CN104036890B - A kind of composite insulator hot injection Intergration system - Google Patents
A kind of composite insulator hot injection Intergration system Download PDFInfo
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- CN104036890B CN104036890B CN201410257050.8A CN201410257050A CN104036890B CN 104036890 B CN104036890 B CN 104036890B CN 201410257050 A CN201410257050 A CN 201410257050A CN 104036890 B CN104036890 B CN 104036890B
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Abstract
The present invention relates to a kind of composite insulator hot injection Intergration system, comprise pre-drier, injector, gripping body and supporting mechanism; Described pre-drier, injector and supporting mechanism set gradually, and the injection platform of injector, a little less than the heating platform of pre-drier, installs gripping body at the two ends of injector.The invention has the advantages that: adopt native system directly can inject after preheating at plug, thermal loss can be reduced to greatest extent, improve the bonding force between plug and full skirt.
Description
Technical field
The present invention relates to a kind of composite insulator production system, composite insulator hot injection Intergration system.
Background technology
Composite insulator is a kind of special insulation control, can play an important role in overhead transmission line.In one's early years, insulator is used for electric pole, and along with the development of science and technology, slowly develop and hung the insulator of a lot of plate-like in one end of high-tension bus-bar connection tower, it is made up of glass or pottery usually in order to increase creepage distance, is just insulator.Insulator plays two basic roles in overhead transmission line, namely support wire and prevent electric current return ground, these two effects must be guaranteed, insulator should not to change the various dynamo-electric stress that causes and losing efficacy due to environment and electric loading condition, otherwise insulator would not produce great effect, use and the service life of whole piece circuit will be damaged.
At present, in the production process of composite insulator, because the temperature of plug itself is lower, and the temperature of full skirt is higher, therefore in order to improve bonding force between the two, needs to preheat plug.In the prior art, preheating of plug is carried out with injecting to separate, and when transferring in injection process after being heated by plug, some heat can lose, and when causing injecting, bonding force between the two reduces, and finally can have influence on the qualification rate of insulator.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of reduction plug thermal loss, increases the composite insulator hot injection Intergration system of the bonding force between full skirt and plug.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of composite insulator hot injection Intergration system, and its innovative point is: comprise pre-drier, injector, gripping body and supporting mechanism;
Described pre-drier, injector and supporting mechanism set gradually, and the injection platform of injector, a little less than the heating platform of pre-drier, installs gripping body at the two ends of injector.
Further, described supporting mechanism comprises supporting bracket, and described supporting bracket has several, and the long axis direction along injector distributes successively, has the arc-shaped groove that an appearance insulator is put in the center of the frame of support.
Further, described gripping body comprises mechanical clamp, guide rail, adjustable shelf, reset cylinder and drive motors B, and described adjustable shelf is located on guide rail, is provided with reset cylinder bottom this adjustable shelf, is provided with the slide block dropped on guide rail in the bottom of reset cylinder; Guide rail is provided with the driving cylinder that slide block can be driven to move back and forth; Adjustable shelf is provided with at least one group for clamping the mechanical clamp of insulator umbrella, described adjustable shelf can be driven by driving cylinder and stretches into or stretch out injector inside, described guide rail is vertical with between injector to be arranged, and the lower end of described gripping body is provided with resetting device.
Further, described resetting device comprises drawback cylinder, reset guide rail and reset slide block, described reset guide rail is arranged along the long axis direction of injector, the reset slide block matched with it is provided with in reset guide rail, described reset slide block is fixedly connected with the lower end of guide rail, and described reset slide block can be driven by drawback cylinder and move back and forth.
The invention has the advantages that: utilize mechanical clamp to capture plug, recycling reset cylinder rises, gripping body is driven to move ahead after certain distance by drawback cylinder, reset cylinder declines, then drawback cylinder drives gripping body to return identical distance, so repeatedly carries out, and adopts native system that plug can be made directly to inject after preheating, thermal loss can be reduced to greatest extent, improve the bonding force between plug and full skirt.
Accompanying drawing explanation
Fig. 1 is the supporting mechanism schematic diagram of composite insulator hot injection Intergration system of the present invention.
Fig. 2 is the gripping body schematic diagram of composite insulator hot injection Intergration system of the present invention.
Fig. 3 is the resetting device schematic diagram of composite insulator hot injection Intergration system of the present invention.
Embodiment
Schematic diagram is as shown in Figure 1, Figure 2 and Figure 3 known, and composite insulator hot injection Intergration system of the present invention comprises pre-drier, injector, gripping body and supporting mechanism.
Pre-drier, injector and supporting mechanism set gradually, and the injection platform of injector, a little less than the heating platform of pre-drier, installs gripping body at the two ends of injector.
Supporting mechanism comprises supporting bracket 2, and supporting bracket 2 has several, and the long axis direction along injector distributes successively, has the arc-shaped groove 1 that an appearance insulator is put in the center of the frame 2 of support.
Gripping body comprises mechanical clamp 5, guide rail 4, adjustable shelf 3, reset cylinder 6 and drive motors B, adjustable shelf 3 is located on guide rail 4, bottom this adjustable shelf 3, reset cylinder 6 is installed, the slide block 7 dropped on guide rail 4 is installed in the bottom of reset cylinder 6, the grooved of indent is made in the lower surface of this slide block 7, be provided with roller in grooved, a driving cylinder 8 that slide block 7 can be driven to move back and forth is installed in the upper end of guide rail 4; Guide rail 4 is vertical with between injector to be arranged, and adjustable shelf 3 is provided with at least one group for clamping the mechanical clamp 5 of insulator umbrella, and adjustable shelf 3 can be driven by driving cylinder 8 and stretches into or stretch out injector inside, and the lower end of gripping body is provided with resetting device.
Resetting device comprises drawback cylinder 9, reset guide rail and reset slide block 8, reset guide rail is arranged along the long axis direction of injector, the reset slide block 8 matched with it is provided with in reset guide rail, reset slide block 8 is fixedly connected with the lower end of guide rail 4, and reset slide block 8 can be driven by drawback cylinder 9 and move back and forth.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection range is defined by appending claims and equivalent thereof.
Claims (2)
1. a composite insulator hot injection Intergration system, is characterized in that: comprise pre-drier, injector, gripping body and supporting mechanism; Described pre-drier, injector and supporting mechanism set gradually, and the injection platform of injector, a little less than the heating platform of pre-drier, installs gripping body at the two ends of injector; Described gripping body comprises mechanical clamp, guide rail, adjustable shelf, reset cylinder and drive motors B, and described adjustable shelf is located on guide rail, is provided with reset cylinder bottom this adjustable shelf, is provided with the slide block dropped on guide rail in the bottom of reset cylinder; Guide rail is provided with the driving cylinder that slide block can be driven to move back and forth; Adjustable shelf is provided with at least one group for clamping the mechanical clamp of insulator umbrella, described adjustable shelf can be driven by driving cylinder and stretches into or stretch out injector inside, described guide rail is vertical with between injector to be arranged, and the lower end of described gripping body is provided with resetting device; Described resetting device comprises drawback cylinder, reset guide rail and reset slide block, described reset guide rail is arranged along the long axis direction of injector, the reset slide block matched with it is provided with in reset guide rail, described reset slide block is fixedly connected with the lower end of guide rail, and described reset slide block can be driven by drawback cylinder and move back and forth.
2. composite insulator hot injection Intergration system according to claim 1, it is characterized in that: described supporting mechanism comprises supporting bracket, described supporting bracket has several, long axis direction along injector distributes successively, has the arc-shaped groove that an appearance insulator is put in the center of supporting bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410257050.8A CN104036890B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator hot injection Intergration system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410257050.8A CN104036890B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator hot injection Intergration system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104036890A CN104036890A (en) | 2014-09-10 |
| CN104036890B true CN104036890B (en) | 2016-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410257050.8A Active CN104036890B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator hot injection Intergration system |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105957663A (en) * | 2016-06-30 | 2016-09-21 | 江苏祥源电气设备有限公司 | Composite insulator drying and injecting system |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1549049A (en) * | 1976-12-09 | 1979-08-01 | Villamos Ipari Kutato Intezet | Shedded insulators for electrical power lines and a process and apparatus for the production thereof |
| CN101386199A (en) * | 2007-09-11 | 2009-03-18 | 江苏长弓电力设备有限公司 | Double module injection molding technique of extra-high voltage combined insulator |
| CN201302885Y (en) * | 2008-08-26 | 2009-09-02 | 江苏祥源电气设备有限公司 | Demoulding device of composite insulator |
| CN103035347A (en) * | 2012-12-25 | 2013-04-10 | 河北硅谷化工有限公司 | Ceramic composite insulator, mould and manufacturing process |
| CN202862560U (en) * | 2012-10-12 | 2013-04-10 | 江苏祥源电气设备有限公司 | Safety structure of compound insulator injection machine synchronizing device |
| CN203931681U (en) * | 2014-06-11 | 2014-11-05 | 江苏祥源电气设备有限公司 | A kind of composite insulator heating injection Intergration system |
-
2014
- 2014-06-11 CN CN201410257050.8A patent/CN104036890B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1549049A (en) * | 1976-12-09 | 1979-08-01 | Villamos Ipari Kutato Intezet | Shedded insulators for electrical power lines and a process and apparatus for the production thereof |
| CN101386199A (en) * | 2007-09-11 | 2009-03-18 | 江苏长弓电力设备有限公司 | Double module injection molding technique of extra-high voltage combined insulator |
| CN201302885Y (en) * | 2008-08-26 | 2009-09-02 | 江苏祥源电气设备有限公司 | Demoulding device of composite insulator |
| CN202862560U (en) * | 2012-10-12 | 2013-04-10 | 江苏祥源电气设备有限公司 | Safety structure of compound insulator injection machine synchronizing device |
| CN103035347A (en) * | 2012-12-25 | 2013-04-10 | 河北硅谷化工有限公司 | Ceramic composite insulator, mould and manufacturing process |
| CN203931681U (en) * | 2014-06-11 | 2014-11-05 | 江苏祥源电气设备有限公司 | A kind of composite insulator heating injection Intergration system |
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| CN104036890A (en) | 2014-09-10 |
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