CN104036890A - Heating-injecting integrated system for composite insulator - Google Patents
Heating-injecting integrated system for composite insulator Download PDFInfo
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- CN104036890A CN104036890A CN201410257050.8A CN201410257050A CN104036890A CN 104036890 A CN104036890 A CN 104036890A CN 201410257050 A CN201410257050 A CN 201410257050A CN 104036890 A CN104036890 A CN 104036890A
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- injector
- guide rail
- reset
- slide block
- cylinder
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Abstract
The invention relates to a heating-injecting integrated system for a composite insulator. The heating-injecting integrated system comprises a pre-drier, an injector, clamping mechanisms and a support mechanism, wherein the pre-drier, the injector and the support mechanism are sequentially arranged; the injection platform of the injector is slightly lower than the heating platform of the pre-drier; the clamping mechanisms are installed at the both ends of the injector. The heating-injecting integrated system disclosed by the invention has the following advantages that: by using the system, injection can be directly carried out after pre-heating for a mandrel, heat loss can be furthest reduced, and a bonding force between the mandrel and an umbrella skirt is improved.
Description
Technical field
The present invention relates to a kind of composite insulator production system, composite insulator heating injection Intergration system.
Background technology
Composite insulator is a kind of special insulation control, can in overhead transmission line, play an important role.In one's early years, insulator is used for electric pole, along with scientific and technological development, slowly develops in one end of high-tension bus-bar connection tower and has hung the insulator of a lot of plate-likes, and it,, in order to increase creepage distance, is made up of glass or pottery conventionally, is just insulator.Insulator plays two basic roles in overhead transmission line, be support wire and prevent electric current return ground, these two effects must be guaranteed, insulator should be because environment and the electric loading condition various dynamo-electric stress causing that changes lost efficacy, otherwise insulator just can not produce great effect, will damage use and the service life of whole piece circuit.
At present, in the production process of composite insulator, because the temperature of plug itself is lower, and the temperature of full skirt is higher, therefore in order to improve bonding force between the two, need to preheat plug.In the prior art, preheating of plug carried out with injecting to separate, and by transferring to injection process after plug heating time, some heat can lose, and while causing injecting, bonding force between the two reduces, and finally can have influence on the qualification rate of insulator.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of plug thermal loss that reduces, and increases the composite insulator heating injection Intergration system of the bonding force between full skirt and plug.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of composite insulator heating injection Intergration system, and its innovative point is: comprise pre-drier, injector, gripping body and supporting mechanism;
Described pre-drier, injector and supporting mechanism set gradually, and the injection platform of injector, a little less than the heating platform of pre-drier, is installed gripping body at the two ends of injector.
Further, described supporting mechanism comprises supporting bracket, and described supporting bracket has several, distributes successively along the long axis direction of injector, has the arc-shaped groove that an appearance insulator is put in the center of the frame of support.
Further, described gripping body comprises mechanical clamp, guide rail, adjustable shelf, reset cylinder and drive motors B, and described adjustable shelf is located on guide rail, and this adjustable shelf bottom is provided with reset cylinder, and the slide block dropping on guide rail is installed in the bottom of reset cylinder; On guide rail, be provided with the driving cylinder that can drive slide block to move back and forth; On adjustable shelf, be provided with at least one group for clamping the mechanical clamp of insulator umbrella, described adjustable shelf can be driven and stretched into or stretch out injector inside by driving cylinder, vertical setting between described guide rail and injector, the lower end of described gripping body is provided with resetting device.
Further, described resetting device comprises drawback cylinder, reset guide rail and reset slide block, described reset guide rail is along the long axis direction setting of injector, in reset guide rail, be provided with the reset slide block matching with it, described reset slide block is fixedly connected with the lower end of guide rail, and described reset slide block can be driven and be moved back and forth by drawback cylinder.
The invention has the advantages that: utilize mechanical clamp to capture plug, recycling reset cylinder rises, drive gripping body to move ahead after certain distance by drawback cylinder, reset cylinder declines, then drawback cylinder drives gripping body to return identical distance, so repeatedly carries out, and adopts native system can make plug directly inject after preheating, can reduce to greatest extent thermal loss, improve the bonding force between plug and full skirt.
Brief description of the drawings
Fig. 1 is the supporting mechanism schematic diagram of composite insulator heating injection Intergration system of the present invention.
Fig. 2 is the gripping body schematic diagram of composite insulator heating injection Intergration system of the present invention.
Fig. 3 is the resetting device schematic diagram of composite insulator heating injection Intergration system of the present invention.
Embodiment
Schematic diagram is as shown in Figure 1, Figure 2 and Figure 3 known, and composite insulator heating injection Intergration system of the present invention comprises pre-drier, injector, gripping body and supporting mechanism.
Pre-drier, injector and supporting mechanism set gradually, and the injection platform of injector, a little less than the heating platform of pre-drier, is installed gripping body at the two ends of injector.
Supporting mechanism comprises supporting bracket 2, and supporting bracket 2 has several, distributes successively along the long axis direction of injector, has the arc-shaped groove 1 that an appearance insulator is put in the center of the frame 2 of support.
Gripping body comprises mechanical clamp 5, guide rail 4, adjustable shelf 3, reset cylinder 6 and drive motors B, adjustable shelf 3 is located on guide rail 4, these adjustable shelf 3 bottoms are provided with reset cylinder 6, the slide block 7 dropping on guide rail 4 is installed in the bottom of reset cylinder 6, the grooved of indent is made in the lower surface of this slide block 7, in grooved, be provided with roller, a driving cylinder 8 that can drive slide block 7 to move back and forth is installed in the upper end of guide rail 4; Vertical setting between guide rail 4 and injector is provided with at least one group for clamping the mechanical clamp 5 of insulator umbrella on adjustable shelf 3, and adjustable shelf 3 can be driven and be stretched into or stretch out injector inside by driving cylinder 8, is provided with resetting device in the lower end of gripping body.
Resetting device comprises drawback cylinder 9, reset guide rail and reset slide block 8, reset guide rail is along the long axis direction setting of injector, in reset guide rail, be provided with the reset slide block 8 matching with it, reset slide block 8 is fixedly connected with the lower end of guide rail 4, and reset slide block 8 can be driven and be moved back and forth by drawback cylinder 9.
More than show and described general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and specification, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (4)
1. a composite insulator heating injection Intergration system, is characterized in that: comprise pre-drier, injector, gripping body and supporting mechanism;
Described pre-drier, injector and supporting mechanism set gradually, and the injection platform of injector, a little less than the heating platform of pre-drier, is installed gripping body at the two ends of injector.
2. composite insulator heating injection Intergration system according to claim 1, it is characterized in that: described supporting mechanism comprises supporting bracket, described supporting bracket has several, long axis direction along injector distributes successively, has the arc-shaped groove that an appearance insulator is put in the center of the frame of support.
3. composite insulator heating injection Intergration system according to claim 1, it is characterized in that: described gripping body comprises mechanical clamp, guide rail, adjustable shelf, reset cylinder and drive motors B, described adjustable shelf is located on guide rail, this adjustable shelf bottom is provided with reset cylinder, and the slide block dropping on guide rail is installed in the bottom of reset cylinder; On guide rail, be provided with the driving cylinder that can drive slide block to move back and forth; On adjustable shelf, be provided with at least one group for clamping the mechanical clamp of insulator umbrella, described adjustable shelf can be driven and stretched into or stretch out injector inside by driving cylinder, vertical setting between described guide rail and injector, the lower end of described gripping body is provided with resetting device.
4. composite insulator heating injection Intergration system according to claim 3, it is characterized in that: described resetting device comprises drawback cylinder, reset guide rail and reset slide block, described reset guide rail is along the long axis direction setting of injector, in reset guide rail, be provided with the reset slide block matching with it, described reset slide block is fixedly connected with the lower end of guide rail, and described reset slide block can be driven and be moved back and forth by drawback cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410257050.8A CN104036890B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator hot injection Intergration system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410257050.8A CN104036890B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator hot injection Intergration system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104036890A true CN104036890A (en) | 2014-09-10 |
| CN104036890B CN104036890B (en) | 2016-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410257050.8A Active CN104036890B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator hot injection Intergration system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105957663A (en) * | 2016-06-30 | 2016-09-21 | 江苏祥源电气设备有限公司 | Composite insulator drying and injecting system |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1549049A (en) * | 1976-12-09 | 1979-08-01 | Villamos Ipari Kutato Intezet | Shedded insulators for electrical power lines and a process and apparatus for the production thereof |
| CN101386199A (en) * | 2007-09-11 | 2009-03-18 | 江苏长弓电力设备有限公司 | Double module injection molding technique of extra-high voltage combined insulator |
| CN201302885Y (en) * | 2008-08-26 | 2009-09-02 | 江苏祥源电气设备有限公司 | Demoulding device of composite insulator |
| CN202862560U (en) * | 2012-10-12 | 2013-04-10 | 江苏祥源电气设备有限公司 | Safety structure of compound insulator injection machine synchronizing device |
| CN103035347A (en) * | 2012-12-25 | 2013-04-10 | 河北硅谷化工有限公司 | Ceramic composite insulator, mould and manufacturing process |
| CN203931681U (en) * | 2014-06-11 | 2014-11-05 | 江苏祥源电气设备有限公司 | A kind of composite insulator heating injection Intergration system |
-
2014
- 2014-06-11 CN CN201410257050.8A patent/CN104036890B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1549049A (en) * | 1976-12-09 | 1979-08-01 | Villamos Ipari Kutato Intezet | Shedded insulators for electrical power lines and a process and apparatus for the production thereof |
| CN101386199A (en) * | 2007-09-11 | 2009-03-18 | 江苏长弓电力设备有限公司 | Double module injection molding technique of extra-high voltage combined insulator |
| CN201302885Y (en) * | 2008-08-26 | 2009-09-02 | 江苏祥源电气设备有限公司 | Demoulding device of composite insulator |
| CN202862560U (en) * | 2012-10-12 | 2013-04-10 | 江苏祥源电气设备有限公司 | Safety structure of compound insulator injection machine synchronizing device |
| CN103035347A (en) * | 2012-12-25 | 2013-04-10 | 河北硅谷化工有限公司 | Ceramic composite insulator, mould and manufacturing process |
| CN203931681U (en) * | 2014-06-11 | 2014-11-05 | 江苏祥源电气设备有限公司 | A kind of composite insulator heating injection Intergration system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105957663A (en) * | 2016-06-30 | 2016-09-21 | 江苏祥源电气设备有限公司 | Composite insulator drying and injecting system |
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| CN104036890B (en) | 2016-04-06 |
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