CN103996468B - A kind of composite insulator compression bonding apparatus - Google Patents
A kind of composite insulator compression bonding apparatus Download PDFInfo
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- CN103996468B CN103996468B CN201410257062.0A CN201410257062A CN103996468B CN 103996468 B CN103996468 B CN 103996468B CN 201410257062 A CN201410257062 A CN 201410257062A CN 103996468 B CN103996468 B CN 103996468B
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- lower guide
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Abstract
The present invention relates to a kind of composite insulator compression bonding apparatus and comprise plug, flange, the press-connection machine that plug is crimped with end flange and the plug supporting seat supporting plug, described press machine is also provided with flange hole aligning apparatus, described flange hole aligning apparatus mainly comprises flange hole alignment detection assembly, flange rotary assembly and controller, and described flange hole alignment detection assembly mainly comprises photoelectric detection switch and adjusting part; Described adjusting part has one group, is symmetricly set on the outside of two end flanges respectively, and the described up-down adjustment assembly often held forms by slide block A, slide block B, slide block C and upper/lower guide; Described flange rotary assembly is made up of pulley and pulley connecting rod; Described controller is by the electric machine rotation of the signal controlling pulley of photoelectric detection switch.The invention has the advantages that: adopt this device, when effectively improve crimping, flange hole alignment speed, ensure that the production efficiency of product.
Description
Technical field
The present invention relates to a kind of composite insulator injection mould, particularly a kind of composite insulator compression bonding apparatus.
Background technology
Composite insulator is as insulator product of new generation, and its main body is made up of the gold utensil at plug, the silica gel sheath being wrapped in mandrel outer and cluster parachute and two ends usually.Wherein the kind of composite insulator hardware has, single ears composite insulator hardware, suspension ring composite insulator hardware, Y type composite insulator hardware, bulb ball-and-socket composite insulator hardware, flange composite insulator hardware, cross-arm composite insulator hardware, needle type composite insulator gold utensil and railway specific complex insulator hardware.
The preparation technology of the cluster parachute of composite insulator comprises: refining glue, plug polishing, plug crimp and injection moulding with end metal fitting.
In current art, flange composite insulator, when plug crimps with end flange, it adopts and manually visually observes, and the flange hole of the flange at its two ends is alignd, is then crimped with end flange by plug by press-connection machine, the flange hole alignment thereof of the flange at above-mentioned two ends, employing manual type is carried out, and its alignment procedures is complicated, and aligning efficiency is low.
Therefore research and develop a kind of device not needing manually to make flange hole align must go, through retrieval related documents, do not find the technical scheme identical with the present invention.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of composite insulator compression bonding apparatus that automatically can make the flange hole alignment of plug two ends.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of composite insulator compression bonding apparatus, comprise plug, flange, the press-connection machine that plug is crimped with end flange and the plug supporting seat supporting plug, its innovative point is: press machine is also provided with flange hole aligning apparatus, described flange hole aligning apparatus mainly comprises flange hole alignment detection assembly, flange rotary assembly and controller
Described flange hole alignment detection assembly mainly comprises photoelectric detection switch and adjusting part; Described adjusting part has one group, is symmetricly set on the outside of two end flanges respectively, and the described up-down adjustment assembly often held forms by slide block A, slide block B, slide block C and upper/lower guide; Described upper/lower guide is a body of rod, is positioned at the outside of flange and is vertically fixed on plug supporting seat; Described slide block A is arranged on the bottom of upper/lower guide near the position of flange bottom, and this slide block A can slide up and down with upper/lower guide and coordinate, and can lock onto upper/lower guide; Described slide block B is arranged on the position of top near flange hole of upper/lower guide, and this slide block B can slide up and down with upper/lower guide and coordinate, and can lock onto upper/lower guide, and described slide block B also has guide rail; Described slide block C has two, between the upper and lower every and slide up and down and be arranged in slide block B, and can to lock and slide block B, in these two slide block C, to there is a pair of threaded adjusting bar, and two slide block C correspondences are arranged on the screw thread places of two threaded adjusting bar; Described photoelectric detection switch has two groups, symmetry is fixed on two slide block C outside flange two ends, can movement on the contrary up and down in slide block B, can move up and down on upper/lower guide, the described light often organizing photoelectric detection switch is all arranged along the axis direction correlation of plug simultaneously simultaneously;
Described flange rotary assembly is made up of pulley and pulley connecting rod, the bottom of described pulley support flange, and is fixedly connected with slide block A by pulley connecting rod, and described pulley is driven by motor;
Described controller is by the electric machine rotation of the signal controlling pulley of photoelectric detection switch.
Further, described pulley is nylon pulley.
Further, described upper/lower guide and slide block A all have the scale of above-below direction.
Further, described plug supporting seat is also provided with plug clamping device, described plug clamping device is made up of cylinder and the cylinder saddle be vertically fixed in the middle part of plug supporting seat, described cylinder and cylinder saddle have two, centered by the axis of plug, line is symmetricly set on the both sides of plug, described cylinder is arranged on the upper end of cylinder saddle, and arrange along the diametric(al) of plug, the piston rod of described cylinder is also connected with plug gripping sleeve, described plug gripping sleeve be one clamping plug side curved.
The invention has the advantages that: 1. first by regulating two threaded adjusting bar, the spacing of the light of two groups of photoelectric detection switch is made to equal the diameter of flange hole, then by adjusting slider C, two groups of photoelectric detection switch are made to meet the flange hole of the composite insulator of different size at vertical direction, subsequently make flange rotary by flange rotary assembly, coordinate with photoelectric detection switch, under the control of the controller, automatically make two ends flange rotary to flange hole aligned position, finally by press-connection machine, flange is crimped with plug, it is simple to operate, effectively improves crimping speed; 2. pulley is nylon pulley, and flange can not be skidded on pulley; 3. upper/lower guide described in and slide block B all has the scale of above-below direction, make after the distance of the photoelectric detection switch of end flange sets, the photoelectric detection switch of other end flange can regulate very soon according to the adjustment scale of last group, improve the alignment efficiency of flange hole, and alignment is more accurate; 4. this device also has a plug clamping device, and plug is fixed, thus because of the rotation of flange, transfer can not occur.
Accompanying drawing explanation
Fig. 1 is the vertical view of a kind of composite insulator compression bonding apparatus of the present invention.
Fig. 2 is the end view of the part A of Fig. 1.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described:
Embodiment 1
Composite insulator compression bonding apparatus as a kind of in Fig. 1, comprise the plug supporting seat 4 making plug 1, flange 2, press-connection machine 3 and support plug, described flange 2 has flange hole 5, described press machine 2 is also provided with flange hole aligning apparatus, described flange hole aligning apparatus mainly comprises flange hole alignment detection assembly, flange rotary assembly and controller
Described flange hole alignment detection assembly mainly comprises photoelectric detection switch 6 and adjusting part; Described adjusting part has one group, is symmetricly set on the outside of two end flanges 2 respectively, and the described up-down adjustment assembly often held forms by slide block A7, slide block B 8, slide block C9 and upper/lower guide 10; Described upper/lower guide 10 is a body of rod, is positioned at the outside of flange 2 and is vertically fixed on plug supporting seat 4; Described slide block A7 is arranged on the bottom of upper/lower guide 10 near the position of flange 2 bottom, and this slide block A7 can slide up and down with upper/lower guide 10 and coordinate, and by screw lock in upper/lower guide 10; Described slide block B 8 is arranged on the top of upper/lower guide 10 near the position of flange hole 5, and this slide block B 8 can slide up and down with upper/lower guide 10 and coordinate, and by screw lock in upper/lower guide 10, described slide block B 8 also has guide rail; Described slide block C9 has two, between the upper and lower every and slide up and down and be arranged in slide block B 8, and by screw lock and slide block B, in these two slide block C9, there is a pair of threaded adjusting bar 11, and two slide block C correspondences are arranged on the screw thread places of two threaded adjusting bar; Described photoelectric detection switch has two groups, symmetry is fixed on two slide block C9 outside flange two ends, can movement on the contrary up and down in slide block B 8, can move up and down on upper/lower guide 10, the described light often organizing photoelectric detection switch 6 is all arranged along the axis direction correlation of plug 1 simultaneously simultaneously;
Described flange rotary assembly is made up of pulley 12 and pulley connecting rod 13, the bottom of described pulley 12 pivot flange 2, and is fixedly connected with slide block A9 by pulley connecting rod 13, and described pulley 12 is driven by motor;
Described controller is by the electric machine rotation of the signal controlling pulley 12 of photoelectric detection switch 6.
Preferred in the present embodiment, described pulley 12 is nylon pulley; Described upper/lower guide 10 and slide block B 8 all have the scale of above-below direction; Described plug supporting seat 4 is also provided with plug clamping device, described plug clamping device is made up of cylinder 14 and the cylinder saddle 15 be vertically fixed in the middle part of plug supporting seat 4, described cylinder 14 and cylinder saddle 15 have two groups, centered by the axis of plug, line is symmetricly set on the both sides of plug 1, described cylinder 14 is arranged on the upper end of cylinder saddle 15, and arrange along the perpendicular diametric two ends of plug, the piston rod of described cylinder 14 is also connected with plug gripping sleeve 16, described plug gripping sleeve 16 be one clamping plug 1 side curved.
During use, the first step: by regulating two threaded adjusting bar 11, make the spacing of the light of two groups of photoelectric detection switch 6 equal the diameter of flange hole 5; Second step, by adjusting slider C9, makes two groups of photoelectric detection switch 6 meet the flange hole of the composite insulator of different size at vertical direction; 3rd step, makes cylinder about 14 clamp plug 2; 4th step, coordinates with photoelectric detection switch while flange 2 being rotated by motorized driver pulley 12, under the control of the controller, automatically makes two end flanges 2 rotate to flange hole 5 aligned position; 5th step, makes flange 5 complete with plug 1 by press-connection machine 3 and crimps.
Claims (4)
1. a composite insulator compression bonding apparatus, comprise plug, flange, the press-connection machine that plug is crimped with end flange and the plug supporting seat supporting plug, it is characterized in that: press-connection machine is also provided with flange hole aligning apparatus, described flange hole aligning apparatus mainly comprises flange hole alignment detection assembly, flange rotary assembly and controller
Described flange hole alignment detection assembly mainly comprises photoelectric detection switch and adjusting part; Described adjusting part has one group, is symmetricly set on the outside of two end flanges respectively, and the described adjusting part often held forms by slide block A, slide block B, slide block C and upper/lower guide; Described upper/lower guide is a body of rod, is positioned at the outside of flange and is vertically fixed on plug supporting seat; Described slide block A is arranged on the bottom of upper/lower guide near the position of flange bottom, and this slide block A can slide up and down with upper/lower guide and coordinate, and can lock onto upper/lower guide; Described slide block B is arranged on the position of top near flange hole of upper/lower guide, and this slide block B can slide up and down with upper/lower guide and coordinate, and can lock onto upper/lower guide, and described slide block B also has guide rail; Described slide block C has two, between the upper and lower every and slide up and down and be arranged in slide block B, and can slide block B be lock onto, in these two slide block C, there is a pair of threaded adjusting bar, and two slide block C correspondences are arranged on the screw thread places of two threaded adjusting bar; Described photoelectric detection switch has two groups, symmetry is fixed on two slide block C outside flange two ends, enable photoelectric detection switch movement on the contrary up and down in slide block B, can move up and down on upper/lower guide, the described light often organizing photoelectric detection switch is all arranged along the axis direction correlation of plug simultaneously;
Described flange rotary assembly is made up of pulley and pulley connecting rod, the bottom of described pulley support flange also can drive flange rotary, and be fixedly connected with slide block A by pulley connecting rod, make it can move up and down on described upper/lower guide, described pulley is driven by motor;
Described controller is by the electric machine rotation of the signal controlling pulley of photoelectric detection switch.
2. a kind of composite insulator compression bonding apparatus according to claim 1, is characterized in that: described pulley is nylon pulley.
3. a kind of composite insulator compression bonding apparatus according to claim 1, is characterized in that: the scale described upper/lower guide and slide block B all with above-below direction.
4. a kind of composite insulator compression bonding apparatus according to claim 1, it is characterized in that: described plug supporting seat is also provided with plug clamping device, described plug clamping device is made up of cylinder and the cylinder saddle be vertically fixed in the middle part of plug supporting seat, described cylinder and cylinder saddle have two groups, centered by the axis of plug, line is symmetricly set on the both sides of plug, described cylinder is arranged on the upper end of cylinder saddle, and arrange along the diametric(al) of plug, the piston rod of described cylinder is also connected with plug gripping sleeve, described plug gripping sleeve is curved in the side of clamping plug.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410257062.0A CN103996468B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator compression bonding apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410257062.0A CN103996468B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator compression bonding apparatus |
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| CN103996468A CN103996468A (en) | 2014-08-20 |
| CN103996468B true CN103996468B (en) | 2016-04-06 |
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| CN201410257062.0A Active CN103996468B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator compression bonding apparatus |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107221395A (en) * | 2017-07-17 | 2017-09-29 | 江苏祥源电气设备有限公司 | A kind of hollow composite insulator flange assembles device |
| CN114360822A (en) * | 2021-12-10 | 2022-04-15 | 江苏神马电力股份有限公司 | Horizontal cementing machine |
| CN114724789B (en) * | 2022-03-30 | 2023-08-01 | 南京电气(集团)高新材料有限公司 | Crimping device for assembling insulator and flange |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3415351B2 (en) * | 1995-11-30 | 2003-06-09 | 日本碍子株式会社 | Press-fit joining method between core tube and flange fitting of composite steel pipe |
| JP2000011781A (en) * | 1998-06-19 | 2000-01-14 | Ngk Insulators Ltd | Method for joining frp tube to flange fitting for polymer bushing |
| CN101524834B (en) * | 2009-04-28 | 2010-08-25 | 南通市神马电力科技有限公司 | Concentricity jig of flange mounting hole |
| CN201402690Y (en) * | 2009-04-28 | 2010-02-10 | 南通市神马电力科技有限公司 | Fixture for ensuring coaxiality of upper and lower flanges of insulator |
| CN203349768U (en) * | 2013-05-28 | 2013-12-18 | 东莞市高能电气股份有限公司 | Device for detecting hole-site alignment degree of flange hole of pillar-type insulator product |
| CN203456206U (en) * | 2013-08-23 | 2014-02-26 | 大连电瓷集团股份有限公司 | Coaxial crimping positioning device for post type composite insulator fitting |
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Effective date of registration: 20200123 Address after: 226500, Nantong, Jiangsu Province, Rugao Town, Chai Wan Town, three groups Co-patentee after: MAINTENANCE & TEST CENTRE, CSG EHV POWER TRANSMISSION Co. Patentee after: Jiangsu Xiangyuan Electric Equipment Co., Ltd. Address before: 226500, Nantong, Jiangsu Province, Rugao Town, Chai Wan Town, three groups Patentee before: Jiangsu Xiangyuan Electric Equipment Co., Ltd. |