CN104012256B - Maize sheller - Google Patents
Maize sheller Download PDFInfo
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- CN104012256B CN104012256B CN201410202054.6A CN201410202054A CN104012256B CN 104012256 B CN104012256 B CN 104012256B CN 201410202054 A CN201410202054 A CN 201410202054A CN 104012256 B CN104012256 B CN 104012256B
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Abstract
本发明公开了一种玉米脱粒机,包括设于箱座顶部的箱盖,所述箱盖顶部的一端设有投料口,所述箱座内转动连接有脱粒转辊,所述脱粒转辊包括转轴,所述转轴下方固定有滤板,所述滤板沿投料口一端至另一端向下倾斜,所述滤板的末端底部设有挡板,所述挡板与箱座端部之间设有玉米梗落料口,所述滤板的底部设有玉米粒出料口。从上述结构可知,本发明的玉米脱粒机,通过甩杆将玉米棒进行脱粒,甩杆刚接触玉米的时候,可以有效将玉米进行脱粒;由于甩杆与脱粒杆使间隙配合,所以甩杆接触玉米之后,避免残存在玉米棒上的玉米粒被甩杆破坏,脱粒效率高、脱粒效果好;另外,脱粒后的玉米粒与玉米梗从玉米脱粒机的不同侧面出料,便于分类收料。
The invention discloses a corn thresher, which comprises a box cover arranged on the top of a box base, one end of the top of the box cover is provided with a feeding port, and a threshing roller is rotatably connected in the box seat, and the threshing roller includes A rotating shaft, a filter plate is fixed below the rotating shaft, the filter plate is inclined downward from one end of the feeding port to the other end, a baffle is provided at the bottom of the end of the filter plate, and a There is a corn stalk discharge port, and the bottom of the filter plate is provided with a corn grain discharge port. It can be known from the above structure that the corn thresher of the present invention can thresh the corn cobs through the throwing rod, and when the throwing rod just contacts the corn, it can effectively thresh the corn; After the corn, the corn kernels remaining on the corn cob are prevented from being damaged by the throwing rod, and the threshing efficiency is high and the threshing effect is good; in addition, the threshed corn kernels and corn stems are discharged from different sides of the corn thresher, which is convenient for sorting and collecting.
Description
技术领域 technical field
本发明涉及玉米加工领域,具体涉及一种玉米脱粒机。 The invention relates to the field of corn processing, in particular to a corn thresher.
背景技术 Background technique
玉米营养丰富:含有碳水化合物:74.8克,蛋白质:29克,脂肪:16.6克,膳食纤维6.9克。可以说玉米是当之无愧的第一黄金主食”,营养专家称,玉米所含的“全能营养”适合各个年龄段的人群食用,其丰富的谷氨酸能促进大脑发育,是儿童最好的“益智食物”;所含维生素B族能调节神经,是适合白领的“减压食品”;富含的亚油酸、钙质,能帮助调脂、降压,高纤维含量则使玉米成为很好的“刮肠食物”,能预防中年发福;此外,玉米中富含的谷胱甘肽是最有效的抗癌成分,其所含丰富的维生素E也能帮助抗衰老,软化血管。玉米是重要的粮食作物和重要的饲料来源,其营养丰富,也是全世界总产量最高的粮食作物。但是由于玉米的体积较大,并且玉米只有玉米粒可以食用,所以为了提高玉米的储藏效率,需要将玉米进行脱粒之后进行储藏。而以前玉米进行脱粒,都是通过人工进行的,不仅效率极低,而且劳动强度非常大,所以为了解决玉米脱粒的效率问题,市面上出现了玉米脱粒机。玉米脱粒机可将玉米粒和玉米梗快速分离,适合食品加工厂配合急速冷冻及玉米罐头制造业者使用。但是传统的玉米脱粒机在玉米脱粒的操作中,根据脱粒装置结构的不同,一般都会出现脱粒不净或者损坏玉米粒的情况,导致净玉米脱粒机脱粒后,玉米梗上残留的玉米粒仍需要人工进行剥离,增加了操作工的劳动强度;另外损坏了部分玉米粒,产生了不必要的损失,造成了粮食的浪费,降低了企业的收益。 Corn is rich in nutrition: it contains 74.8 grams of carbohydrates, 29 grams of protein, 16.6 grams of fat, and 6.9 grams of dietary fiber. It can be said that corn is the well-deserved No. 1 golden staple food.” According to nutrition experts, the “all-round nutrition” contained in corn is suitable for people of all ages. Its rich glutamic acid can promote brain development and is the best “benefit” for children. "Smart food"; the vitamin B group contained in it can regulate the nerves, and it is a "decompression food" suitable for white-collar workers; rich in linoleic acid and calcium, which can help regulate fat and lower blood pressure, and the high fiber content makes corn a good food The "scraping intestine food" can prevent middle-aged fat; in addition, the glutathione rich in corn is the most effective anti-cancer ingredient, and the rich vitamin E it contains can also help anti-aging and soften blood vessels. Corn is It is an important food crop and an important source of feed. It is rich in nutrients and is also the food crop with the highest total output in the world. However, due to the large size of corn, and only corn kernels can be eaten, in order to improve the storage efficiency of corn, it is necessary to Corn is threshed and stored. In the past, corn threshing was done manually, which was not only extremely inefficient, but also labor-intensive. Therefore, in order to solve the problem of corn threshing efficiency, corn threshers appeared on the market. Corn threshing The machine can quickly separate corn kernels and corn stalks, which is suitable for food processing factories to cooperate with quick freezing and corn canning manufacturers. However, in the operation of corn threshing, traditional corn threshers generally have threshing failures depending on the structure of the threshing device. If the corn kernels are clean or damaged, the remaining corn kernels on the corn stalks still need to be peeled manually after threshing by the net corn thresher, which increases the labor intensity of the operator; in addition, some corn kernels are damaged, resulting in unnecessary losses. , causing the waste of food and reducing the profits of enterprises.
发明内容 Contents of the invention
本发明的目的在于:克服现有技术的不足,提供一种玉米脱粒机,结构简单,而且通过甩杆将玉米棒进行脱粒,甩杆刚接触玉米的时候,惯性较大,可以有效将玉米进行脱粒;由于甩杆与脱粒杆使间隙配合,所以甩杆接触玉米之后,避免残存在玉米棒上的玉米粒被甩杆破坏,脱粒效率高、脱粒效果好,避免了不必要的损失;另外,脱粒后的玉米粒与玉米梗从玉米脱粒机的不同侧面出料,便于分类收料。 The purpose of the present invention is to overcome the deficiencies of the prior art and provide a corn thresher with a simple structure, and the corn cobs are threshed by the swing rod. When the swing rod just contacts the corn, the inertia is relatively large, and the corn can be effectively Threshing: Since the threshing rod and the threshing rod make the gap match, after the threshing rod touches the corn, the corn kernels remaining on the corn cob are prevented from being damaged by the threshing rod, the threshing efficiency is high, the threshing effect is good, and unnecessary losses are avoided; in addition, The threshed corn kernels and corn stalks are discharged from different sides of the corn thresher, which is convenient for sorting and collecting.
本发明所采取的技术方案是: The technical scheme that the present invention takes is:
玉米脱粒机,包括设于箱座顶部的箱盖,所述箱盖顶部的一端设有投料口,所述箱座内转动连接有脱粒转辊,所述脱粒转辊包括转轴,所述转轴下方固定有滤板,所述滤板沿投料口一端至另一端向下倾斜,所述滤板的末端底部设有挡板,所述挡板与箱座端部之间设有玉米梗落料口,所述滤板的底部设有玉米粒出料口;所述转轴圆柱表面分布有多根脱粒杆,所述脱粒杆上套置有多根甩杆,所述甩杆与脱粒杆间隙配合,所述转轴由电机驱动。 Corn thresher, including a box cover arranged on the top of the box base, one end of the top of the box cover is provided with a feeding port, and a threshing roller is connected to the inside of the box seat, and the threshing roller includes a rotating shaft, and the bottom of the rotating shaft A filter plate is fixed, and the filter plate is inclined downward from one end of the feeding port to the other end. A baffle is provided at the bottom of the end of the filter plate, and a corn stalk discharge port is provided between the baffle and the end of the box seat. , the bottom of the filter plate is provided with a corn grain discharge port; the cylindrical surface of the rotating shaft is distributed with a plurality of threshing rods, and the threshing rods are sleeved with a plurality of threshing rods, and the threshing rods are matched with the threshing rods, The rotating shaft is driven by a motor.
本发明进一步改进方案是,所述脱粒杆上位于甩杆之间套置有套管。 A further improvement solution of the present invention is that a sleeve is sleeved on the threshing rods between the throwing rods.
本发明更进一步改进方案是,所述甩杆通过连接套与脱粒杆连接,所述连接套的外径大于套管的外径,连接套的内径大于脱粒杆的直径。 A further improvement of the present invention is that the throwing rod is connected to the threshing rod through a connecting sleeve, the outer diameter of the connecting sleeve is larger than the outer diameter of the casing, and the inner diameter of the connecting sleeve is larger than the diameter of the threshing rod.
本发明更进一步改进方案是,所述脱粒杆通过多片沿轴向均匀分布于脱粒杆的支板与转轴固定连接。 A further improvement solution of the present invention is that the threshing rod is fixedly connected to the rotating shaft through a plurality of support plates that are uniformly distributed in the axial direction on the threshing rod.
本发明更进一步改进方案是,所述支板为正多边形,转轴穿过支板的几何中心,所述正多边形的边数与脱粒的根数相等。 A further improvement of the present invention is that the support plate is a regular polygon, the rotation axis passes through the geometric center of the support plate, and the number of sides of the regular polygon is equal to the number of threshing roots.
本发明更进一步改进方案是,所述滤板的横截面为弧型槽结构,所述滤板上均匀设有过滤眼,所述过滤眼的直径大于玉米粒。 A further improvement of the present invention is that the cross section of the filter plate is an arc-shaped groove structure, and the filter plate is uniformly provided with filter holes, and the diameter of the filter holes is larger than that of corn kernels.
本发明更进一步改进方案是,所述挡板的顶部结构与滤板的末端匹配。 A further improvement solution of the present invention is that the top structure of the baffle matches the end of the filter plate.
本发明更进一步改进方案是,所述转轴的两端通过轴承座与箱座转动连接。 A further improvement solution of the present invention is that the two ends of the rotating shaft are rotatably connected with the box seat through the bearing seat.
本发明更进一步改进方案是,所述玉米梗落料口和玉米粒出料口均为斜面坡口,所述玉米梗落料口的开口和玉米粒出料口的开口分别位于箱座的两侧。 The further improvement of the present invention is that the corn stalk blanking port and the corn kernel discharge port are slope grooves, and the openings of the corn stalk blanking port and the corn kernel discharge port are respectively located on the two sides of the box base. side.
本发明的有益效果在于: The beneficial effects of the present invention are:
第一、本发明的玉米脱粒机,结构简单,而且通过甩杆将玉米棒进行脱粒,甩杆刚接触玉米的时候,惯性较大,可以有效将玉米进行脱粒;由于甩杆与脱粒杆使间隙配合,所以甩杆接触玉米之后,避免残存在玉米棒上的玉米粒被甩杆破坏,脱粒效率高、脱粒效果好,避免了不必要的损失。 First, the corn thresher of the present invention has a simple structure, and the corn cobs are threshed by the throwing rod. Cooperate, so after the rod touches the corn, the corn kernels remaining on the corn cob are prevented from being damaged by the rod, the threshing efficiency is high, the threshing effect is good, and unnecessary losses are avoided.
第二、本发明的玉米脱粒机,脱粒后的玉米粒与玉米梗从玉米脱粒机的不同侧面出料,便于分类收料。 Second, in the corn thresher of the present invention, the threshed corn kernels and corn stalks are discharged from different sides of the corn thresher, which is convenient for sorting and collecting.
附图说明:Description of drawings:
图1为本发明结构的主视剖视示意图。 Fig. 1 is a schematic front view sectional view of the structure of the present invention.
图2为脱粒转辊的侧视局部剖视示意图。 Fig. 2 is a schematic partial cross-sectional side view of the threshing roller.
具体实施方式:detailed description:
结合图1和图2所示,本发明包括设于箱座1顶部的箱盖2,所述箱盖2顶部的一端设有投料口7,所述箱座1内转动连接有脱粒转辊,所述脱粒转辊包括转轴3,所述转轴3下方固定有滤板6,所述滤板6沿投料口7一端至另一端向下倾斜,所述滤板6的末端底部设有挡板8,所述挡板8与箱座1端部之间设有玉米梗落料口9,所述滤板6的底部设有玉米粒出料口10;所述转轴3圆柱表面分布有多根脱粒杆4,所述脱粒杆4上套置有多根甩杆5,所述甩杆5与脱粒杆4间隙配合,所述转轴3由电机驱动;所述脱粒杆4上位于甩杆5之间套置有套管12;所述甩杆5通过连接套15与脱粒杆4连接,所述连接套15的外径大于套管12的外径,连接套15的内径大于脱粒杆4的直径;所述脱粒杆4通过多片沿轴向均匀分布于脱粒杆4的支板11与转轴3固定连接;所述支板11为正多边形,转轴3穿过支板11的几何中心,所述正多边形的边数与脱粒4的根数相等;所述滤板6的横截面为弧型槽结构,所述滤板6上均匀设有过滤眼13,所述过滤眼13的直径大于玉米粒;所述挡板8的顶部结构与滤板6的末端匹配;所述转轴3的两端通过轴承座14与箱座1转动连接;所述玉米梗落料口9和玉米粒出料口10均为斜面坡口,所述玉米梗落料口9的开口和玉米粒出料口10的开口分别位于箱座1的两侧。 Shown in conjunction with Fig. 1 and Fig. 2, the present invention comprises the case cover 2 that is located at the top of case base 1, and one end of described case cover 2 top is provided with feed inlet 7, and described case base 1 is rotatably connected with threshing roller, The threshing roller includes a rotating shaft 3, a filter plate 6 is fixed below the rotating shaft 3, and the filter plate 6 is inclined downward from one end to the other end of the feeding port 7, and a baffle plate 8 is provided at the bottom of the end of the filter plate 6 A corn stalk discharge port 9 is provided between the baffle plate 8 and the end of the box seat 1, and a corn grain discharge port 10 is provided at the bottom of the filter plate 6; a plurality of threshing rods are distributed on the cylindrical surface of the rotating shaft 3. Rod 4, the threshing rod 4 is sleeved with a plurality of throwing rods 5, the throwing rod 5 is in clearance fit with the threshing rod 4, and the rotating shaft 3 is driven by a motor; the threshing rod 4 is located between the throwing rods 5 A casing 12 is sleeved; the throwing rod 5 is connected to the threshing rod 4 through a connecting sleeve 15, the outer diameter of the connecting sleeve 15 is larger than the outer diameter of the casing 12, and the inner diameter of the connecting sleeve 15 is larger than the diameter of the threshing rod 4; The threshing rod 4 is fixedly connected to the rotating shaft 3 through a plurality of support plates 11 uniformly distributed in the axial direction on the threshing rod 4; the support plate 11 is a regular polygon, and the rotating shaft 3 passes through the geometric center of the support plate 11, and the positive The number of sides of the polygon is equal to the root number of the threshing 4; the cross-section of the filter plate 6 is an arc-shaped groove structure, and the filter plate 6 is evenly provided with filter eyes 13, and the diameter of the filter eye 13 is larger than corn grains; The top structure of the baffle plate 8 matches the end of the filter plate 6; the two ends of the rotating shaft 3 are rotationally connected with the box seat 1 through the bearing seat 14; the corn stalk discharge port 9 and the corn grain discharge port 10 are The opening of the corn stalk discharge port 9 and the corn grain discharge port 10 are located on both sides of the box seat 1 respectively.
本发明使用时,开启电机,带动转轴3 转动,使甩杆5甩起来;将未脱粒的玉米棒从投料口7投入玉米脱粒机内,未脱粒的玉米棒接触高速转动的甩杆5,甩杆5将玉米棒上的玉米粒甩落;甩落下的玉米粒掉落至滤板6上,并通过滤板6上所设的滤眼13掉落至下方的玉米粒出料口10,进入玉米粒的收料装置内;玉米棒在被甩杆5甩击脱粒的过程中,沿着滤板6向玉米梗落料口9靠近,当玉米棒上从玉米梗落料口9排出的时候,玉米棒上的玉米粒已经完脱粒。 When the present invention is used, the motor is turned on to drive the rotating shaft 3 to rotate, so that the throwing rod 5 is thrown up; the unthreshed corn cobs are dropped into the corn thresher from the feeding port 7, and the unthreshed corn sticks contact the high-speed rotating throwing rod 5, and the unthreshed corn sticks are thrown into the corn thresher. The pole 5 shakes off the corn kernels on the corn cob; the dropped corn kernels fall onto the filter plate 6, and fall through the filter holes 13 set on the filter plate 6 to the corn kernel outlet 10 below, and enter In the receiving device of corn kernels; during the process of threshing the corn cobs by the throwing rod 5, they approach the corn stalk discharge port 9 along the filter plate 6, when the corn cobs are discharged from the corn stalk discharge port 9 , The corn kernels on the corn cob have been threshed.
Claims (9)
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| CN201410202054.6A CN104012256B (en) | 2014-05-14 | 2014-05-14 | Maize sheller |
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| CN201410202054.6A CN104012256B (en) | 2014-05-14 | 2014-05-14 | Maize sheller |
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| CN104012256A CN104012256A (en) | 2014-09-03 |
| CN104012256B true CN104012256B (en) | 2016-08-24 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107624379B (en) * | 2017-09-19 | 2024-06-04 | 杨凌数字农业科技有限公司 | Fixed corn threshing device |
| CN109566116B (en) * | 2019-01-29 | 2021-02-05 | 江苏农牧科技职业学院 | Different-speed threshing cylinder |
| CN110178554B (en) * | 2019-04-02 | 2021-01-22 | 南通缘源餐饮管理有限公司 | Threshing device capable of adapting to different corn cob diameters |
| CN113099851A (en) * | 2020-10-11 | 2021-07-13 | 李文彬 | Corn thresher |
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| CN2735747Y (en) * | 2004-09-18 | 2005-10-26 | 何跃华 | Corn thresher |
| CN201341341Y (en) * | 2009-02-27 | 2009-11-11 | 杨安示 | Threshing mechanism of corn thresher |
| CN201821688U (en) * | 2010-09-02 | 2011-05-11 | 刘永年 | Hammerhead type corn thresher |
| CN203860075U (en) * | 2014-05-14 | 2014-10-08 | 宿迁志峰机械制造有限公司 | Corn thresher |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU676037B2 (en) * | 1993-07-01 | 1997-02-27 | Deere & Company | An axial flow combine having a concentric threshing section and an eccentric separation section |
| CN203087031U (en) * | 2013-03-27 | 2013-07-31 | 杜尔伯特蒙古族自治县农业局 | Household corn thresher |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2735747Y (en) * | 2004-09-18 | 2005-10-26 | 何跃华 | Corn thresher |
| CN201341341Y (en) * | 2009-02-27 | 2009-11-11 | 杨安示 | Threshing mechanism of corn thresher |
| CN201821688U (en) * | 2010-09-02 | 2011-05-11 | 刘永年 | Hammerhead type corn thresher |
| CN203860075U (en) * | 2014-05-14 | 2014-10-08 | 宿迁志峰机械制造有限公司 | Corn thresher |
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| CN104012256A (en) | 2014-09-03 |
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Inventor after: Wang Longhu Inventor after: Liu Bo Inventor after: Yu Baochong Inventor before: Ye Shufeng |
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Denomination of invention: Design method for corn thresher Granted publication date: 20160824 Pledgee: Jiangsu Bank Co.,Ltd. Suqian Branch Pledgor: SUQIAN DINGCHENG MACHINERY MANUFACTURING Co.,Ltd. Registration number: Y2025980057920 |