180 °, and installation mold 15 then; Up-down mould supporting plate 8 is placed on the fixed mould supporting plate 9, lifts mould 15, mold-slide bar 14 is aimed in the hole on 15 4 jiaos on the mould respectively, puts installation toward gliding then, and the centre bore of mould 15 during sliding putting is aimed at up-down mould supporting plate 8; Adjust the nut on 4 mold-slide bars 14, the bottom line that makes mould 15 is than the low 5-20mm of up-down mould supporting plate 8 plate faces;
B, the tealeaves of packing into; Steaming pack into 15 li on mould and move flat wholely of good tealeaves, hold with the right hand and to attend the handle 12 that slab 11 supports in the main force, and clockwise rotate; Die cap pressing plate 10 and mould 15 are coincide into the position; Pressed downward is firmly inserted moving latch 13 then, and it is spacing fixing with mould 15 to insert spacing holes to 4 spacer pins 6 again;
C, pressed tea cake are pressed starting button 5, and motor 24 drives upwards jacking of jack 22 through driving cam 23, and up-down traveller 19 is jacking upwards simultaneously also; Up-down mould supporting plate 8 is slowly risen, and when tealeaves almost compressed, up-down mould supporting plate 8 can stop to rise, at this moment; Motor 24 is because torque is not enough, and entering stall state after inductor 2 sends chimes of doom, is pressed stop button 4 immediately; Motor 24 is shut down,, eliminate chimes of doom simultaneously by mute button 3; Ceaselessly step on pedal 25 then, step on always active till;
D, take out the tea cake press, step on when active when stepping on pedal 25, the tea cake presses; At this moment, wait for after 1-10 minute, unclamp oil circuit switch 28; The pulling force that jack 22 receives extension spring 21 descends, and up-down mould supporting plate 8 is loosening thereupon, tightens the oil circuit switch; Pull out moving latch 13, grasp handle 12 and will go up main force's supporting slab 11 and rotate counterclockwise 180 °; Press starting button 5 again, motor 24 drives jack 22 through driving cam 23, and up-down traveller 19 is jacking upwards simultaneously also; Make up-down mould supporting plate 8 toward rising, be raised to inductor 2 always and send till the chimes of doom, press stop button 4; Press mute button 3 again, motor 24 stalls, up-down mould supporting plate 8 stops to rise; The tea cake that presses exposes die surface, it is taken off get final product;
E, mould 15 is resetted, oil circuit switch 28 knobs are rotated counterclockwise, unclamp oil circuit switch 28; The pulling force that jack 22 receives extension spring 21 descends, and makes up-down mould supporting plate 8 toward lower slider, when up-down mould supporting plate 8 stops after lower slider; Tighten oil circuit switching knob 28 clockwise again with hand, hold handle 12 and clockwise rotate main force's supporting slab 11, firmly push down mould 15; Pull out 4 spacer pins 6 respectively, and then rotate counterclockwise main force's supporting slab 11, mould 15 receives the effect of 4 springs 17; Be returned to original position, whole tealeaves cake of press process finishes.

Claims (3)

1. a semi-automatic tealeaves cooked flake wrapping machine comprises body (1), and it is held to levy and is that body (1) is upright square body, has four root posts (18) to interconnect fastening at body (1) four jiaos; Main force's supporting slab (26) down is housed in body (1) bottom; Following main force's supporting slab (26) is fastenedly connected with four root posts (18) lower end; On main force's supporting slab (26) supporting plate (27) being housed down, on supporting plate (27), be mounted with jack (22) and motor (24), motor (24) one sides are equipped with driving cam (23) and are driven by motor (24); Jack (22) is connected with driving cam (23), and driving cam (23) is connected with pedal (25); Top, horizontal at jack (22) is equipped with up-down sliding panel (20); Jack (22) lower end offers oil circuit switch (28); The both sides of up-down sliding panel (20) are connecting and are being fixed on the extension spring (21) of two on the column (18) cover; On up-down sliding panel (20), be connected to up-down traveller (19), up-down traveller (19) passes fixed mould supporting plate (9) and connects up-down mould supporting plate (8); Fixed mould supporting plate (9) horizontal fixed is installed in four root posts (18) top; Four jiaos at fixed mould supporting plate (9) are equipped with 4 mold-slide bars (14); At mold-slide bar (14) spring (17) and spring housing (16) are housed; Two different fixed bars of height also are housed on fixed mould supporting plate (9), inductor (2) are housed respectively in each fixed bar upper end; Mould (15) is housed on mold-slide bar (14); Four jiaos at mould (15) have the connecting hole that cooperates installation with mold-slide bar (14); The centre has and matches with mould supporting plate (8) size of going up and down and can be inserted in the centre bore of up-down mould supporting plate (8); On four root posts (18) of mould (15) top, respectively have spacing hole, in spacer pin (6) is housed, spacer pin (6) is used for fixing the position of mould (15); Body (1) top is equipped with and is attend main force's supporting slab (11) above mould (15); Last main force supporting slab (11) one ends are connected with column (18) through rotating shaft (7); The other end is equipped with handle (12); And be connected with column (18) through moving latch (13), the last main force supports slab (11) and also is lifted with the die cap pressing plate (10) that cooperates with mould (15); Mute button (3) also is housed on column (18) and is used to control starting button (5), the stop button (4) of motor (24), respectively adorn a universal wheel (29) and adjustable foot rest (30) for four jiaos in body (1) bottom.
2. semi-automatic tealeaves cooked flake wrapping machine according to claim 1 is characterized in that the size of said mould (15) and shape are to set as required, and shape is circular, oval, square, triangle, rhombus.
3. an application rights requires the described semi-automatic tealeaves cooked flake wrapping machine of 1-2, it is characterized in that the technical process of tealeaves pressed tea cake following:
A, installation mold (15) will move latch (13) and pull out, and hold handle (12) and rotate counterclockwise main force's supporting slab (11), rotate 180 °, then installation mold (15); Up-down mould supporting plate (8) is placed on the fixed mould supporting plate (9), lifts mould (15), mold-slide bar (14) is aimed in the hole on (15) four jiaos on the mould respectively, puts installation toward gliding then, and the centre bore of mould (15) is aimed at up-down mould supporting plate (8) during sliding putting; Adjust the nut on 4 mold-slide bars (14), the bottom line that makes mould (15) is than the low 5-20mm of up-down mould supporting plate (8) plate face;
B, the tealeaves of packing into; Steaming pack into mould (15) lining and move flat wholely of good tealeaves, hold with the right hand and to attend the handle (12) that slab (11) supports in the main force, and clockwise rotate; Die cap pressing plate (10) and mould (15) are coincide into the position; Pressed downward is firmly inserted moving latch (13) then, and it is spacing fixing with mould (15) to insert spacing hole to 4 spacer pins (6) again;
C, pressed tea cake are pressed starting button (5), and motor 24 drives upwards jacking of jack (22) through driving cam (23); Up-down traveller (19) is jacking upwards simultaneously also, up-down mould supporting plate (8) is slowly risen, when tealeaves almost compresses; Up-down mould supporting plate (8) can stop to rise, and at this moment, motor (24) is because torque is not enough; And get into the stall state, after inductor (2) sends chimes of doom, press stop button (4) immediately; Motor (24) is shut down,, eliminate chimes of doom simultaneously by mute button (3); Ceaselessly step on pedal (25) then, step on always active till;
D, take out the tea cake press, step on when active when stepping on pedal (25), the tea cake presses; At this moment, wait for after 1-10 minute, unclamp oil circuit switch (28); The pulling force that jack (22) receives extension spring (21) descends, and up-down mould supporting plate (8) is loosening thereupon, tightens the oil circuit switch; Pull out moving latch (13), grasp handle (12) and will go up main force supporting slab (11) and rotate counterclockwise 180 °; Press starting button (5) again, motor (24) drives jack (22) through driving cam (23), and up-down traveller (19) is jacking upwards simultaneously also; Make up-down mould supporting plate (8) toward rising, be raised to inductor (2) always and send till the chimes of doom, press stop button (4); Press mute button (3) again, motor (24) stall, up-down mould supporting plate (8) stops to rise; The tea cake that presses exposes die surface, it is taken off get final product;
E, mould (15) is resetted, oil circuit switch (28) knob is rotated counterclockwise, unclamp oil circuit switch (28); The pulling force that jack (22) receives extension spring (21) descends, and makes up-down mould supporting plate (8) toward lower slider, when up-down mould supporting plate (8) stops after lower slider; Tighten oil circuit switching knob (28) clockwise again with hand, hold handle (12) and clockwise rotate main force's supporting slab (11), firmly push down mould (15); Pull out 4 spacer pins (6) respectively, and then rotate counterclockwise main force's supporting slab (11), mould (15) receives the effect of 4 springs (17); Be returned to original position, whole tealeaves cake of press process finishes.
CN 201110296106 2011-09-29 2011-09-29 Semi-automatic tea cake press and tea cake pressing process CN102356783B (en)

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CN102356783B CN102356783B (en) 2013-01-09

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102972534A (en) * 2012-11-02 2013-03-20 西双版纳同庆号茶业有限公司 Pu'er tea pressing steam-pressure machine and tea pressing method
CN103039638A (en) * 2013-01-11 2013-04-17 林清矫 Automatic tea wafering machine and tea wafering method
CN103042713A (en) * 2012-11-16 2013-04-17 湖南省白沙溪茶厂股份有限公司 Mould capable of continuously compressing brick tea
CN103240909A (en) * 2013-05-24 2013-08-14 四川省雅安茶厂有限公司 Continuous press for brick tea
CN103381666A (en) * 2013-07-19 2013-11-06 湖北省农业科学院果树茶叶研究所 Automatic press forming equipment for small tea cake and press forming technological process thereof
CN103380831A (en) * 2013-07-19 2013-11-06 湖北省农业科学院果树茶叶研究所 Small cake tea press forming mold
CN103392843A (en) * 2013-07-19 2013-11-20 湖北省农业科学院果树茶叶研究所 Tea leaf pressing-forming equipment and tea leaf pressing-forming technical process
CN107927211A (en) * 2017-11-28 2018-04-20 梧州市旺捷机械制造有限公司 Press tea machine
CN109452407A (en) * 2018-12-26 2019-03-12 程卫清 A kind of automatic cooked flake wrapping machine

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CN201947885U (en) * 2011-01-06 2011-08-31 福建省龙圣重工机械股份有限公司 Tea-leaf extruding moulding machine
CN202286125U (en) * 2011-09-29 2012-07-04 广西梧州茂圣茶业有限公司 Semiautomatic tea cake maker

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CN201072967Y (en) * 2007-07-23 2008-06-18 王开勇 Press packed tea automatic sectional pattern
CN201088111Y (en) * 2007-09-30 2008-07-23 湖南农业大学 Brick tea machine
CN201230546Y (en) * 2008-04-28 2009-05-06 邓雅然 Tea pressing machine for making tea cake
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102972534A (en) * 2012-11-02 2013-03-20 西双版纳同庆号茶业有限公司 Pu'er tea pressing steam-pressure machine and tea pressing method
CN103042713A (en) * 2012-11-16 2013-04-17 湖南省白沙溪茶厂股份有限公司 Mould capable of continuously compressing brick tea
CN103042713B (en) * 2012-11-16 2015-03-25 湖南省白沙溪茶厂股份有限公司 Mould capable of continuously compressing brick tea
CN103039638A (en) * 2013-01-11 2013-04-17 林清矫 Automatic tea wafering machine and tea wafering method
CN103240909A (en) * 2013-05-24 2013-08-14 四川省雅安茶厂有限公司 Continuous press for brick tea
CN103381666A (en) * 2013-07-19 2013-11-06 湖北省农业科学院果树茶叶研究所 Automatic press forming equipment for small tea cake and press forming technological process thereof
CN103380831A (en) * 2013-07-19 2013-11-06 湖北省农业科学院果树茶叶研究所 Small cake tea press forming mold
CN103392843A (en) * 2013-07-19 2013-11-20 湖北省农业科学院果树茶叶研究所 Tea leaf pressing-forming equipment and tea leaf pressing-forming technical process
CN103380831B (en) * 2013-07-19 2014-08-06 湖北省农业科学院果树茶叶研究所 Small cake tea press forming mold
CN103381666B (en) * 2013-07-19 2015-05-13 湖北省农业科学院果树茶叶研究所 Automatic press forming equipment for small tea cake and press forming technological process thereof
CN107927211A (en) * 2017-11-28 2018-04-20 梧州市旺捷机械制造有限公司 Press tea machine
CN109452407A (en) * 2018-12-26 2019-03-12 程卫清 A kind of automatic cooked flake wrapping machine

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