CN104064641B - The production method of through hole vertical-type LED - Google Patents

The production method of through hole vertical-type LED Download PDF

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Publication number
CN104064641B
CN104064641B CN201410318439.9A CN201410318439A CN104064641B CN 104064641 B CN104064641 B CN 104064641B CN 201410318439 A CN201410318439 A CN 201410318439A CN 104064641 B CN104064641 B CN 104064641B
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hole
gan
electrode
type led
production method
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CN201410318439.9A
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CN104064641A (en
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张楠
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Enraytek Optoelectronics Co Ltd
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Enraytek Optoelectronics Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/36Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes
    • H01L33/38Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes with a particular shape
    • H01L33/382Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes with a particular shape the electrode extending partially in or entirely through the semiconductor body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0016Processes relating to electrodes

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Led Devices (AREA)

Abstract

The present invention proposes a kind of production method of through hole vertical-type LED,Before N electrode and P electrode is formed,Using through hole technology,In the bonded substrate,Through hole is formed in articulamentum and epitaxial layer,Through hole exposes N GaN or transparent conductive film,Then passivation layer is formed in through-hole side wall and bonded substrate part surface,Then in through hole and passivation layer surface formed N electrode,And P electrode is formed on the bonded substrate,N electrode is connected with N GaN or transparent conductive film,So as to which N electrode be drawn from bonded substrate by through hole,Reduce stop of the N electrode to light-emitting surface light extraction,Improve external quantum efficiency,At the same time,N electrode is formed in bonded substrate surface,The follow-up packaged type for using Reflow Soldering,It is packaged without routing technique,Therefore,Avoid damage of the routing to epitaxial layer,Reduce the gold thread cost of packaging technology.

Description

The production method of through hole vertical-type LED
Technical field
The present invention relates to LED production fields, more particularly to a kind of production method of through hole vertical-type LED.
Background technology
In recent years, the research for high-power lighting LED (Light-Emitting Diode, LED) into For trend, however tradition with side structure LED chip there are current crowding, overtension and heat dissipation are difficult the shortcomings of, it is difficult to meet Powerful demand, and vertical-type LED chip can not only efficiently solve the crowding effect under Bulk current injection, can also delay Solving the internal quantum efficiency caused by Bulk current injection reduces, and improves the photoelectric properties of vertical-type LED chip.GaN base vertical stratification LED there is good heat dissipation, high current can be carried, the advantages that luminous intensity is high, and power consumption is small, long lifespan, in general illumination, scape Take into consideration in bright, special lighting, automotive lighting and be widely used.
The preparation process of vertical-type LED chip is mainly that (generally sapphire material) growth GaN exists on substrate at present Contact layer and metal reflective mirror layer are made on the GaN base epitaxial layer, then using plating or substrate bonding (Wafer bonding) Mode make the good heat-conducting substrate of heat conductivility, while also serve as the new substrate of GaN base epitaxial layer, then pass through laser lift-off Method separate Sapphire Substrate and GaN base epitaxial layer, epitaxial layer is transferred on metal substrate, so that LED chip Heat dissipation performance more preferably can re-form N electrode afterwards.
Specifically, please referring to Fig.1, Fig. 1 is the structure diagram of vertical-type LED chip in the prior art;The structure bag Sequentially connected P electrode 10, p-type GaN20, Quantum Well 30, N-type GaN40 and N electrode 50 are included, wherein, 10 shape of P electrode Described in Cheng Yu on p-type GaN20, N electrode 50 is formed on the N-type GaN40, and both are located at two different faces of LED chip. Such a vertical-type LED chip light extraction face is N-type GaN40.Due to the presence of N-type GaN40 faces N electrode 50, meeting stop part is divided Outgoing, therefore reduce external quantum efficiency.
At present, vertical-type LED generally uses laser lift-off (LLO) technology is made after grown epitaxial layer on a sapphire substrate Original Sapphire Substrate is peeled off, epitaxial layer is transferred on thermal conductivity and the more preferable Si or WCu substrates of electric conductivity.Due to vertical After type LED chip laser lift-off, N-type GaN40 films easily cause N-type than relatively thin when being packaged routing to N electrode 40 GaN40 occurs secretly splitting or other damages, so as to cause the yields of LED chip than relatively low.
The content of the invention
It is an object of the invention to provide a kind of production method of through hole vertical-type LED, reduces stop of the N electrode to light, External quantum efficiency is improved, increases luminosity, and avoid damage of the routing to epitaxial layer.
To achieve these goals, the present invention proposes a kind of production method of through hole vertical-type LED, including step:
Growth substrates are provided, the growth substrates successively on formed with epitaxial layer, articulamentum and bonded substrate, it is described outer Prolonging layer includes N-GaN, Quantum Well and P-GaN, and the P-GaN is connected with the articulamentum, and the Quantum Well is formed at the N- Between GaN and P-GaN;
The growth substrates are removed, expose the N-GaN;
Transparent conductive film is formed on the N-GaN surfaces;
The bonded substrate, articulamentum and epitaxial layer are sequentially etched, forms through hole, the through hole exposes the N-GaN Or transparent conductive film;
Passivation layer is formed in the side wall of the through hole and the part surface of bonded substrate;
N electrode and P electrode are formed, the N electrode is formed in the surface with passivation layer in the through hole, with the N-GaN Or transparent conductive film is connected, the P electrode is connected with the bonded substrate.
Further, the growth substrates are Al2O3, Si or SiC.
Further, the articulamentum includes current extending, speculum and metal bonding layer successively, and the electric current expands Exhibition layer is connected with the P-GaN, and the speculum is between the current extending and metal bonding layer.
Further, the current extending is ITO, ZnO or AZO.
Further, the speculum is Al, Ag or DBR.
Further, the metal bonding layer is Au/Au alloys or Au/Sn alloys.
Further, the bonded substrate is Si, Cu, WCu or MoCu.
Further, the growth substrates are removed using laser or chemically mechanical polishing.
Further, the transparent conductive film is ITO, ZnO or Ni/Au alloy.
Further, the passivation layer is SiO2, SiN or TiN.
Compared with prior art, the beneficial effects are mainly as follows:Before N electrode and P electrode is formed, use Through hole technology, forms through hole, through hole exposes N-GaN or electrically conducting transparent is thin in the bonded substrate, articulamentum and epitaxial layer Film, then forms passivation layer in through-hole side wall and bonded substrate part surface, then in through hole and passivation layer surface shape Into N electrode, and P electrode is formed on the bonded substrate, N electrode is connected with N-GaN or transparent conductive film, so that will by through hole N electrode is drawn from bonded substrate, is reduced stop of the N electrode to light-emitting surface light extraction, is improved external quantum efficiency, meanwhile, by N electricity Pole is formed in bonded substrate surface, and the follow-up packaged type for using Reflow Soldering, is packaged without routing technique, therefore, Damage of the routing to epitaxial layer is avoided, reduces the gold thread cost of packaging technology.
Brief description of the drawings
Fig. 1 is the structure diagram of vertical-type LED chip in the prior art;
Fig. 2 is the flow chart of the production method of through hole vertical-type LED in one embodiment of the invention;
Fig. 3 to Fig. 8 is the diagrammatic cross-section in through hole vertical-type LED manufacturing process in one embodiment of the invention.
Embodiment
The production method of the through hole vertical-type LED of the present invention is described in more detail below in conjunction with schematic diagram, its In illustrate the preferred embodiment of the present invention, it should be appreciated that those skilled in the art can change invention described herein, and Still the advantageous effects of the present invention are realized.Therefore, description below is appreciated that knowing extensively for those skilled in the art Road, and it is not intended as limitation of the present invention.
For clarity, whole features of practical embodiments are not described.In the following description, it is not described in detail known function And structure, because they can make the present invention chaotic due to unnecessary details.It will be understood that opening in any practical embodiments In hair, it is necessary to a large amount of implementation details are made to realize the specific objective of developer, such as according to related system or related business Limitation, another embodiment is changed into by one embodiment.Additionally, it should think that this development is probably complicated and expends Time, but it is only to those skilled in the art routine work.
More specifically description is of the invention by way of example referring to the drawings in the following passage.Will according to following explanation and right Book is sought, advantages and features of the invention will become apparent from.It should be noted that attached drawing is using very simplified form and using non- Accurately ratio, only for the purpose of facilitating and clarifying the purpose of the embodiments of the invention.
Please refer to Fig.2, in the present embodiment, it is proposed that a kind of production method of through hole vertical-type LED, including step:
S100:Growth substrates are provided, the growth substrates successively on formed with epitaxial layer, articulamentum and bonded substrate, The epitaxial layer includes N-GaN, Quantum Well and P-GaN, and the P-GaN is connected with the articulamentum, and the Quantum Well is formed at Between the N-GaN and P-GaN;
S200:The growth substrates are removed, expose the N-GaN;
S300:Transparent conductive film is formed on the N-GaN surfaces;
S400:The bonded substrate, articulamentum and epitaxial layer are sequentially etched, forms through hole, the through hole exposes described N-GaN or transparent conductive film;
S500:Passivation layer is formed in the side wall of the through hole and the part surface of bonded substrate;
S600:Form N electrode and P electrode, the N electrode is formed in the through hole and the surface of passivation layer, and described N-GaN or transparent conductive film are connected, and the P electrode is connected with the bonded substrate.
Specifically, please referring to Fig.3, in the step s 100, the growth substrates 100 are usually Al2O3Substrate, Si substrates, SiC substrate or patterned substrate, are preferably Al in the present embodiment2O3;Formed with undoped layer in the growth substrates 100 (not shown) and epitaxial layer 200, wherein, the epitaxial layer 200 includes N-GaN, Quantum Well and the P-GaN sequentially formed, institute Undoped layer is stated with the N-GaN to be connected.
Please continue to refer to Fig. 3, the articulamentum 300 includes current extending, speculum and metal bonding layer, institute successively State current extending with the P-GaN to be connected, the speculum is between the current extending and metal bonding layer;It is described Current extending is ITO, ZnO or AZO, and the speculum is Al, Ag or DBR (distribution Bragg reflector), the metallic bond It is Au/Au alloys or Au/Sn alloys to close layer;The bonded substrate 400 is Si, Cu, WCu or MoCu.
Please refer to Fig.4, in step s 200, the growth substrates are removed using laser or chemically mechanical polishing (CMP) 100, expose the N-GaN of the epitaxial layer 200.
Fig. 5 is refer to, in step S300, transparent conductive film (TCL) 500 is formed on the N-GaN surfaces, it is described Bright conductive film 500 is ITO, ZnO or Ni/Au alloy.
Fig. 6 is refer to, in step S400, is sequentially etched the bonded substrate 400, articulamentum 300 and epitaxial layer 200, Through hole 600 is formed, the through hole 600 exposes the N-GaN or transparent conductive film 500, in the present embodiment, using dry method (ICP) or wet etching forms the through hole 600.
Fig. 7 is refer to, passivation layer 700, institute are formed in the side wall of the through hole 600 and the part surface of bonded substrate 400 State passivation layer 700 and expose the N-GaN or transparent conductive film 500, while expose most of bonded substrate 400 Surface, the passivation layer 700 are SiO2, SiN or TiN.
Fig. 8 is refer to, in step S600, the N electrode 820 is formed in the table with passivation layer 700 in the through hole 600 Face, is connected with the N-GaN or transparent conductive film 500, but with the bonded substrate 400, articulamentum 300 and epitaxial layer 200 Isolated by the passivation layer 700, the ratio that the N-GaN accounts for 400 surface of bonded substrate is smaller;The P electrode 810 with The bonded substrate 400 is connected, so as to form vertical-type LED.
To sum up, in the production method of through hole through hole vertical-type LED provided in an embodiment of the present invention, N electrode and P are being formed Before electrode, using through hole technology, through hole is formed in the bonded substrate, articulamentum and epitaxial layer, through hole exposes N-GaN Or transparent conductive film, then form passivation layer in through-hole side wall and bonded substrate part surface, then in through hole and Passivation layer surface forms N electrode, and forms P electrode on the bonded substrate, and N electrode is connected with N-GaN or transparent conductive film, from And drawn N electrode from bonded substrate by through hole, reduce stop of the N electrode to light-emitting surface light extraction, improve outer quantum effect Rate, meanwhile, N electrode is formed in bonded substrate surface, the follow-up packaged type for using Reflow Soldering, without routing technique into Row encapsulation, therefore, avoids damage of the routing to epitaxial layer, reduces the gold thread cost of packaging technology.
The preferred embodiment of the present invention is above are only, does not play the role of any restrictions to the present invention.Belonging to any Those skilled in the art, in the range of technical scheme is not departed from, to the invention discloses technical solution and Technology contents make the variation such as any type of equivalent substitution or modification, belong to the content without departing from technical scheme, still Belong within protection scope of the present invention.

Claims (10)

1. a kind of production method of through hole vertical-type LED, including step:
There is provided growth substrates, the growth substrates successively on formed with epitaxial layer, articulamentum and bonded substrate, the epitaxial layer Including N-GaN, Quantum Well and P-GaN, the P-GaN is connected with the articulamentum, the Quantum Well be formed at the N-GaN and Between P-GaN;
The growth substrates are removed, expose the N-GaN;
Transparent conductive film is formed on the N-GaN surfaces;
The bonded substrate, articulamentum and epitaxial layer are sequentially etched, forms through hole, the through hole exposes the N-GaN or saturating Bright conductive film;
Passivation layer is formed in the side wall of the through hole and the part surface of bonded substrate;
N electrode and P electrode are formed, the N electrode is formed in the surface with passivation layer in the through hole, with the N-GaN or thoroughly Bright conductive film is connected, and the P electrode is connected with the bonded substrate.
2. the production method of through hole vertical-type LED as claimed in claim 1, it is characterised in that the growth substrates are Al2O3、 Si or SiC.
3. the production method of through hole vertical-type LED as claimed in claim 1, it is characterised in that the articulamentum includes successively Current extending, speculum and metal bonding layer, the current extending are connected with the P-GaN, and the speculum is located at Between the current extending and metal bonding layer.
4. the production method of through hole vertical-type LED as claimed in claim 3, it is characterised in that the current extending is ITO, ZnO or AZO.
5. the production method of through hole vertical-type LED as claimed in claim 3, it is characterised in that the speculum for Al, Ag or DBR。
6. the production method of through hole vertical-type LED as claimed in claim 3, it is characterised in that the metal bonding layer is Au/ Au alloys or Au/Sn alloys.
7. the production method of through hole vertical-type LED as claimed in claim 1, it is characterised in that the bonded substrate for Si, Cu, WCu or MoCu.
8. the production method of through hole vertical-type LED as claimed in claim 1, it is characterised in that using laser or chemical machine Tool polishing removes the growth substrates.
9. the production method of through hole vertical-type LED as claimed in claim 1, it is characterised in that the transparent conductive film is ITO, ZnO or Ni/Au alloy.
10. the production method of through hole vertical-type LED as claimed in claim 1, it is characterised in that the passivation layer is SiO2、 SiN or TiN.
CN201410318439.9A 2014-07-04 2014-07-04 The production method of through hole vertical-type LED Expired - Fee Related CN104064641B (en)

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CN105023975B (en) * 2015-06-08 2017-10-27 严敏 A kind of manufacture method of red flip chip and red flip chip
US20200243736A1 (en) * 2017-01-12 2020-07-30 Enkris Semiconductor, Inc. Semiconductor device and fabrication method for the same

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1851948A (en) * 2006-05-29 2006-10-25 金芃 Through-hole ventical structure semiconductor chip and device
CN1905224A (en) * 2006-08-01 2007-01-31 金芃 Semiconductor chip or device with vertical structure through-hole
CN102969418A (en) * 2012-11-30 2013-03-13 中国科学院半导体研究所 Structure of gallium nitride based light-emitting diode with 3D (Three-Dimensional) vertical structure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1851948A (en) * 2006-05-29 2006-10-25 金芃 Through-hole ventical structure semiconductor chip and device
CN1905224A (en) * 2006-08-01 2007-01-31 金芃 Semiconductor chip or device with vertical structure through-hole
CN102969418A (en) * 2012-11-30 2013-03-13 中国科学院半导体研究所 Structure of gallium nitride based light-emitting diode with 3D (Three-Dimensional) vertical structure

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