CN202087706U - Connection machine - Google Patents
Connection machine Download PDFInfo
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- CN202087706U CN202087706U CN201120174611XU CN201120174611U CN202087706U CN 202087706 U CN202087706 U CN 202087706U CN 201120174611X U CN201120174611X U CN 201120174611XU CN 201120174611 U CN201120174611 U CN 201120174611U CN 202087706 U CN202087706 U CN 202087706U
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Abstract
本实用新型公布了一种连接机,包括底架(6)、下模具装置(26)、上模具装置(27)和油缸(31),其特征在于:底架(6)上装有下板(37),下模具装置(26)安装在下板(37)中部,下板(37)两端装有立柱(36),立柱(36)顶端装有上板(32),上板(32)上侧装有油缸(31),油缸(31)下端穿过上板(32)与压力传感器(28)连接,压力传感器(28)安装在中板(34)上侧,中板(34)两端通过轴承(35)套在立柱(36)上;中板(34)下侧装有上模具装置(27),上模具装置(27)与压力传感器(28)连接。本实用新型解决了现有连接机所存在的成品质量不稳定、成品不易取出、操作者易受到伤害和生产效率低的问题,结构紧凑、合理,模具定位准确,生产效率高,装置经济实用,尤其适合中小型企业使用。
The utility model discloses a connecting machine, which comprises a bottom frame (6), a lower mold device (26), an upper mold device (27) and an oil cylinder (31), and is characterized in that the bottom frame (6) is equipped with a lower plate ( 37), the lower mold device (26) is installed in the middle of the lower plate (37), the two ends of the lower plate (37) are equipped with columns (36), the top of the column (36) is equipped with an upper plate (32), and the upper plate (32) The side is equipped with an oil cylinder (31), and the lower end of the oil cylinder (31) passes through the upper plate (32) to connect with the pressure sensor (28). The pressure sensor (28) is installed on the upper side of the middle plate (34), and the two ends of the middle plate (34) The bearing (35) is sleeved on the column (36); the upper mold device (27) is installed on the lower side of the middle plate (34), and the upper mold device (27) is connected with the pressure sensor (28). The utility model solves the problems of unstable quality of the finished product, difficulty in taking out the finished product, easy injury of the operator and low production efficiency existing in the existing connecting machine. The utility model has compact and reasonable structure, accurate positioning of the mold, high production efficiency and economical and practical device Especially suitable for small and medium enterprises.
Description
技术领域 technical field
本实用新型涉及一种连接机结构技术领域。 The utility model relates to the technical field of a connecting machine structure.
背景技术 Background technique
温度传感器是汽车中常用的感温器件,其内部采用的是半导体热敏元件。温度传感器的响应速度要快,对输出精度、工作可靠性及分辨率都有较高的要求。加工温度传感器时需要将铜壳体和接线端子连接在一起,国内的传统连接方法是通过连接机模具的挤压完成对铜壳体圆形口的收缩压紧,使接线端子和铜壳体连接在一起, The temperature sensor is a temperature-sensing device commonly used in automobiles, and its internal use is a semiconductor thermal element. The response speed of the temperature sensor should be fast, and there are high requirements for output accuracy, work reliability and resolution. When processing the temperature sensor, it is necessary to connect the copper shell and the terminal. The traditional domestic connection method is to shrink and compress the circular opening of the copper shell through the extrusion of the connecting machine mold, so that the terminal and the copper shell are connected. together,
这种连接机只有液压缸提供压力,压力大小无法精确调节。成品经常卡在下模具座)内。上模具、下模具及下模具座在竖直方向上不好定位,不能保证在同一轴线上。下模具的合模需要手工操作,手工操作步骤相对较多。因而带来以下问题: Only the hydraulic cylinder provides pressure for this connecting machine, and the pressure cannot be adjusted accurately. The finished product is often stuck in the lower mold seat). The upper mold, the lower mold and the lower mold seat are not well positioned in the vertical direction, and cannot be guaranteed to be on the same axis. The mold closing of the lower mold requires manual operation, and there are relatively many manual operation steps. This leads to the following questions:
1、成品质量不稳定误差较大; 1. The quality of the finished product is unstable and the error is large;
2、成品易卡住不易取出; 2. The finished product is easy to get stuck and difficult to take out;
3、操作者人身安全得不到充分保障; 3. The personal safety of the operator is not fully guaranteed;
4、生产效率较低,连接过程很难做到规范化。 4. The production efficiency is low, and the connection process is difficult to standardize.
发明内容 Contents of the invention
本实用新型要解决的技术问题:提供一种新的连接机,以解决现有连接机所存在的成品质量不稳定、成品不易取出、操作者易受到伤害和生产效率低的问题。 The technical problem to be solved by the utility model is to provide a new connecting machine to solve the problems in the existing connecting machine that the quality of the finished product is not stable, the finished product is not easy to take out, the operator is easily injured and the production efficiency is low.
本实用新型的技术方案: Technical scheme of the utility model:
底架上装有下板,下板中部装有下模具,两端装有立柱,立柱顶端装有上板,上板上侧装有油缸,油缸下端穿过上板与压力传感器连接,压力传感器安装在中板上侧,中板两端通过轴承套在立柱上;中板下侧装有上模具装置,上模具装置与压力传感器连接。 The lower plate is installed on the bottom frame, the lower mold is installed in the middle of the lower plate, columns are installed at both ends, the upper plate is installed on the top of the column, and an oil cylinder is installed on the upper side of the upper plate. The lower end of the oil cylinder passes through the upper plate and is connected with the pressure sensor. The pressure sensor is installed On the upper side of the middle plate, both ends of the middle plate are sleeved on the column through bearings; the lower side of the middle plate is equipped with an upper mold device, and the upper mold device is connected with a pressure sensor.
底架上设置有顶出杆、安保光栅传感器、按钮盒及电器柜;顶出杆由底驱动气缸控制。 The bottom frame is equipped with an ejector rod, security grating sensor, button box and electrical cabinet; the ejector rod is controlled by the bottom drive cylinder.
下模具装置的底座中部设置有下模具座,边缘处设置有夹紧手指,侧面设置有下驱动气缸;下模具座外围设置有下铆接模具,其下方设置有弹簧支撑柱,下铆接模具与动板连接,动板两侧设置有导向;夹紧手指一端套在动板伸出的钢柱上,另一端套在Y形带销接杆的销上,Y形带销接杆的另一端连接下驱动气缸。 The middle part of the base of the lower mold device is provided with a lower mold seat, the edge is provided with clamping fingers, and the side is provided with a lower driving cylinder; Plate connection, guides are provided on both sides of the moving plate; one end of the clamping finger is set on the steel column protruding from the moving plate, and the other end is set on the pin of the Y-shaped connecting rod with pin, and the other end of the Y-shaped connecting rod with pin is connected Drive the cylinder down.
上模具装置的上模具座上套有无油衬套安装座,上模具座下端连接有上铆接模具,设置有上模具紧锁;无油衬套安装座上方与上驱动气缸连接,下方连接压杆及压块。 The upper mold seat of the upper mold device is covered with an oil-free bushing mounting seat, and the lower end of the upper mold seat is connected with an upper riveting mold, and the upper mold is locked; the upper part of the oil-free bushing mounting seat is connected with the upper drive cylinder, and the lower part is connected with the pressure Rods and blocks.
油缸、底驱动气缸、下驱动气缸及上驱动气缸由电器柜控制其工作。 The work of oil cylinder, bottom driving cylinder, lower driving cylinder and upper driving cylinder is controlled by electric cabinet.
本实用新型的有益效果: The beneficial effects of the utility model:
1、设置有压力传感器,便于精确控制油缸的输出压力,上模具装置通过中板轴承与下模具装置准确对接;接线端子与铜壳体连接完成后,连接处的直径和高度的误差控制在±0.2mm内。 1. A pressure sensor is installed to precisely control the output pressure of the oil cylinder. The upper mold device is accurately docked with the lower mold device through the middle plate bearing; after the connection between the terminal and the copper shell is completed, the error of the diameter and height of the connection is controlled within ± within 0.2mm.
2、设置有顶出杆,可方便的取出加工好的成品。 2. There is an ejector rod, which can easily take out the finished product.
3、手工操作的步骤少,且设置有安保光栅传感器,当操作者肢体进入工作范围,会发出急停信号,进一步保护了操作者的人身安全。 3. There are few steps for manual operation, and a security grating sensor is installed. When the operator's limbs enter the working range, an emergency stop signal will be sent, which further protects the operator's personal safety.
4、自动化程度高,生产效率高。 4. High degree of automation and high production efficiency.
5、可制造不同规格的上、下模具装置,适用性提高。 5. The upper and lower mold devices of different specifications can be manufactured, and the applicability is improved.
附图说明:Description of drawings:
图1为本实用新型总体结构示意图; Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型底架结构示意图; Fig. 2 is a structural schematic diagram of the underframe of the utility model;
图3为本实用新型下模具装置结构示意图; Fig. 3 is a structural schematic diagram of the lower mold device of the utility model;
图4为本实用新型上模具装置结构示意图。 Fig. 4 is a structural schematic diagram of the upper mold device of the utility model.
具体实施方式:Detailed ways:
本实施例是一个用于车用温度传感器连接的连接机,其结构为: This embodiment is a connecting machine for connecting a vehicle temperature sensor, and its structure is:
底架6上装有下板37,下板37中部设置有下模具装置26,两端装有立柱36,立柱36顶端装有上板32,上板32上侧装有油缸31,油缸31下端穿过上板32与压力传感器28连接,压力传感器28安装在中板34上侧,中板34两端通过轴承35套在立柱36上;中板34下侧装有上模具装置27,上模具装置27与压力传感器28连接。
Bottom frame 6 is equipped with
底架6上设置有顶出杆38、安保光栅传感器3、按钮盒2及电器柜4;顶出杆38由底驱动气缸1控制。 The bottom frame 6 is provided with an ejector rod 38 , a security grating sensor 3 , a button box 2 and an electrical cabinet 4 ; the ejector rod 38 is controlled by the bottom drive cylinder 1 .
下模具装置26的底座17中部设置有下模具座12,边缘处设置有2个夹紧手指18,侧面设置有两个下驱动气缸9;下模具座12外围设置有分成两半的下铆接模具13,其下方设置有弹簧支撑柱15,两半下铆接模具13分别与两块动板11连接,每块动板11两侧设置有导向14;夹紧手指18一端套在动板11上伸出的铜柱16上,另一端套在Y形带销接杆10的销上,Y形带销接杆10的另一端连接下驱动气缸9。
The middle part of the
上模具装置27的上模具座23上套有无油衬套安装座24,下端连接有上铆接模具21,上面设置有上模具紧锁22;无油衬套安装座24上方与上驱动气缸33连接,下方连接压杆20及压块19。
The
其中油缸31、底驱动气缸1、下驱动气缸9及上驱动气缸33均由电器柜4控制其工作。
Wherein
本实施例的工作过程如下: The working process of this embodiment is as follows:
1.打开底架6上的电器柜4电源总开关,下模具装置26中的两个动板11和下铆接模具12在两个驱动气缸9的驱动下处于开状态,此时上模具装置27位于距离下模具装置26的位移最大处。
1. Turn on the main power switch of the electrical cabinet 4 on the bottom frame 6, the two
2.把加工件的接线端子放入铜壳体内,然后把加工件放入下模具装置26的下模具座13内。 2. Put the connecting terminal of the workpiece into the copper shell, and then put the workpiece into the lower mold seat 13 of the lower mold device 26 .
3.双手按动按钮盒2中的两个绿色双控开关,下模具装置26中的两个驱动气缸9驱动夹紧手指18和动板11运动,使左右的两半下铆接模具12合模。
3. Press the two green double-control switches in the button box 2 with both hands, and the two driving cylinders 9 in the lower mold device 26 drive the clamping fingers 18 and the moving
4.然后油缸31中的油缸杆推动压力传感器28及上模具装置27向下运动,同时上模具装置27中的驱动气缸33推动压杆20和压块19向下运动,压紧下模具装置26中的下铆接模具12,以来限制下铆接模具12在竖直方向的位移。
4. Then the oil cylinder rod in the
5.上模具装置27中的上铆接模具21与下模具装置26中的下铆接模具12合模压紧,并竖直向下运动通过模具的挤压完成对铜壳体圆形口的收缩压紧,使接线端子和铜壳体连接在一起。
5. The upper riveting die 21 in the
6.加工完成后油缸31的油缸杆收缩,使上模具装置27回到初始位置,同时上驱动气缸33带动压杆20和压块19返回初始位置。下模具装置26中的动板11和下铆接模具12受到四个弹簧支撑柱15(可上下弹动)向上的弹力,也恢复到初始位置。
6. After the processing is completed, the cylinder rod of the
7.下模具装置中的两个动板11和下铆接模具12通过两个驱动气缸9(左右驱动)的驱动作用回到初始位置,下铆接模具12处于开状态,随后底架6中的顶出杆38受到底驱动气缸1的作用顶出加工好的温度传感器。
7. The two moving
8.拿出温度传感器完成一个加工过程。 8. Take out the temperature sensor to complete a process.
Claims (5)
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CN201120174611XU CN202087706U (en) | 2011-05-27 | 2011-05-27 | Connection machine |
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CN201120174611XU CN202087706U (en) | 2011-05-27 | 2011-05-27 | Connection machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102233387A (en) * | 2011-05-27 | 2011-11-09 | 贵州大学 | Connecting machine |
CN103537570A (en) * | 2012-07-17 | 2014-01-29 | 苏州工业园区高登威科技有限公司 | Riveting device |
-
2011
- 2011-05-27 CN CN201120174611XU patent/CN202087706U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102233387A (en) * | 2011-05-27 | 2011-11-09 | 贵州大学 | Connecting machine |
CN103537570A (en) * | 2012-07-17 | 2014-01-29 | 苏州工业园区高登威科技有限公司 | Riveting device |
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C14 | Grant of patent or utility model | ||
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Granted publication date: 20111228 Effective date of abandoning: 20130306 |
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