CN101314530A - Method for producing building material with low-temperature ceramic modified industry by-product gypsum - Google Patents
Method for producing building material with low-temperature ceramic modified industry by-product gypsum Download PDFInfo
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- CN101314530A CN101314530A CNA2008100586440A CN200810058644A CN101314530A CN 101314530 A CN101314530 A CN 101314530A CN A2008100586440 A CNA2008100586440 A CN A2008100586440A CN 200810058644 A CN200810058644 A CN 200810058644A CN 101314530 A CN101314530 A CN 101314530A
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- gypsum
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 56
- 239000010440 gypsum Substances 0.000 title claims abstract description 56
- 239000006227 byproduct Substances 0.000 title claims abstract description 30
- 239000000919 ceramic Substances 0.000 title claims abstract description 16
- 239000004566 building material Substances 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 239000000463 material Substances 0.000 claims abstract description 59
- 239000002699 waste material Substances 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000203 mixture Substances 0.000 claims abstract description 26
- 239000012190 activator Substances 0.000 claims abstract description 25
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 24
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 24
- 239000000839 emulsion Substances 0.000 claims abstract description 23
- 239000002994 raw material Substances 0.000 claims abstract description 22
- 239000000047 product Substances 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 14
- 229920000642 polymer Polymers 0.000 claims abstract description 13
- 239000000843 powder Substances 0.000 claims abstract description 12
- 239000000945 filler Substances 0.000 claims abstract description 9
- 238000012423 maintenance Methods 0.000 claims abstract description 8
- 239000002904 solvent Substances 0.000 claims abstract description 8
- 239000002245 particle Substances 0.000 claims abstract description 7
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 239000002893 slag Substances 0.000 claims description 50
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 claims description 17
- 238000001354 calcination Methods 0.000 claims description 15
- 239000010881 fly ash Substances 0.000 claims description 13
- 238000012856 packing Methods 0.000 claims description 13
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 12
- -1 fluorgypsum Substances 0.000 claims description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 239000007864 aqueous solution Substances 0.000 claims description 10
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 9
- 239000004568 cement Substances 0.000 claims description 8
- 238000000227 grinding Methods 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 8
- OBSZRRSYVTXPNB-UHFFFAOYSA-N tetraphosphorus Chemical compound P12P3P1P32 OBSZRRSYVTXPNB-UHFFFAOYSA-N 0.000 claims description 8
- 239000011812 mixed powder Substances 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 6
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 6
- 238000003723 Smelting Methods 0.000 claims description 6
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 6
- 239000011575 calcium Substances 0.000 claims description 6
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- 239000004567 concrete Substances 0.000 claims description 6
- 239000011790 ferrous sulphate Substances 0.000 claims description 6
- 235000003891 ferrous sulphate Nutrition 0.000 claims description 6
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims description 6
- 229910000359 iron(II) sulfate Inorganic materials 0.000 claims description 6
- 229920005610 lignin Polymers 0.000 claims description 6
- 239000004571 lime Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 229920005552 sodium lignosulfonate Polymers 0.000 claims description 6
- 239000008399 tap water Substances 0.000 claims description 6
- 235000020679 tap water Nutrition 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 5
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 5
- 239000003245 coal Substances 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 229910052748 manganese Inorganic materials 0.000 claims description 5
- 239000011572 manganese Substances 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 4
- 239000004021 humic acid Substances 0.000 claims description 4
- 238000005272 metallurgy Methods 0.000 claims description 4
- 239000010893 paper waste Substances 0.000 claims description 4
- 235000019353 potassium silicate Nutrition 0.000 claims description 4
- 239000010802 sludge Substances 0.000 claims description 4
- 159000000000 sodium salts Chemical class 0.000 claims description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 4
- 239000010936 titanium Substances 0.000 claims description 4
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 3
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 3
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 3
- 239000002894 chemical waste Substances 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 239000003546 flue gas Substances 0.000 claims description 3
- 229920000126 latex Polymers 0.000 claims description 3
- PSZYNBSKGUBXEH-UHFFFAOYSA-M naphthalene-1-sulfonate Chemical compound C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-M 0.000 claims description 3
- 239000012188 paraffin wax Substances 0.000 claims description 3
- 239000013502 plastic waste Substances 0.000 claims description 3
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 3
- 239000011118 polyvinyl acetate Substances 0.000 claims description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 3
- 239000011435 rock Substances 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 2
- 230000000996 additive effect Effects 0.000 claims description 2
- 238000005056 compaction Methods 0.000 claims description 2
- 238000000748 compression moulding Methods 0.000 claims description 2
- 239000004816 latex Substances 0.000 claims description 2
- GRLPQNLYRHEGIJ-UHFFFAOYSA-J potassium aluminium sulfate Chemical compound [Al+3].[K+].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRLPQNLYRHEGIJ-UHFFFAOYSA-J 0.000 claims description 2
- 230000035900 sweating Effects 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 abstract description 7
- 238000012216 screening Methods 0.000 abstract description 6
- 238000002360 preparation method Methods 0.000 abstract description 4
- 238000011282 treatment Methods 0.000 abstract description 3
- 230000036571 hydration Effects 0.000 abstract 2
- 238000006703 hydration reaction Methods 0.000 abstract 2
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract 1
- 239000010805 inorganic waste Substances 0.000 abstract 1
- 239000011707 mineral Substances 0.000 abstract 1
- 239000011265 semifinished product Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 23
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 239000011507 gypsum plaster Substances 0.000 description 6
- 240000006909 Tilia x europaea Species 0.000 description 5
- 239000011449 brick Substances 0.000 description 5
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 5
- 238000000053 physical method Methods 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 235000011128 aluminium sulphate Nutrition 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 235000012255 calcium oxide Nutrition 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000002440 industrial waste Substances 0.000 description 2
- 239000011505 plaster Substances 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 241000609240 Ambelania acida Species 0.000 description 1
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- 241000132536 Cirsium Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 239000010905 bagasse Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical class C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008521 reorganization Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 229910052604 silicate mineral Inorganic materials 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/08—Slag cements
- C04B28/087—Phosphorus slags
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to a method for making a building material by low-temperature ceramic modified industrial side product gypsum, belonging to the building material technical field. The compositions adopted by the method are mixed according to the following mass ratio that: gelating material: side product gypsum: filler: activator: auxiliary agent: water reducing agent: polymer emulsion: solvent is equal to 100:300-900:50-500:80-150:12-30:1.0-10:0-50:50-500. The raw materials respectively undergoes raw material treatments such as gelating material powder preparation, waste gypsum treatment, filler crushing screening and polymer emulsion-solvent mixing and so on, and then are made into a building material which takes low-temperature ceramic mineral generated by the hydration of an inorganic waste residue gelating material as matrix phase and waste residue particle, waste gypsum and a hydration product thereof as disperse phase through the mixing, forming and maintenance working operation of a semi-finished product raw material. The building material has excellent mechanical property, high comprehensive utilization rate of wastes, more derivative products and stable performance.
Description
One, technical field:
The present invention relates to a kind of method for producing building material with low-temperature ceramic modified industry by-product gypsum, belong to the material of construction preparing technical field.
Two, background technology:
So-called industry by-product gypsum be industry production processes dischargings such as chemical industry, metallurgy, the energy, food be the byproduct of main component with the terra alba, as desulfurized gesso of flue gas, phosphogypsum, titanium gypsum, fluorgypsum, citric acid gypsum, wet method manganese slag and the plumbous cadmia etc. of coal-burning power plant's by-product.Output is big on the one hand for these industry by-product gypsums, land occupation, more main is wherein also to contain human body and the deleterious material of environment such as free acid and heavy metal ion, and its safe handling and recycling have become the great environmental problem that relevant industries need to be resolved hurrily.Form and character different based on industry by-product gypsum and the plaster of paris, people have adopted a lot of technological methods that waste gypsum is handled, hope at building material industry and can replace plaster of paris utilization, product relates to cement setting retarder, building gypsum plaster, wall body brick, hollow lath and Thistle board, in these technology, related waste gypsum is handled gordian technique two aspects:
The one, waste gypsum at first obtains semi-hydrated gypsum through washing, dry, calcined dehydration, is the basic material subsequent product of deriving then with the semi-hydrated gypsum, and more representative patent documentation has CN200610042205.1, CN200610100929.7, CN200610070220.7, CN200710092850.9, CN03108111.8, CN200610043618.1, CN02138799.0, CN02138088.0, CN200710066191.1, CN02110236.8, CN200710024752.1, CN200610050960.4.Some has realized suitability for industrialized production these technology, as: Ningxia GSFC of western Shandong chemical industry group adopts " dodge burning method phosphogypsum and produce building gypsum plaster " technology to build up domestic article one and produced 200000 tons of phosphogypsum building material made production lines per year; The rapid-result building of Australia RBS company limited has succeeded in developing gypsum roasting technology and equipment and has produced hollow big plate complete set technology, equipment with calcined gypsum; The big powder company in east, Liaoning has succeeded in developing " producing semi-hydrated gypsum for building with phosphogypsum " technology.
The 2nd, generally all to adopt washing, drying, calcined dehydration method to exist energy consumption height, water consumption to cause new environmental pollution problems greatly, in addition at the waste gypsum in the above-mentioned technology, add chemical assistant and other industrial residue waste gypsum is carried out modification, the manufacturing material of construction of deriving then, adopt the representative patents document of this technical scheme to have: CN200510126627.2, CN97107330.9, CN200510032313.6, CN200510020444.2, CN200510040512.1, CN00109901.9, CN200710075766.6, CN200710053782.5.Representative paper has: low-temp ceramics phosphogypsum base composite gelled material research (Kunming University of Science and Technology's journal, the super qin of sun, Xia Jupei, Zhang Zhao states .2007.8, vol.32 (4): P66-68), the preparation of phosphogypsum base composite gelled material (Yunnan chemical. Xia Jupei, the super qin of sun, Su Yi .2005.2, vol.32 (1): P21-23).From above-mentioned document as can be seen, technologies such as waste gypsum does not wash with water, drying, calcining, and by adding lime, cement, the plaster of Paris and the industrial residue such as the non-burning brick known technology that become of productions such as slag, flyash not activated but that have lateral reactivity of specified proportion; In order to improve product performance, vitriol, silicate, phosphoric acid salt, borate, villaumite and the organic waterproof agent of adding alkali and alkaline-earth metal in batching have become known technology; For the formability of improving goods with give the product property, in batching, add sandstone, pearlstone, some waste particle and be similarly known technology.
Industrial residue prepares that the low-temp ceramics matrix material is existing to be reported: as Chinese patent literature disclosed 200610010688.7,200510010946.7,200710137584.7,03135919.1,200810058211.5 etc.The something in common of above-mentioned low-temp ceramics matrix material is: the matrix of matrix material be mutually with industrial residue be main raw material through behind the grinding under cooperating based on the activator of alkali or properties-correcting agent, pass through steam heating, the original silicate sturcture of waste residue powder is dissociated, and reorganization aggregates into new silicate minerals, difference be in: the wild phase of matrix material or disperse phase are respectively plant residuum, plastic waste, undisturbed industry waste residue, macromolecular material and pore.The involved industrial residue as low-temp ceramics gelling material main raw material is yellow phosphorus slag, Metal smelting slag, chemical waste gypsum relieving haperacidity slag, flyash, calcining mine tailing, calcining coal gangue, calcining red mud in these patent documentations, and does not relate to undressed industrial waste gypsum; The involved disperse phase industrial residue as the low-temp ceramics matrix material of these patent documentations is municipal refuse incineration slag, sludge incineration slag, coal-fired slag, yellow phosphorus slag, Metal smelting slag, metallurgy and cast waste sand, waste concrete, barren rock, does not also relate to undressed industrial waste gypsum.
Comprehensive existing document is not difficult to find out, is that the low-temp ceramics gelling material that main raw material prepares comes the building materials utilization of solidification treatment waste gypsum and then realization waste gypsum not see bibliographical information as yet with industrial residue.
Three, summary of the invention:
The purpose of this invention is to provide a kind of method for producing building material with low-temperature ceramic modified industry by-product gypsum, both avoided in the known technology industry by-product gypsum to need washing, dry, the numerous and diverse technology of incinerating, solved also that the plastering intensity that known technology produces is low, not water-fast, the problem of poor stability.When making full use of solid slag,, has positive effect aspect resources conservation and the environment protection for building trade provides many kinds building material made.
The present invention finishes according to the following steps
1, raw material and prescription
1) raw material: the first kind is a low-temp ceramics gelling material raw material, comprise the yellow phosphorus slag, the Metal smelting slag, chemical waste gypsum relieving haperacidity slag, flyash, the calcining mine tailing, in calcining coal gangue and the calcining red mud three or more, second class is an industry by-product gypsum, comprise desulfurized gesso of flue gas, phosphogypsum, the titanium gypsum, fluorgypsum, citric acid gypsum, in wet method manganese slag and the plumbous cadmia one or more, the 3rd class is a packing material, comprises the municipal refuse incineration slag, the sludge incineration slag, coal-fired slag, flyash, the yellow phosphorus slag, the Metal smelting slag, metallurgy and cast waste sand, waste concrete and barren rock, the plant residuum, in the plastic waste two or more;
2) additive: comprise activator, auxiliary agent, water reducer and polymer emulsion
Activator comprises one or more of lime, cement, carbide slag; Auxiliary agent comprises two or more of solid water glass, Tai-Ace S 150, iron(ic) chloride, potassium aluminium sulfate, ferrous sulfate; Water reducer is two or more of calcium lignin sulphonate, sodium lignosulfonate, naphthalenesulfonate, Sodium salts humic acids; Polymer emulsion comprises one or more in polyvinyl acetate emulsion, organosilicon crylic acid latex, paraffin wax emulsions, polyvinyl alcohol, benzene emulsion, the acrylic ester emulsion.
Solvent is a kind of in tap water, industry by-product gypsum washes, the paper waste.
3) prescription (by mass ratio, based on gelling material)
100 parts of gelling material raw materials, industry by-product gypsum 300-900 part, packing material 50-500,80~150 parts in activator, 12~30 parts of auxiliary agents, 1.0~10.0 parts of water reducers, 0~50 part of polymer emulsion, solvent 50-500 part.
2, the production method of the above-mentioned prescription of the present invention is finished according to the following steps
1) raw material is handled: after gelling material raw material drying to moisture content was 8wt%, measuring the back grinding respectively with activator, auxiliary agent, water reducer, to become granularity be to account for powder more than 90% less than 0.08mm; Industry by-product gypsum rolls, broken, screening is treated as granularity and accounts for particle more than 90% less than 5mm; Packing material fragmentation, screening are treated as granularity 0.6-5mm and account for composite grain more than 90%.
2), polymer emulsion aqueous solution preparation: polymer emulsion and solvent dissolve after metering jointly becomes the aqueous solution.
3) compound preparation: measure gelling material mixed powder, industry by-product gypsum respectively, mix earlier, stacked 3-24 hour naturally, stir with packing material and aqueous solution, churning time is 3~5min, is sent to moulding;
4) moulding: molding mode is compression moulding, rolling balling-up, extrusion moulding, vibratory compaction or casting;
5) maintenance: the formed body 6~24h that rests, became product in 28 days in natural curing then, perhaps maintenance became product in 16 hours in being lower than 90 ℃ sweating room.
Present technique compared with prior art has following advantage:
1) the invention belongs to the material of construction category, industry by-product gypsum does not wash with water, dry and calcining, so energy-conserving and environment-protective, main auxiliary material is mainly industrial residue, and forming method is various, can derive numerous plastics products for building, the curing condition gentleness, and product properties is good.
2) low, the reduced investment of utilization of waste material efficient height of the present invention, energy consumption, non-environmental-pollution.
Four, description of drawings:
Fig. 1 is technical process of the present invention.
Five, embodiment
Embodiment 1:
1) prescription is formed (physical measurement unit is mass parts):
The gelling material raw material is 50 parts of yellow phosphorus slags, 20 parts in flyash, 30 parts of blast furnace slags; 150 parts of phosphogypsums in the industry by-product gypsum, 150 parts of desulfurated plasters; Packing material is 25 parts of yellow phosphorus slags, 25 parts in flyash; Activator is 10 parts of cement, 10 parts in lime, 60 parts of carbide slags; 2 parts of auxiliary agent solid water glass, 3 parts in Tai-Ace S 150,2 parts in iron(ic) chloride, 4 parts of potassium aluminium sulfates, 1 part in ferrous sulfate; Water reducer is 0.3 part of calcium lignin sulphonate, 0.3 part of sodium lignosulfonate, 0.3 part of naphthalenesulfonate, 0.1 part of Sodium salts humic acids; 150 parts of phosphogypsum washess.
2) technology: by the gelling material raw material and the activator of prescription metering, auxiliary agent, water reducer blend grinding become granularity to account for 91% powder less than 0.08mm; Phosphogypsum and desulfurated plaster at first measure mixing, rolling, be broken into granularity accounts for 96% less than 5mm; Mix after stopping composition phosphorus slag and the flyash metering, its granularity is that 0.6-5mm accounts for 93%;
The gelling material that measures, activator, auxiliary agent, water reducer mixed powder are mixed with waste gypsum, stacked 3 hours naturally, mix, add at last the stirring of phosphogypsum washes aqueous solution with the packing material that phosphorus slag and flyash are formed again, churning time is 3min; Above-mentioned semi-drying mixture is added 8 hole brick pressing machines, at the 20MPa compacted under, pile after resting 6 hours, natural curing is 28 days again, and the ultimate compression strength of test brick is 15.3MPa, and folding strength is 3.7MPa, coefficient of softening 0.87.
Embodiment 2:
1) prescription (physical measurement unit is mass parts)
Gelling material is 20 parts of blast furnace slags, 20 parts in flyash, 40 parts of calcining red muds, 20 parts of Calcined polishing aluminum oxide mine tailings; 150 parts of phosphogypsums in the industry by-product gypsum, 250 parts of desulfurated plasters, 150 parts in titanium gypsum, 100 parts of citric acid gypsums, 100 parts of fluorgypsums, 50 parts of wet method manganese slags, 100 parts of plumbous cadmias; Filler material is 250 parts in three grades of flyash, 250 parts of building waste concretes; Activator is 30 parts in a lime, 85 parts of carbide slags; Auxiliary agent is 1 part in Tai-Ace S 150,10 parts in iron(ic) chloride, 10 parts in ferrous sulfate; Water reducer is 5 parts of calcium lignin sulphonates, 5 parts of sodium lignosulfonates; 500 parts of paper wastes.
2) technology: by the gelling material raw material and the activator of prescription metering, auxiliary agent, water reducer blend grinding become granularity to account for 92% powder less than 0.08mm; Industry by-product gypsum at first measures mixing, rolling, be broken into granularity accounts for 93% less than 5mm; Mix after the stopping composition metering, its size-grade distribution is that 0.6-5mm accounts for 91%;
Gelling material, activator, auxiliary agent, water reducer mixed powder are mixed with waste gypsum, stacked 24 hours naturally, mix, add at last the paper waste aqueous solution again with packing material and stir, churning time is 5min; Rolling moulding in the said mixture material pan-pelletizer, natural curing 28 days becomes cement setting retarder, and volume 5% can substitute the plaster of paris fully.
Embodiment 3:
1) prescription is formed (physical measurement unit is mass parts):
Gelling material is 30 parts of hot method manganese slags, 30 parts of phosphogypsum relieving haperacidity slags, 20 parts of calcining coal gangues, 20 parts in slag; Industry by-product gypsum is 600 parts of phosphogypsums, and filler is 50 parts of municipal refuse incineration slags, 50 parts of sludge incineration slags, 100 parts of copper ashes, 50 parts of waste concretes, 50 parts of useless bricks, bagasse 200; Activator is 30 parts of cement, 90 parts in lime, 30 parts of carbide slags; 2 parts of auxiliary agent solid water glass, 8 parts in Tai-Ace S 150,10 parts in iron(ic) chloride, 4 parts of potassium aluminium sulfates, 6 parts in ferrous sulfate; Water reducer is 2.0 parts of calcium lignin sulphonates, 2.0 parts of sodium lignosulfonates, 1.0 parts of naphthalenesulfonates, 0.1 part of Sodium salts humic acids; 5.0 parts of polyvinyl acetate emulsions, 10.0 parts of organosilicon crylic acid latexs, 0.5 part of paraffin wax emulsions, 2.0 parts of polyvinyl alcohol, 2.5 parts of benzene emulsions, 30 parts of acrylic ester emulsions; 100 parts of phosphogypsum washess.
2) technology: the gelling material raw material by the prescription metering becomes granularity to account for 93% powder less than 0.08mm with activator, auxiliary agent, water reducer blend grinding; Phosphogypsum at first metering, rolling, be broken into granularity and account for particle more than 92% less than 5mm; Stopping composition mixes after broken, screening, metering, and its size-grade distribution is that 0.6-5mm accounts for 90%;
The gelling material that measures, activator, auxiliary agent, water reducer mixed powder are mixed with phosphogypsum, stacked 13 hours naturally, mix, add at last the aqueous solution stirring that polymer emulsion and phosphogypsum washes are formed again with packing material, churning time is 5min; The said mixture material is added hollow extrusion moulding in the single-lead-screw extruding briquetting machine, and natural curing is after 24 hours, sends into temperature and be that maintenance became product in 16 hours in 85 ℃ the saturation steam, and the pattern of this product is a hollow lath, and ultimate compression strength is 5.7MPa.
Embodiment 4
1) prescription is formed (physical measurement unit is mass parts):
Gelling material is 90 parts of phosphorus slags, 5 parts of mine tailings of calcining, 5 parts of calcining coal gangues; 600 parts of desulfurated plasters; Filler is 350 parts of gas-making cinders, 10 parts of wasting polypropylene plastics; Activator is 10 parts of unslaked limes, 80 parts of carbide slags; Auxiliary agent is 30 parts in a Tai-Ace S 150; Water reducer is 5.0 parts of calcium lignin sulphonates; 50 parts in tap water.
2) technology: the gelling material raw material by the prescription metering becomes granularity to account for 97% powder less than 0.08mm with activator, auxiliary agent, water reducer blend grinding; Desulfurated plaster at first metering, rolling, be broken into granularity and account for particle more than 98% less than 5mm; Stopping composition mixes after broken, screening, metering, and its size-grade distribution is that 0.6-5mm accounts for 91%;
The gelling material that measures, activator, auxiliary agent, water reducer mixed powder are mixed with phosphogypsum, stacked 3 hours naturally, mix, add at last the tap water aqueous solution again with packing material and stir, churning time is 5min; The said mixture material is added moulding in the block machine, and natural curing is after 6 hours, sends into temperature and be that maintenance became product in 16 hours in 85 ℃ the saturation steam, and product structure is a holllow building block, and ultimate compression strength is 6.8MPa.
Embodiment 5
1) prescription is formed (physical measurement unit is mass parts):
Gelling material is 40 parts in a flyash, 40 parts in slag, 20 parts of blast furnace slags; 500 parts of fluorgypsums; Filler is 290 parts of cast waste sands, 10 parts of waste polyethylene plastics; Activator is 90 parts of unslaked limes, 10 parts of cement; Auxiliary agent is 30 parts in a ferrous sulfate; Water reducer is 5.0 parts of sodium lignosulfonates; 280 parts in tap water.
2) technology: the gelling material raw material by the prescription metering becomes granularity to account for 95% powder less than 0.08mm with activator, auxiliary agent, water reducer blend grinding; Fluorgypsum at first metering, rolling, be broken into granularity and account for particle more than 96% less than 5mm; Stopping composition is through broken, screening, and its size-grade distribution is that 0.6-5mm accounts for 91%;
The gelling material that measures, activator, auxiliary agent, water reducer mixed powder are mixed with fluorgypsum, stacked 4 hours naturally, mix, add at last the tap water aqueous solution again with packing material and stir, churning time is 5min; The said mixture material is added casting in the concrete mold, and natural curing is after 24 hours, and it is that maintenance became product in 16 hours in 85 ℃ the saturation steam that temperature is sent in the demoulding.Product is the compact-type floor tile, and ultimate compression strength is 36MPa.
Embodiment 6:
Filler is changed into 50 parts of straw, 50 parts of waste polyethylene plastics; Basic recipe and technology is with embodiment 5, prepared material ultimate compression strength 22MPa, and folding strength is 8.4MPa.
Embodiment 7:
Filler is changed into 50 parts of wheat straws, 100 parts in sawdust, 50 parts of waste polyethylene plastics; Basic recipe and technology is with embodiment 3, prepared material ultimate compression strength 14MPa, and folding strength is 7.6MPa, density 1.23g/cm
3
Claims (2)
1, a kind of method for producing building material with low-temperature ceramic modified industry by-product gypsum is characterized in that:
Each component is pressed the mass ratio cooperation and is the gelling material raw material: industry by-product gypsum: filler material: activator: auxiliary agent: water reducer: polymer emulsion: solvent=100: 300~900: 50~500: 80~150: 12~30: 1.0~10: 0~50:50-500;
Described gelling material raw material comprises the yellow phosphorus slag, the Metal smelting slag, chemical waste gypsum relieving haperacidity slag, flyash, the calcining mine tailing, in calcining coal gangue and the calcining red mud three or more, industry by-product gypsum comprises desulfurized gesso of flue gas, phosphogypsum, the titanium gypsum, fluorgypsum, citric acid gypsum, in wet method manganese slag and the plumbous cadmia one or more, packing material comprises the municipal refuse incineration slag, the sludge incineration slag, coal-fired slag, flyash, the yellow phosphorus slag, the Metal smelting slag, metallurgy and cast waste sand, waste concrete and barren rock, in plant residuum and the plastic waste two or more; Described additive comprises activator, auxiliary agent, water reducer and polymer emulsion;
Activator comprises one or more in lime, cement, the carbide slag, auxiliary agent comprises two or more in solid water glass, Tai-Ace S 150, iron(ic) chloride, potassium aluminium sulfate and the ferrous sulfate, water reducer is two or more in calcium lignin sulphonate, sodium lignosulfonate, naphthalenesulfonate and the Sodium salts humic acids, and polymer emulsion comprises one or more in polyvinyl acetate emulsion, organosilicon crylic acid latex, paraffin wax emulsions, polyvinyl alcohol, benzene emulsion and the acrylic ester emulsion; Solvent is a kind of in tap water, industry by-product gypsum washes and the paper waste.
2, a kind of method for producing building material with low-temperature ceramic modified industry by-product gypsum is characterized in that: the production method by the described low-temperature ceramic modified industry of claim 1 by-product gypsum system building materials is finished according to the following steps,
1) raw material is handled: with behind the gelling material raw material drying, measuring back grinding respectively with activator, auxiliary agent, water reducer, to become granularity be to account for powder more than 90% less than 0.08mm, industry by-product gypsum grinds and to be broken for granularity and to account for particle more than 90% less than 5mm, packing material is broken for granularity 0.6-5mm and accounts for composite grain more than 90%, polymer emulsion and solvent after metering jointly dissolving become the aqueous solution;
2) mixing of powder: the industry by-product gypsum of measure the gelling material powder respectively, handling, mix earlier, stacked 3-24 hour naturally, add packing material and aqueous solutions of polymers mixing stirring 3~5min again and get mixed powder;
3) moulding: mixture uses compression moulding, extrusion moulding, vibratory compaction, casting or rolling balling-up to get formed body;
4) maintenance: the formed body 6~24h that rests, became product in 28 days in natural curing then, perhaps maintenance became product in 16 hours in being lower than 90 ℃ sweating room.
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