CN104045270A - Cement base-free waterproof anti-cracking mortar and production method thereof - Google Patents
Cement base-free waterproof anti-cracking mortar and production method thereof Download PDFInfo
- Publication number
- CN104045270A CN104045270A CN201310079977.2A CN201310079977A CN104045270A CN 104045270 A CN104045270 A CN 104045270A CN 201310079977 A CN201310079977 A CN 201310079977A CN 104045270 A CN104045270 A CN 104045270A
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- Prior art keywords
- cement
- powder
- kilograms
- cement base
- organic additive
- Prior art date
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- Pending
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- 239000004568 cement Substances 0.000 title claims abstract description 28
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 238000005336 cracking Methods 0.000 title abstract description 6
- 239000000843 powder Substances 0.000 claims abstract description 36
- 239000002893 slag Substances 0.000 claims abstract description 14
- 239000004743 Polypropylene Substances 0.000 claims abstract description 12
- 229920001155 polypropylene Polymers 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 10
- -1 polypropylene Polymers 0.000 claims abstract description 10
- 238000004078 waterproofing Methods 0.000 claims abstract description 10
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims abstract description 9
- 235000015450 Tilia cordata Nutrition 0.000 claims abstract description 9
- 235000011941 Tilia x europaea Nutrition 0.000 claims abstract description 9
- 239000010440 gypsum Substances 0.000 claims abstract description 9
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 9
- 239000004571 lime Substances 0.000 claims abstract description 9
- 239000006259 organic additive Substances 0.000 claims abstract description 9
- 229920002522 Wood fibre Polymers 0.000 claims abstract description 8
- 239000010881 fly ash Substances 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 239000002440 industrial waste Substances 0.000 claims abstract description 3
- 238000002156 mixing Methods 0.000 claims abstract description 3
- 238000004806 packaging method and process Methods 0.000 claims abstract description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N diethyl ether Chemical compound 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CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 20
- 229920002678 cellulose Polymers 0.000 claims description 10
- 239000001913 cellulose Substances 0.000 claims description 10
- 229940056729 SODIUM SULFATE ANHYDROUS Drugs 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 8
- 239000012190 activator Substances 0.000 claims description 6
- 230000015271 coagulation Effects 0.000 claims description 6
- 238000005345 coagulation Methods 0.000 claims description 6
- 239000010883 coal ash Substances 0.000 claims description 6
- 239000002956 ash Substances 0.000 claims description 4
- 238000009628 steelmaking Methods 0.000 claims description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L Calcium sulfate Chemical compound 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[Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 2
- 229940089401 Xylon Drugs 0.000 claims description 2
- 229910052925 anhydrite Inorganic materials 0.000 claims description 2
- 150000004683 dihydrates Chemical class 0.000 claims description 2
- 239000011505 plaster Substances 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 229920000642 polymer Polymers 0.000 abstract description 3
- 239000004576 sand Substances 0.000 abstract description 3
- 229920003086 cellulose ether Polymers 0.000 abstract 2
- 239000000835 fiber Substances 0.000 abstract 2
- PMZURENOXWZQFD-UHFFFAOYSA-L na2so4 Chemical compound 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[Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 abstract 2
- 239000002025 wood fiber Substances 0.000 abstract 2
- 229910000831 Steel Inorganic materials 0.000 abstract 1
- 229910052938 sodium sulfate Inorganic materials 0.000 abstract 1
- 235000011152 sodium sulphate Nutrition 0.000 abstract 1
- 239000010959 steel Substances 0.000 abstract 1
- 238000009413 insulation Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention relates to cement base-free waterproof anti-cracking mortar and a production method thereof. The cement base-free waterproof anti-cracking mortar is prepared from an inorganic gelling material, an organic additive, water-proofing powder and fine sand of 70-140 meshes. The cement base-free waterproof anti-cracking mortar comprises, by weight, 30-50% of the inorganic gelling material, 50-70% of the fine sand, 2-4% of the organic additive and 2.4-4% of the water-proofing powder. The inorganic gelling material comprises, by weight, 75-85% of an active admixture and 15-25% of an alkaline exciting agent. The active admixture comprises industrial waste such as fly ash, steel slag powder and ore slag powder. The alkaline exciting agent is a mixture of cement, lime, gypsum and anhydrous sodium sulphate. The organic additive is a mixture of cellulose ether, redispersible polymer powder, wood fibers and polypropylene short fibers and a weight ratio of cellulose ether, redispersible polymer powder, wood fibers to polypropylene short fibers is 4.5-6.5%: 60-80%: 7-10%: 2-4%. The production method comprises the following steps of proportioning and metering the above raw materials according to a preset ratio, carrying out mixing and carrying out packaging. The cement base-free waterproof anti-cracking mortar has low production energy consumption, a low cost, good crack resistance and good waterproofness.
Description
Technical field
The present invention relates to a kind of inside and outside wall thermal insulation waterproof anti-crack mortar.
Technical background
Waterproof anti-crack mortar be anti-fissuring agent, water-proofing powder, cement and the sand made with polymer emulsion and admixture make by a certain percentage can meet certain distortion and indehiscent mortar, it has solved a great problem-light heat insulation aspect problem of Cracking on the circle of puzzlement building always, and it is the anti-freezing high-quality environment-friendly materials of high, the easy construction of a kind of tension degree.Flyash etc. are as large industrial residue, and its processing and comprehensive utilization have been accompanied and paid close attention to by countries in the world.The main component of producing at present anticracking grout is cement, and cement is high pollution high energy consumption industry.
Summary of the invention
The object of the present invention is to provide a kind of production energy consumption low, cost is low, and waterproof is good, gelling material-non-cement base waterproof anti-crack mortar that splitting resistance is good.
The object of the invention is to realize by following proposal: it is made up of inorganic coagulation material, organic additive, water-proofing powder, 70～140 order fine sands, the weight proportion of each component is: inorganic coagulation material 30%～50%, 70～140 order fine sands 50%～70%, organic additive 2%～4%, water-proofing powder 2.4%-4%.
Inorganic coagulation material is active admixture, alkali-activator composition, its both weight ratio is active admixture 75%～85%, alkali-activator 15%～25%, active admixture is the industrial wastes such as flyash, steel-making slag powder, slag powders, its weight ratio is flyash 0%～60%, steel-making slag powder or slag powders or both mix 40%～100%: alkali-activator is the mixture of cement, lime, gypsum, Sodium sulfate anhydrous.min(99), its weight ratio is cement 40%～50%, lime 0%～30%, gypsum 0%～20%, Sodium sulfate anhydrous.min(99) 0%～15%.
Flyash is one-level, the second class powered coal ash of power plant, or levigate wet ash discharge and the ash such as low, and gypsum is natural dihydrate gypsum or desulfurated plaster or anhydrite, powder size 60 order～500 orders, and cement is cement clinker or the above cement of 42.5 labels.
Organic additive is the mixture of ether of cellulose, re-dispersible glue powder, wood fibre, polypropene staple, the molecular weight of ether of cellulose is generally 7.5～100,000, the length of polypropene staple is between 3mm～6mm, and ether of cellulose, re-dispersible glue powder, xylon, polypropene staple weight proportion are 4.5%～6.5%: 60%～80%: 7%～10%: 2%～4%.
The production method of non-cement base waterproof anti-crack mortar, is characterized in that, each raw material, by preset blending ratio metering, then mixed all raw materials, and packaging.
Embodiment
Embodiment 1:
160 kilograms of second class powered coal ashes, 160 kilograms of slag powders, 24 kilograms, lime, 16 kilograms of desulfurated plasters, 40 kilograms of No. 42.5 cement, 12 kilograms of Sodium sulfate anhydrous.min(99), 600 kilograms of 70-140 order fine sands, 2 kilograms of the ether of cellulose of 100000 molecular weight, 25 kilograms of re-dispersible glue powders, 3 kilograms of wood fibres, 31 kilogram of millimeters long polypropene staple, 24 kilograms of water-proofing powder, hybrid packed.
Detected result
Embodiment 2:
Second class powered coal ash 120 kg, 200 kilograms of slag powders, 20 kilograms, lime, 20 kilograms of desulfurated plasters, 40 kilograms of No. 42.5 cement, 10 kilograms of Sodium sulfate anhydrous.min(99), 600 kilograms of 70-140 order fine sands, 2 kilograms of the ether of cellulose of 100000 molecular weight, 25 kilograms of re-dispersible glue powders, 3 kilograms of wood fibres, 31 kilogram of millimeters long polypropene staple, 30 kilograms of water-proofing powder, hybrid packed.
Detected result
Embodiment 3:
160 kilograms of second class powered coal ashes, 160 kilograms of slag powders, 24 kilograms, lime, 16 kilograms of desulfurated plasters, 40 kilograms of No. 42.5 cement, 12 kilograms of Sodium sulfate anhydrous.min(99), 600 kilograms of 70-140 order fine sands, 2.5 kilograms of the ether of cellulose of 100000 molecular weight, 20 kilograms of re-dispersible glue powders, 2.5 kilograms of wood fibres, 31 kilogram of millimeters long polypropene staple, 35 kilograms of water-proofing powder, hybrid packed.
Detected result
Embodiment 4:
110 kilograms of second class powered coal ashes, 160 kilograms of slag powders, 26 kilograms, lime, 18 kilograms of desulfurated plasters, 36 kilograms of No. 42.5 cement, 8 kilograms of Sodium sulfate anhydrous.min(99), 650 kilograms of 70-140 order fine sands, 2 kilograms of the ether of cellulose of 100000 molecular weight, 30 kilograms of re-dispersible glue powders, 3 kilograms of wood fibres, 31 kilogram of millimeters long polypropene staple, 40 kilograms of water-proofing powder, hybrid packed.
Detected result
Claims (5)
1. a non-cement base waterproof anti-crack mortar, it is characterized in that, it is made up of inorganic coagulation material, organic additive, 70～140 order fine sands, the weight proportion of each component is: inorganic coagulation material 30%～50%, 70～140 order fine sands 50%～70%, organic additive 2%～4%, water-proofing powder 2.4%-4%.
2. inorganic coagulation material is active admixture according to claim 1, alkali-activator composition, its both weight ratio is active admixture 75%～85%, alkali-activator 15%～25%, active admixture is flyash, steel-making slag powder, the industrial wastes such as slag powders, its weight ratio is flyash 0%～60%, steel-making slag powder or slag powders or both mix 40%～100%: alkali-activator is cement, lime, gypsum, the mixture of Sodium sulfate anhydrous.min(99), its weight ratio is cement 40%～50%, lime 0%～30%, gypsum 0%～20%, Sodium sulfate anhydrous.min(99) 0%～15%.
3. flyash according to claim 2 is power plant one-level, second class powered coal ash, or levigate wet ash discharge and the ash such as low, gypsum is natural dihydrate gypsum or desulfurated plaster or anhydrite, powder size 60 order～500 orders, and cement is cement clinker or the above cement of 42.5 labels.
4. organic additive according to claim 1 is the mixture of ether of cellulose, re-dispersible glue powder, wood fibre polypropene staple, the molecular weight of ether of cellulose is generally 7.5～100,000, the length of polypropene staple is between 3mm～6mm, and ether of cellulose, re-dispersible glue powder, xylon, polypropene staple weight proportion are 4.5%～6.5%: 60%～80%: 7%～10%: 2%～4%.
5. according to the production method of the non-cement base waterproof anti-crack mortar described in claim 1～4, it is characterized in that, each raw material, by preset blending ratio metering, is then mixed all raw materials, packaging.
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| CN105130364A (en) * | 2015-09-29 | 2015-12-09 | 山西省建筑科学研究院 | Non-cement ceramic tile adhesive |
| CN105174755A (en) * | 2015-09-11 | 2015-12-23 | 中国建筑材料科学研究总院 | Red stucco finish prepared by red mud-based alkali-activated cementing material |
| CN105236866A (en) * | 2015-09-29 | 2016-01-13 | 山西省建筑科学研究院 | Cement-free exterior wall insulation board bonding mortar |
| CN105254238A (en) * | 2015-09-29 | 2016-01-20 | 山西省建筑科学研究院 | Non-cement anti-crack mortar |
| CN108640630A (en) * | 2018-05-29 | 2018-10-12 | 宁波联城住工科技有限公司 | Anticracking grout mixed type dry powder |
| CN108863264A (en) * | 2018-07-13 | 2018-11-23 | 桐城市景瑞建筑装饰工程有限公司 | A kind of building latex material and preparation method |
| CN110342837A (en) * | 2019-07-25 | 2019-10-18 | 山东永正水泥有限公司 | Steel-making slag powder and preparation method thereof, concrete admixture |
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| CN105174755A (en) * | 2015-09-11 | 2015-12-23 | 中国建筑材料科学研究总院 | Red stucco finish prepared by red mud-based alkali-activated cementing material |
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| CN108640630A (en) * | 2018-05-29 | 2018-10-12 | 宁波联城住工科技有限公司 | Anticracking grout mixed type dry powder |
| CN108863264A (en) * | 2018-07-13 | 2018-11-23 | 桐城市景瑞建筑装饰工程有限公司 | A kind of building latex material and preparation method |
| CN110342837A (en) * | 2019-07-25 | 2019-10-18 | 山东永正水泥有限公司 | Steel-making slag powder and preparation method thereof, concrete admixture |
| CN111501832A (en) * | 2020-05-28 | 2020-08-07 | 浙江理工大学 | Two-in-one underground pipe gallery construction method and two-in-one underground pipe gallery structure |
| CN112010670A (en) * | 2020-07-31 | 2020-12-01 | 许言言 | Prefabricated material and preparation method thereof, prefabricated product and construction process |
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