CN104043601B - A kind of substandard products automatic rejection machine - Google Patents
A kind of substandard products automatic rejection machine Download PDFInfo
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- CN104043601B CN104043601B CN201410134373.8A CN201410134373A CN104043601B CN 104043601 B CN104043601 B CN 104043601B CN 201410134373 A CN201410134373 A CN 201410134373A CN 104043601 B CN104043601 B CN 104043601B
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Abstract
The present invention be on a kind of substandard products automatic rejection machine, including：Frame, conveying device, device for eliminating, sensor and electrical control cubicles, described conveying device and device for eliminating is installed in frame, device for eliminating is located at the top of conveying device, device for eliminating does the left and right linear reciprocating motion vertical with the conveying direction of conveying device during work, the substandard products conveyed in conveying device are released to the both sides of conveying device, the rejecting of substandard products is completed.The bad part eject efficiency of substandard products automatic rejection machine of the present invention is very high, meanwhile, the profile of product is become more neat by rejecting machine, be conducive to rear end Palletizer code to go out pile shape more neat appearance, more firm.
Description
Technical field
The invention relates to bad part eject apparatus field, and in particular to a kind of substandard products automatic rejection machine.
Background technology
On the automatic packing ＆ palletizing line of modern chemical industry, food, feed, fertilizer etc., it is often necessary to which substandard products are installed
Removal equipment.Because completing the product of packaging due to the failure and other reasons of headend equipment, occur once in a while as weight is overproof or production
The substandard products of metal impurities have been mixed into product.In order to ensure product quality, people are typically in automated packaging equipment and automatic stacking
Erection weight is connected between equipment and rechecks machine, metal detection machine and bad part eject machine, if the overproof substandard products of weight occurs in production line
Or have metal impurities, after being detected by weight reinspection machine or metal detection machine, weight rechecks machine or metal detection chance by signal
The bad part eject machine for being connected to their rear ends is transferred to, production line can be removed out when substandard products are delivered to bad part eject machine, no
Enter back into the automatic stacking link of production line back end.
The bad part eject owner now socially used will have two kinds, and a kind of substantially technical scheme is mutually perpendicular to for two
Conveyer, wherein one be connected with automatic packing ＆ palletizing line straight line be Conveyor, the one of perpendicular installation
Platform is that elevating mechanism, when product on production line is normally conveyed, belt conveyor are provided with belt conveyor, belt conveyor
Strap surface is sunken under the conveyor surface of Conveyor, when occurring substandard products on production line, and the weight of front end rechecks machine or metal inspection
Survey machine will detect that signal is transferred to bad part eject machine, and when substandard products reach bad part eject machine, the straight line roller of bad part eject machine is defeated
Machine is sent to stop, belt conveyor rises the conveyor surface that substandard products are pulled away to straight line Conveyor, then belt conveyor starts handle
Substandard products are transferred out outside production line, and then belt conveyor is fallen again, the restarting operation of straight line Conveyor.This substandard products
Rejecting machine serves the function of bad part eject, but exposes during actual production use clearly disadvantageous, i.e., substandard products exist
When being rejected, straight line Conveyor must be stopped, and at this moment the product of its rear end can not just be conveyed forward again, if production
The conveying capacity of line is smaller, then its disclosure satisfy that substantially production needs, if but production line conveying capacity it is larger when, will result in production
The congestion of line, the production line of its rear end must all stop, and the efficiency to whole production line causes very big influence.
It is another to be just provided with the belt conveyor being connected with production line straight line or the side of chain scraper conveyor by cylinder
The push pedal of driving, when occurring substandard products on production line, the weight of front end, which rechecks machine or metal detection machine, will detect that signal is transferred to
Bad part eject machine, when substandard products reach bad part eject machine when, bad part eject machine push pedal action, by substandard products release belt conveyor or
The conveyor surface of chain scraper conveyor, completes the rejecting of substandard products.But there is very class with above-mentioned bad part eject machine in this bad part eject machine
As it is not enough, i.e., it can not meet needs when the conveying capacity on production line is larger, because its push pedal is also needed after substandard products are released
Retract original position, if original position is not retracted in push pedal, behind have product conveying again when coming, be product is knocked push pedal, production line
The conveying equipment of its front end can only be controlled to stop, the congestion of production line is so will also result in, the production line of its rear end is necessary
All stop, the efficiency to whole production line will also result in very big influence.
Therefore, it is that can improve the production efficiency of automatic packing ＆ palletizing line, it is necessary to develop rejecting more efficient
Bad part eject machine.But the bad part eject machine that disclosure satisfy that and so require is found no on present society.
As can be seen here, above-mentioned existing bad part eject machine is upper with using in structure, it is clear that still suffered from inconvenience and defect, and
Urgently it is further improved.In order to solve above-mentioned problem, relevant manufactures there's no one who doesn't or isn't painstakingly seek solution,
But have no that applicable design is developed completion always for a long time, and common product can solve the problem that above-mentioned ask without appropriate structure
Topic, this is clearly the problem of related dealer is suddenly to be solved.
The content of the invention
The problem of rejecting it is an object of the invention to solve existing bad part eject machine presence is inefficient, and provide a kind of
Reject more efficient substandard products automatic rejection machine.
The purpose of the present invention is realized using following technical scheme.A kind of substandard products automatic rejection machine, including：Frame,
Conveying device, device for eliminating, sensor and electrical control cubicles；Described conveying device, device for eliminating are installed in frame；Reject dress
Setting in the top of conveying device；Sensor is installed on the crossbeam of frame rear and front end；Described conveying device, device for eliminating
And sensor is electrically connected with electrical control cubicles respectively.
The purpose of the present invention can be also applied to the following technical measures to achieve further.
Preferably, a kind of foregoing substandard products automatic rejection machine, wherein described frame rear and front end is provided with U-lag.
Preferably, a kind of foregoing substandard products automatic rejection machine, wherein described conveying device is that chain scraper conveyor, roller are defeated
Send machine or spine roller conveyer.
Preferably, a kind of foregoing substandard products automatic rejection machine, wherein described device for eliminating has one to three, have two or
It is front and rear to be symmetrically installed along the conveying direction of conveying device at three.
Preferably, a kind of foregoing substandard products automatic rejection machine, wherein described device for eliminating includes：Reject plate, fitness machine
Structure and motor；Reject plate to be connected to below motion, motor passes through chain, timing belt or steel wire rope and motion
Mechanism is connected.
Preferably, a kind of foregoing substandard products automatic rejection machine, wherein described rejects unpowered roller of the plate by parallel installation
Cylinder is constituted, or the smooth metal plate in one piece of surface；Between the described transporting flat for rejecting plate lower edge and conveying device
Gap scope is 2-15 ㎜；The length of described rejecting plate and height are 0.8-2 times of substandard products profile, its direction of motion for it is defeated
The direction for sending the conveying direction of device perpendicular.
Preferably, a kind of foregoing substandard products automatic rejection machine, wherein described motion rear and front end is provided with roller,
Roller is placed in the U-lag of described frame rear and front end.
Preferably, a kind of foregoing substandard products automatic rejection machine, wherein described motor is frequency conversion braking motor or watched
Take motor.
Preferably, a kind of foregoing substandard products automatic rejection machine, wherein described sensor include into bag detection sensor and
Position-detection sensor；Enter bag detection sensor to be installed on center line of the described frame along conveying device conveying direction；Position
Detection sensor is installed on the rear and front end crossbeam of frame, and is divided into two groups, two groups of left and right along the conveying direction of conveying device
Sensor aligns with the left and right edges of conveying device respectively.
Preferably, a kind of foregoing substandard products automatic rejection machine, wherein the described frame left and right sides is separately installed with surface
Smooth oblique slide carriage, the oblique slide carriage is located under the transporting flat of conveying device；Described conveying device front end is provided with straight with it
The buffer conveyor of line connection.
By above-mentioned technical proposal, a kind of substandard products automatic rejection machine of the invention at least has following advantages and beneficial effect：
According to a kind of substandard products automatic rejection machine of the invention, it is rejected, and efficiency is very high, and handling capacity hourly can reach 3000 bags
More than, when being rejected to substandard products, conveyer need not stop, and can reject substandard products to the both sides of production line；Rejecting machine
On can have two bad part eject stations, can reject such as the overproof product of weight or have the substandard products of metal impurities respectively.Conveying dress
The design of Conveyor is set to, product may also function as the effect of profile arrangement during by bad part eject machine, pass through
Making the profile of product afterwards becomes more neat, is conducive to rear end Palletizer code to go out pile shape more neat appearance, more firm.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, and in order to allow the above and other objects, features and advantages of the present invention can
Become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, describe in detail as follows.
Brief description of the drawings
Fig. 1 is a kind of front view of substandard products automatic rejection machine embodiment of the invention.
Fig. 2 is a kind of top view of substandard products automatic rejection machine embodiment of the invention.
【Main element symbol description】
1:Frame 2:Conveying device
3:Device for eliminating 31:Reject plate
32:Motion 33:Motor
4:Oblique slide carriage 5:Buffer conveyor
61:Enter bag detection sensor 62:Position-detection sensor
7:Electrical control cubicles
Embodiment
Further to illustrate the present invention to reach the technological means and effect that predetermined goal of the invention is taken, below in conjunction with
Accompanying drawing and preferred embodiment, to according to a kind of embodiment, structure, the feature of substandard products automatic rejection machine proposed by the present invention
And its effect, describe in detail as after.
As Figure 1-Figure 2, the substandard products automatic rejection machine described in present pre-ferred embodiments includes：Frame 1, conveying device
2, device for eliminating 3, sensor 61,62, and electrical control cubicles 7, described conveying device 2 and device for eliminating 3 is installed in frame 1,
Device for eliminating 3 is located at the top of conveying device 2.Conveying device 2, device for eliminating 3 and sensor 61,62 respectively with electrical control cubicles 7
It is electrically connected.
In order to reduce frictional force of the bagged product with conveying device 2 during the rejecting of device for eliminating 3, reduce whole when rejecting
The vibrations of individual frame 1, described conveying device 2 uses Conveyor；In order that bagged product is outer after by conveying device
Shape is more neat, is conducive to the stacking of rear end, and described conveying device 2 can use the more preferable spine roller conveyer of shaping effect.This
Outside, described conveying device 2 can also use chain scraper conveyor.
In order that more steady and noise is lower in the process of running for conveying device 2, the roller of described Conveyor
Using gear driving and mutually transmission；If roller rotating speed is not high, roller can also be driven and be driven using synchronous pulley；If to operation
Noise requirements are not high, and are more easily installed, and roller can also use chain wheel drive and transmission.
Described device for eliminating 3 is mainly made up of rejecting plate 31, motion 32, motor 33, is rejected plate 31 and is connected
Below motion 32, the roller at the two ends of motion 32 is placed in the U-lag of the rear and front end of frame 1, motor 33
The left and right vertical with the conveying direction of conveying device 2 is done by chain, timing belt or Steel rope drive motion 32 back and forth straight
Line is moved, and the substandard products conveyed in conveying device 2 are released to the both sides of conveying device 2, completes the rejecting of substandard products.It is packed in order to reduce
Product, with rejecting the frictional force between plate 31, reduces bagged product deformation, the described design system of rejecting plate 31 during rejecting
Cause to be made up of the unpowered roller of several parallel installations；In order to reduce the noise during pushing, described rejecting plate 31
Can also be designed and manufactured into one piece of smooth metal plate in surface, such as stainless steel plate, or general steel plate surface do chromium plating, it is zinc-plated anti-
Rust processing；In order to obtain preferable pushing effect, described rejects the lower edge of plate 31 and the transporting flat gap control of conveying device 2
System is within 2-15 ㎜, the length of described rejectings plate and be highly 0.8-2 times of substandard products profile.Described motor 33
Using frequency conversion braking motor, if to obtain more accurate stopping positioning, servomotor can also be used；In order to reduce motion
The bounce and noise during the linear reciprocating motion of left and right are done by mechanism 32, can be changed to the walking roller at its two ends by cylindrical wheel
Kidney-shaped wheel, with the material processing and fabricating such as nylon or cast iron, cast copper, while being driven using chain, timing belt or steel wire rope to it.
In order to extend the function of rejecting machine, it can realize while rejecting as weight is overproof and has time of metal impurities
Different stations are respectively placed in after product, and rejecting, the rejecting dress described in two even three can also be installed in frame 1
3 are put, one is used to reject the overproof substandard products of weight, and one is used for rejecting and there are metal impurities substandard products, and one is used to reject profile superelevation
Substandard products.The conveying direction of described two or three device for eliminating 3 along conveying device 2, it is front and rear to be symmetrically installed.
The sensing that detection substandard products enter the position of conveying device 2 and the run location of device for eliminating 3 is installed in described frame 1
Device, wherein：Detection substandard products are installed along the conveying direction center line of conveying device 2, the top of conveying device 2 in described frame 1 to enter
Bag detection sensor 61 is entered in conveying device 2 position, for detecting substandard products and detection signal being transferred into control system, by controlling
System controls the action of device for eliminating 3, realizes automatic rejection.Two groups of left and right is installed on the rear and front end crossbeam of frame 1 to examine respectively
The position-detection sensor 62 of the movement position of device for eliminating 3 is surveyed, two sensors align with the left and right edges of conveying device respectively,
For detecting device for eliminating 3 and detection signal being transferred into control system, the rejecting campaign of device for eliminating 3 is controlled by control system
Position.Described sensor 61,62 uses photoelectric sensor.
In order that substandard products are being removed out behind the both sides of conveying device 2 and can smoothly slided on specified station, it is to avoid bag
Pack is damaged, and the smooth oblique slide carriage 4 in surface is separately installed with the left and right sides of described frame 1, and the oblique slide carriage 4 is located at conveying
Under the transporting flat of device 2.
In order to meet bad part eject needs of the output than larger and product the irregular production line of conveying spacing,
The buffer conveyor 5 being connected with its straight line can be installed in the described front end of conveying device 2, when the substandard products of front end not yet complete to pick
Except when, rear end conveying product can stop in buffer conveyor 5 wait, it is to avoid the substandard products of front end are not yet completed, device for eliminating 3
Original position is not returned to, end product enters conveying device 2, causes equipment to block, production disruption；Described buffer conveyor 5 is skin
Band conveyer；Described buffer conveyor can install one, in order to ensure reliability that production line is higher, can also install simultaneously
Two to three.
The substandard products automatic rejection machine course of work of the present invention is as follows：This substandard products automatic rejection machine is connected to the weight of production line
Reinspection machine, the rear end of metal detection machine and startup are measured, when the product conveyed on production line occurs occurring in that weight in exception, such as product
The overproof substandard products of amount, substandard products are detected when rechecking machine by weight, and weight rechecks time that machine transfers signals to its one end
Product automatic rejection machine, when substandard products are transported into the conveying device of substandard products automatic rejection machine, is installed on frame 1 along conveying device 2
Conveying direction center line, bag detection sensor 61 of entering of the top of conveying device 2 have detected substandard products into conveying device 2 and in place,
Electrical control cubicles 7 are transferred signals to, it is straight that electrical control cubicles 7 control device for eliminating 3 of the initial position on the left side of conveying device 2 to do level to the right
Line rejects motion, rejects plate 31 and promotes substandard products to move right in the left side of substandard products, when on the right side of the rear and front end crossbeam of frame 1
One group of position-detection sensor 62 detection device for eliminating 3 when moving to the right hand edge of conveying device 2, the control of electrical control cubicles 7 its stop
Only, substandard products are removed out the conveyor surface of conveying device 2 and slip into weight along the oblique slide carriage 4 for being installed on the right side of conveying device 2 and surpass
Poor station, completes a bad part eject；When there are substandard products to enter conveying device 2 again, enter bag detection sensor 61 and detected time
Product enter conveying device 2 and in place, transfer signals to electrical control cubicles 7, electrical control cubicles 7 control to stop on the right of device for eliminating 3 to
A left side does horizontal linear and rejects motion, rejects plate 31 and promotes substandard products to be moved to the left on the right side of substandard products, when two before and after frame 1
When one group of position-detection sensor 62 detection device for eliminating 3 on the left of end floor beam moves to the left hand edge of conveying device 2, electrical control cubicles
Its stopping of 7 controls, substandard products are removed out the conveyor surface of conveying device 2 and slided along the oblique slide carriage 4 for being installed on the left side of conveying device 2
Enter the overproof station of weight, a bad part eject is completed again；Thus and thus, once occurring substandard products on production line, it will be rejected respectively
Onto the specified station of the left and right sides of automatic rejection machine, substandard products automatic rejection function is realized.
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention, though
So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any to be familiar with this professional technology people
Member, without departing from the scope of the present invention, when the technology contents using the disclosure above make a little change or modification
For the equivalent embodiment of equivalent variations, as long as being the content without departing from technical solution of the present invention, the technical spirit according to the present invention
Any simple modification, equivalent variations and the modification made to above example, in the range of still falling within technical solution of the present invention.
Claims (10)
1. a kind of substandard products automatic rejection machine, it is characterised in that including：
Frame, conveying device, device for eliminating, sensor and electrical control cubicles；
Described conveying device, device for eliminating are installed in frame；Device for eliminating is located at the top of conveying device, is rejected during work
Device does the left and right linear reciprocating motion vertical with the conveying direction of conveying device, conveying direction of the device for eliminating along conveying device
Vertical often moves once from left to right or from right to left, completes a bad part eject, by the substandard products conveyed in conveying device certainly
The dynamic specified station released to the left and right sides of automatic rejection machine；
The sensor is included into bag detection sensor and position-detection sensor, it is described enter bag detection sensor be used to detecting time
The position that product enter in the conveying device, the position-detection sensor is used for the movement position for detecting the device for eliminating；
Conveying direction of the position-detection sensor along conveying device be divided into left and right two groups, left and right two sensors respectively with it is defeated
The left and right edges of device are sent to align；
Described conveying device, device for eliminating and sensor is electrically connected with electrical control cubicles respectively.
2. a kind of substandard products automatic rejection machine according to claim 1, it is characterised in that：Described frame rear and front end is set
There is U-lag.
3. a kind of substandard products automatic rejection machine according to claim 1, it is characterised in that：Described conveying device is that carrier bar is defeated
Send machine, Conveyor or spine roller conveyer.
4. a kind of substandard products automatic rejection machine according to claim 1, it is characterised in that：Described device for eliminating has one to three
Individual, front and rear to be symmetrically installed along the conveying direction of conveying device when having two or three, one is used to reject the overproof substandard products of weight,
One is used for rejecting and has metal impurities substandard products, the substandard products for rejecting profile superelevation.
5. a kind of substandard products automatic rejection machine according to claim 1, it is characterised in that：Described device for eliminating includes：Pick
Except plate, motion and motor；Plate is rejected to be connected to below motion, motor by chain, timing belt or
Steel wire rope is connected with motion.
6. a kind of substandard products automatic rejection machine according to claim 5, it is characterised in that：Described rejecting plate is installed by parallel
Unpowered roller constitute, or the smooth metal plate in one piece of surface；Described plate lower edge and the conveying device rejected
Transporting flat interstice coverage is 2-15 ㎜；The length and height of described rejecting plate are 0.8-2 times of substandard products profile, and it is moved
Direction is the direction perpendicular with the conveying direction of conveying device.
7. a kind of substandard products automatic rejection machine according to claim 5, it is characterised in that：Described motion rear and front end
Roller is installed, roller is placed in the U-lag of described frame rear and front end.
8. a kind of substandard products automatic rejection machine according to claim 5, it is characterised in that：Described motor is frequency conversion system
Dynamic motor or servomotor.
9. a kind of substandard products automatic rejection machine according to claim 1, it is characterised in that：It is described enter bag detection sensor peace
On center line loaded on described frame along conveying device conveying direction；The position-detection sensor is installed on front and rear the two of frame
On end floor beam.
10. a kind of substandard products automatic rejection machine according to claim 1, it is characterised in that：The described frame left and right sides point
The smooth oblique slide carriage in surface is not installed, the oblique slide carriage is located under the transporting flat of conveying device；Described conveying device front end
The buffer conveyor being connected with its straight line is installed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410134373.8A CN104043601B (en) | 2014-04-02 | 2014-04-02 | A kind of substandard products automatic rejection machine |
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| CN201410134373.8A CN104043601B (en) | 2014-04-02 | 2014-04-02 | A kind of substandard products automatic rejection machine |
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| CN104043601B true CN104043601B (en) | 2017-08-25 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108732096B (en) * | 2018-05-21 | 2021-03-16 | 嘉善信道五金塑料模具厂 | Module detecting and removing device |
| CN109225920A (en) * | 2018-11-19 | 2019-01-18 | 佛山市奥楷机械科技有限公司 | Material detects screening plant |
| CN109482522B (en) * | 2018-12-28 | 2024-04-19 | 宁波中亿自动化装备有限公司 | Defective product picking assembly |
| CN111780966B (en) * | 2020-06-10 | 2022-02-22 | 佛山博斯途密封技术有限公司 | Sealing washer size rechecking device with reject function |
| CN111731605A (en) * | 2020-06-10 | 2020-10-02 | 红云红河烟草(集团)有限责任公司 | Cigarette packet transmission detection method of cigarette packet packaging machine |
| CN112660517A (en) * | 2020-12-29 | 2021-04-16 | 蒋柏成 | A loss prevention type substandard product removing devices for automatic cartoning machine |
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