CN101554191B - Rotary compressed tea continuous molding machine - Google Patents
Rotary compressed tea continuous molding machine Download PDFInfo
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- CN101554191B CN101554191B CN2009100593148A CN200910059314A CN101554191B CN 101554191 B CN101554191 B CN 101554191B CN 2009100593148 A CN2009100593148 A CN 2009100593148A CN 200910059314 A CN200910059314 A CN 200910059314A CN 101554191 B CN101554191 B CN 101554191B
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- tea
- mould
- round turntable
- pedestal
- workbench
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Abstract
The invention discloses a rotary compressed tea continuous molding machine which comprises a workbench, a pressing mechanism, a demolding takeout tea mechanism, a safety system, and a control panel. The tea molding machine adopts rotary current production and achieves that stamping, molding and demolding stand alone are carried out at the same time, which has the advantage of saving time, improving efficiency and lowing production cost.
Description
Technical field
The present invention designs the machinery production field, particularly a kind of tealeaves continuous-output machine tool.
Background technology
The compressed tea make-up machine is one of most critical machinery of producing compressed tea, and present compressed tea make-up machine every pressing one-time in the compressed tea pressing process need utilize hydraulic press pressurize 30 seconds to 1 minute so that its typing, the demoulding after the pressurize moulding under hydraulic press.The method takes longer at packing stage, can not carry out rapid Continuous production, causes time, machine, waste of manpower resource, has increased the production cost of compressed tea.
Summary of the invention
The invention discloses a kind of rotary compressed tea continuous molding machine; This continuous forming machine comprises workbench, briquetting machine, move back mould gets tea mechanism, safety system, console, and workbench is made up of round turntable, support for rotary disc, power set, pressure tea mould, and support for rotary disc is provided with roller devices; Round turntable is positioned on the roller devices; Press tea mould to be positioned on the round turntable, round turntable is a ring-type, which is provided with several lightening holes and is uniformly distributed in a plurality of pressure tea mould putting holes on the endless belt; Corresponding one of each putting hole is pressed tea mould; Press the tea mould putting hole to be provided with a plurality of locating holes and all be positioned on the same circumference near corresponding on the side of interior circle, power set are connected with round turntable through locating hole and drive it and rotate, and also are provided with the limit guide rail that prevents the rotating disk landing on the while support for rotary disc and take turns; Briquetting machine, move back mould and get tea mechanism and all be arranged on the production line that forms by workbench; Safety system then is made up of several sensors and A.C. contactor and is arranged on the workbench, and is connected with console, this machine everything of console control.
Wherein, said roller devices is to be arranged on the support for rotary disc roller of stent foot upper end all around; Said sensor is a feeler.
In addition, said machine normal operating conditions comprise round turntable whether positive movement, round turntable whether keep same horizontal level, press tea mould get tea, whether charging resets after accomplishing.
Promote cylinder through rotating disk between power set and the round turntable and is connected, and rotating disk promotes cylinder and is made up of main body frame, electromagnet, backstay, round turntable inserts its rotation of locating hole drive on the round turntable, the action of magnet control backstay by backstay.
Moving back mould gets tea mechanism and comprises two quadra and connecting rods between two frameworks that are arranged on the workbench; Its quadra two legs are arranged at respectively in the round turntable inside and outside circle; Connecting rod and two frameworks are arranged at leg in the inboard circle and are connected fixingly, and the whole mould that moves back is got the working space size that tea mechanism forms and can just be held a pressure tea mould.
Briquetting machine comprises seaming chuck, push-down head, and by hydraulic press power is provided, and push-down head size is corresponding with round turntable mold putting hole size on it.
Press tea mould to comprise cover plate, pedestal, portable plate, compression post, base plate, the base plate middle part offer one with the equirotal square opening of mould putting hole, base plate near around then be provided with four joint pins on the angle; Be connected fixing with pedestal through four joint pin base plates; Movable between base plate and pedestal, which is provided with the hole of corresponding four joint pins, the zone line that surrounds at four joint pins then is provided with 25 compression posts; Pedestal is provided with an actor's rendering of an operatic tune of corresponding compression post; The upper end is provided with cover plate, between cover plate and the pedestal wherein a side adopt rotatable the connection, respective side is provided with bayonet unit; Also be provided with bayonet unit in addition on the both sides, be used for fixing between portable plate and the pedestal.
Adopt the present invention to produce compressed tea,, formed production model continuously, promptly guaranteed the Forming Quality of compressed tea, guaranteed production efficiency again being used for time utilization to the tealeaves pressurize in traditional compressed tea production to producing.Reduced production cost, for the competition of product on market provides advantage.
Description of drawings
Fig. 1 is a perspective view illustration one of the present invention;
Fig. 2 is a perspective view illustration two of the present invention;
Fig. 3 is a perspective view illustration three of the present invention;
Fig. 4 is a vertical view of the present invention;
Fig. 5 promotes cylinder structure figure for turntable of the present invention;
Fig. 6 promotes the cylinder upward view for turntable of the present invention;
Fig. 7 is the structure chart of roller devices among the present invention;
Fig. 8 is for pressing the tea mould stereogram among the present invention;
Fig. 9 is for pressing the tea mould front view among the present invention.
The specific embodiment
For the present invention is understood more easily, below in conjunction with accompanying drawing and the specific embodiment the present invention is done to be explained in more detail.
Consult Fig. 1～Fig. 4, a kind of rotary compressed tea continuous molding machine, it comprises workbench 2, briquetting machine 4, move back mould gets tea mechanism 3, safety system, console 1.Workbench 2 is made up of round turntable 207, support for rotary disc 202, power set 204, pressure tea mould 209; Support for rotary disc 202 is provided with roller devices; Round turntable 207 is positioned on the roller devices; Press tea mould 209 to be positioned on the round turntable 207, round turntable 207 is a ring-type, which is provided with several lightening holes 206 and is uniformly distributed in eight pressure tea mould putting holes 203 on the endless belt; Side near interior circle is provided with eight locating holes 205 simultaneously; Power set 204 are connected with round turntable 207 and drive it and rotate, and also are provided with the block 201 that prevents the rotating disk landing on the support for rotary disc 202 simultaneously, briquetting machine 4, move back mould and get tea mechanism 3 and all be arranged on the production line that is formed by workbench 2; Safety system then is made up of several feelers and A.C. contactor, is arranged at briquetting machine 4 places respectively, moves back that mould is got tea mechanism 3 places and be connected with console 1 in order to monitor whether operate as normal of this machine.
Moving back mould gets tea mechanism 3 and comprises two quadra 302 and connecting rods 301 between two frameworks that are arranged on the workbench 2; 302 liang of legs of its quadra are arranged at respectively in round turntable 207 inside and outside circles; Connecting rod 301 and two frameworks are arranged at leg in the inboard circle and are connected fixingly, and the whole mould that moves back is got the working space size that tea mechanism 3 forms and can just be held a pressure tea mould 209.Move back mould simultaneously and get tea mechanism 3 and also comprise hydraulic test and electromagnetic equipment, be arranged at round turntable 207 belows.
Briquetting machine 4 comprises seaming chuck 401, push-down head 402, and by hydraulic press power is provided, and push-down head size is corresponding with round turntable 207 mold putting holes 203 sizes on it, and about in the of 207 both sides to lay respectively at round turntable.
Consult Fig. 8, Fig. 9; Press tea mould 209 to comprise cover plate 2091, pedestal 2098, portable plate 2097, compression post 2093, base plate 2096, base plate 2096 middle parts offer one with mould putting hole 203 equirotal square openings, base plate 2096 near around then be provided with four joint pins 2095 on the angle; Be connected fixing with pedestal 2098 through four joint pins, 2095 base plates 2096; Portable plate 2097 which is provided with the hole of corresponding four joint pins 2095 between base plate 2096 and pedestal 2098, the zone line that surrounds at four joint pins 2095 then is provided with 25 compression posts 2093; Pedestal 2098 is provided with an actor's rendering of an operatic tune of corresponding compression post 2093; The upper end is provided with cover plate 2091, between cover plate 2091 and the pedestal wherein a side adopt rotatable the connection, respective side is provided with bayonet unit 2092; Also be provided with bayonet unit 2092 in addition on the both sides, be used for fixing between portable plate 2097 and the pedestal 2098.
Consult Fig. 5, Fig. 6, Fig. 7, roller devices constitutes for roller set 208 is set in support for rotary disc 202 upper ends.Rotating disk promotes cylinder 5 and is made up of main body frame 501, electromagnet 502, backstay 505.Be provided with compression spring 503 between backstay 505 and the main body frame 501, and main body frame 501 is provided with and is used for the hole 506 that backstay 505 passes, its size is corresponding to locating hole 205.Electromagnet 502 is located at backstay 505 tops, during energising backstay 505 is upwards picked up, and backstay 505 produces the trend that moves downward during outage under the tension force of compression spring 503.Roller 504 can also be set in main body frame 501 lower ends when needing in addition, promote cylinder 5 counter motions to make things convenient for rotating disk.
Used sensor is a feeler in the safety system; Be used with A.C. contactor and be used to monitor whether operate as normal of machine, comprise round turntable 207 whether positive movement, round turntable 207 whether keep same horizontal level, press tea mould 209 get tea, whether charging resets after accomplishing.
Get tea mechanism 3 and a feeler is arranged moving back mould along first quadra 302 arranged outside of round turntable 207 rotation directions.Drive round turntables 207 and move to and move back mould when getting tea mechanism 3 places when rotating disk promotes cylinder 5; This feeler sends to console 1 with the signal of collecting; Console 1 takes out backstay 505 through electromagnet 503 from locating hole 502, power set 204 drive rotating disk and promote cylinder 5 backward rotation.Leave and move back after mould gets tea mechanism 3 when rotating disk promotes cylinder 5; This feeler is not redispatched signal to console 1; Electromagnet 502 outage backstays 505 are when moving to next locating hole 205, because the tension force of compression spring 503, backstay 505 gets into second locating hole 205.Power set 204 are prepared to drive the rotating disk positive movement once more and are got tea mechanism 3 places to moving back mould at this moment, afterwards so repeatedly.
Move back mould and get in the tea mechanism 3, also be provided with feeler on the connecting rod 301, just in time touch feeler when pressing tea mould 209 upper cover plates 2091 to open, feeler receives signal and delivers to console 1, and console 1 provides signal and stops power set work.Finish when getting tea, press tea mould 209 upper cover plates 2091 to reset after, feeler no longer receives signal, console 1 provides signal round turntable 207 and just can be rotated further, make next press tea mould 209 to be sent to move back mould get in the tea mechanism 3.
Move back mould and get and also be provided with other three feelers and an A.C. contactor in the tea mechanism 3, three feelers and an A.C. contactor are arranged on the vertical direction, as stopping means up and down.Owing to press the structure of tea mould 209, get the tea time need apply external force and could conveniently move back mould, therefore move back mould get tea mechanism 3 below be provided with hydraulic test and electromagnet apparatus.After pressing tea mould 209 to move to move back mould to get in the tea mechanism 3; Cover plate 2091, bayonet unit 2092 all are opened; Hydraulic test is started working, and owing to pedestal 2098 is just blocked by quadra 302, so pressure head upwards promotes portable plate 2097; Compression post 2093 just ejects the tealeaves that suppresses from an actor's rendering of an operatic tune, collect to make things convenient for the workman.Certainly hydraulic test can not rise always; When hydraulic test moves to upper limit and promptly compresses post 2093 upper bottom surfaces and pedestal 2098 upper surfaces and be positioned at same horizontal level; The feeler at upper limit place receives signal; And send to console 1, and providing signal by console 1, the control hydraulic test begins to move downward.Move downward in the process at hydraulic test, touch A.C. contactor,, and attract portable plate 2097 to move downward so electromagnet begins power supply.When portable plate moved to the position with the round turntable upper surfaces level, the feeler at lower limit place produced signal, broke off the power supply of electromagnet, the portable plate stop motion.Then when moving to the round turntable lower surface, its corresponding feeler receives signal to hydraulic test, sends signal by console 1 and stops hydraulic test continuation motion.
In addition, also be provided with an A.C. contactor and a feeler in the briquetting machine 4, be respectively applied for whether backward rotation of monitoring round turntable 207, and press tea mould 209 putting holes 203 on the rotating disk whether over against pressure head.When round turntable 207 backward rotation, feeler receives signal, and console 1 stops all working.And when pressure head not when pressing tea mould 209 putting holes 203, the hydraulic test in the briquetting machine 4 works on, round turntable 207 horizontal levels will raise, feeler receives signal, console 1 stops all work.
Briquetting machine 4, move back mould and get tea mechanism 3 and be arranged on the production line that workbench 2 forms, it presses the position of tea mould 209 putting holes 203 simultaneously on corresponding round turntable 207.As optimal way, move back mould and get to be separated by one between tea mechanism 3, the briquetting machine 4 and press tea mould putting hole 203, be used as hand charging place.
It is in proper working order that 207 rotations of power set drive round turntable are based on round turntable 207, presses tea mould 209 pressurizers to be in closure state.
During work; At first tealeaves is installed in charging place; Then pressing tea mould 209 to be sent to briquetting machine 4 suppresses; After compacting was accomplished, bayonet unit 2092 all tighten afterwards to be sent to by round turntable 207 and moves back mould and get tea mechanism 3 around the mould, gets tea mechanism 3 these processes general 2～3 minutes from briquetting machine 4 to moving back mould.Owing to press tea mould 209 to be provided with bayonet unit 2092, therefore reached the effect of pressurize.Traditional mechanical between hold period in, can't proceed compacting and dress tea, and the rotary compressed tea continuous molding machine among the present invention is during this period of time adorned tea, press tea work to proceed, and does not quit work because of the needs pressurize.Thereby reach the purpose that operating efficiency is provided, practices thrift human resources, make production efficiency compare prior art and improve 5～8 times.
Claims (2)
1. rotary compressed tea continuous molding machine; It is characterized in that: this continuous forming machine comprises workbench, briquetting machine, move back mould gets tea mechanism, safety system, console, and workbench is made up of round turntable, support for rotary disc, power set, pressure tea mould, and support for rotary disc is provided with roller devices; Round turntable is positioned on the roller devices; Press tea mould to be positioned on the round turntable, round turntable is a ring-type, which is provided with several lightening holes and is uniformly distributed in a plurality of pressure tea mould putting holes on the endless belt; Corresponding one of each putting hole is pressed tea mould; Press the tea mould putting hole to be provided with a plurality of locating holes and all be positioned on the same circumference near corresponding on the side of interior circle, power set are connected with round turntable through locating hole and drive it and rotate, and also are provided with the limit guide rail that prevents the rotating disk landing on the while support for rotary disc and take turns; Briquetting machine, move back mould and get tea mechanism and all be arranged on the production line that forms by workbench; Safety system then is made up of several sensors and A.C. contactor and is arranged on the workbench, and is connected with console, this machine everything of console control;
Said roller devices is to be arranged on the support for rotary disc roller of stent foot upper end all around;
Said sensor is a feeler; Be arranged at A.C. contactor and move back mould and get tea mechanism place, briquetting machine place, be used to monitor round turntable whether positive movement, round turntable whether keep same horizontal level, press tea mould get tea, whether charging resets after accomplishing;
Promoting cylinder through rotating disk between said power set and the round turntable is connected;
Said rotating disk promotes cylinder and comprises main body frame, electromagnet, backstay, compression spring; Electromagnet, backstay are arranged in the main body frame; The compression spring is used for backstay is pressed into its rotation of locating hole drive on the round turntable, and the electromagnetism iron rule is used for backstay sucking-off locating hole;
The said mould that moves back is got tea mechanism and is comprised two quadra and connecting rods between two frameworks that are arranged on the workbench; Its quadra two legs are arranged at respectively in the round turntable inside and outside circle; Connecting rod and two frameworks are arranged at leg in the inboard circle and are connected fixingly, and the whole mould that moves back is got the working space size that tea mechanism forms and can just be held a pressure tea mould;
Said briquetting machine comprises seaming chuck, push-down head, and by hydraulic press power is provided, and push-down head size is corresponding with round turntable mold putting hole size on it;
Said pressure tea mould comprises cover plate, pedestal, portable plate, compression post, base plate, and the base plate middle part offers a square opening, and base plate is near then being provided with four joint pins on the angle all around; Be connected fixingly, movable between base plate and pedestal through four joint pin base plates with pedestal, which is provided with the hole of corresponding four joint pins; The zone line that surrounds at four joint pins then is provided with 25 compression posts, and pedestal is provided with an actor's rendering of an operatic tune of corresponding compression post, and the upper end is provided with cover plate; Between cover plate and the pedestal wherein a side adopt rotatable the connection; Respective side is provided with bayonet unit, also is provided with bayonet unit in addition on the both sides, is used for fixing between portable plate and the pedestal.
2. according to the said a kind of rotary compressed tea continuous molding machine of claim 1, it is characterized in that: the change of said pressure shape of tea that tea mould is suppressed only need be used corresponding pressure tea mould instead and get final product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100593148A CN101554191B (en) | 2009-05-18 | 2009-05-18 | Rotary compressed tea continuous molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100593148A CN101554191B (en) | 2009-05-18 | 2009-05-18 | Rotary compressed tea continuous molding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101554191A CN101554191A (en) | 2009-10-14 |
| CN101554191B true CN101554191B (en) | 2012-07-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100593148A Expired - Fee Related CN101554191B (en) | 2009-05-18 | 2009-05-18 | Rotary compressed tea continuous molding machine |
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| CN (1) | CN101554191B (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102963017B (en) * | 2012-12-12 | 2016-05-18 | 勐海茶业有限责任公司 | A kind of automatic weighing, compacting tealeaves moulding process |
| CN102960486B (en) * | 2012-12-26 | 2013-11-27 | 福建佳友机械有限公司 | Oolong tea forming machine and forming method thereof |
| CN103039638B (en) * | 2013-01-11 | 2014-04-09 | 林清矫 | Automatic tea wafering machine and tea wafering method |
| CN104146083B (en) * | 2013-05-13 | 2017-06-13 | 湖南农业大学 | A kind of compressed tea die |
| CN103264515A (en) * | 2013-05-20 | 2013-08-28 | 杭州阿米尔体育用品有限公司 | Rotation type pressurization forming machine |
| CN103862716B (en) * | 2014-03-03 | 2016-03-30 | 益阳胜希机械设备制造有限公司 | Brick tea automatic demoulding machine |
| CN106546452B (en) * | 2016-10-08 | 2019-04-05 | 河海大学 | A kind of time-sharing automatic water sampler |
| CN107549348A (en) * | 2017-09-26 | 2018-01-09 | 傅淑君 | A kind of semi-automatic process units of brick tea |
| CN108606089A (en) * | 2018-04-16 | 2018-10-02 | 安徽合众智信科技咨询有限公司 | A kind of pressure brick tea device for Tea manufacture |
| CN108967578A (en) * | 2018-09-07 | 2018-12-11 | 熊益旺 | A kind of spiral pressure tea machine |
| CN110281447A (en) * | 2019-07-25 | 2019-09-27 | 南通海利特橡塑机械有限公司 | A kind of multistage composite friction plate hydraulic press |
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2009
- 2009-05-18 CN CN2009100593148A patent/CN101554191B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2779883Y (en) * | 2004-10-10 | 2006-05-17 | 湖南农业大学 | Tea pressing shaping machine |
| CN1653922A (en) * | 2005-02-24 | 2005-08-17 | 汤兴初 | Compress-to-shape tea making machine |
| CN201528636U (en) * | 2009-05-18 | 2010-07-21 | 郭新建 | Rotary continuous shaper for compressed tea |
Non-Patent Citations (1)
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| CN101554191A (en) | 2009-10-14 |
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Granted publication date: 20120718 Termination date: 20130518 |