CN104000298B - Food ball making process and equipment - Google Patents
Food ball making process and equipment Download PDFInfo
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- CN104000298B CN104000298B CN201410247200.7A CN201410247200A CN104000298B CN 104000298 B CN104000298 B CN 104000298B CN 201410247200 A CN201410247200 A CN 201410247200A CN 104000298 B CN104000298 B CN 104000298B
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Abstract
The present invention relates to a kind of food ball making process and equipment.A kind of food ball making process, the food ingredient of mix homogeneously is divided into the size no more than designing spheroid, it is positioned over after the fixing upper and lower mould inner pressure to synthesizing spherical cavity on the conveyor belt makes type and enters passage baking or vacuum quick-freezing, carrying out food ripening, the food ball demoulding in a heated condition after ripening falls into discharge belt and is directly entered packaging.The present invention also provides for being suitable for the food ball equipment of above-mentioned technique.The invention provides a kind of food ball new technology being suitable for automated production, the device structure for this technique is simple, and floor space is little, conveniently realizes mechanical automation control.
Description
Technical field
The present invention relates to a kind of food processing technology and equipment thereof, refer in particular to a kind of food ball making process and equipment.
Background technology
The raw material of general leisure food is mixed by multiple material, needs many operations when especially making the snack food of definite shape.And be to be fabricated to based on quick frozen food, such as the processing technology of quick-freezing Glutinous rice sesame balls, according to mouthfeel and food formula needs, including following operation:
1 group: a) glutinous rice flour is poured in dough mixing machine, additive is sprinkling upon on the glutinous rice flour of face pot uniformly, stirs 3-5 minute premix so that it is uniformly mix with glutinous rice flour；
B) during bucket poured into by white sugar, washing open with boiled water and stir, pouring in dough mixing machine start into and being sufficiently stirred for into dough, the time is 10-15 minute, and standard is any surface finish and without dry powder, touches with hands and does not touches with one's hand, gently draws and can pull out filament, it is impossible to have tomography；
C) molding: craft or molding machine.Faric;It is stained with slurry h;Group's Semen Sesami;Balance;Quick-freezing;Packaging-----warehouse-in；
D) standard-required: Glutinous rice sesame balls must be reunited can not be rough and uneven in surface, it is impossible to having crackle, inclined filling, give the game away, be stained with the phenomenons such as filling, Semen Sesami to be rolled into a ball uniformly, it is impossible to has hydro-planing.
2 groups: shortening meat grinder is twisted into pureed, putting into other dispensing stirring dough in proportion, other technique is with 1 group.
3 groups: first Radix Pachyrhizi Erosi being cleaned and boil, the most well meat grinder is standby, waiting all supplementary materials to add Radix Pachyrhizi Erosi mud after entering machine, other technique is with 1 group.
4 groups: a) wheaten starch boiled water is cooked by scalding, add dough mixing machine；
B) add flour to stir with glutinous rice flour；
C) protein sugar, emulsifier for mixing it are subsequently adding;Add baking powder;Add shortening stirring；
D) add appropriate cold water according to soft or hard degree, stir into smooth dough；
E) dough being stirred is placed in the environment of 10 degree or 18 degree proofs 2-4 hour, note turning sour；Then molding;It is stained with slurry;Group's Semen Sesami;Quick-freezing;Packaging;Warehouse-in.
5 groups:
A) Rhizoma Solani tuber osi is cleaned to boil and is removed the peel, crosses fiberizer form slurry standby；
B) wheaten starch adds water, and to stir into starch water standby；
C) Rhizoma Solani tuber osi slurry adds water boiled into jacketed pan, adds protein sugar, is subsequently adding starch water, is brewed into colloidal；
D) glutinous rice flour and maltodextrin being entered dough mixing machine, add additive premix uniformly, add maltose, be eventually adding colloid, stir into dough, other technique is ibid.
Summary of the invention
Present invention aim at: providing a kind of food ball making process, conveniently operation, widely applicable.
Another object of the present invention is: provide a kind of equipment being applicable to food ball making process.
The object of the invention is by following convenient realization: a kind of food ball making process, the food ingredient of mix homogeneously is divided into the size no more than designing spheroid, it is positioned over after the fixing upper and lower mould inner pressure to synthesizing spherical cavity on the conveyor belt makes type and enters passage baking or vacuum quick-freezing, carrying out food ripening, the food ball demoulding in a heated condition after ripening falls into discharge belt and is directly entered packaging.
The present invention provides a kind of food ball equipment for above-mentioned food ball making process, including a feed hopper, spherical food mould and conveyer belt, conveyer belt is looped around in the rotating shaft of frame two end, one end is drivewheel, the other end is driven pulley, drivewheel is driven to rotate, wherein by the reducing motor being fixed in frame
Described conveyer belt upper surface is sequentially covered with the lower semisphere mould of half spherical cavity, as lower mold conveyer belt；
Described feed hopper is fixed on above the driven pulley of frame; fix below feed hopper more than with a row; often row two is with the episphere mould in episphere chamber; the molding piston catheter block that episphere mould drives with molding seat cylinder moves up and down; complete matched moulds or the unlatching of upper and lower hemisphere mould; wherein; quantitative mould, the charging mould of charging cylinder drive that described episphere mould is driven by cylinder are constituted; during upper and lower hemisphere mould matched moulds; driven by forming cylinder; compress upper and lower hemisphere mould pressurize, molded food product bead；
Being provided with demoulding heater in frame, molded food product bead moves with lower mold conveyer belt, and Open Side Down to turn to lower semisphere mould to drivewheel end, and demoulding heater is located at the top of lower mold conveyer belt meander sections, and the lower section of this demoulding heater is provided with discharging conveyor belts；
Food bead with conveyer belt turn to lower semisphere mould openings down time, under described demoulding heater heating condition, the molded food product bead demoulding, with discharging conveyor belts deliver to metering, packaging.
On the basis of such scheme, for increasing the ripening stroke of food bead, described demoulding heater is infrared heater, is located at the lower section of frame feed hopper.Infrared heater directionality is strong, convenient orientation heating.
On the basis of such scheme, for ensureing food sanitation safe and the instant food bead demoulding, described feed hopper, upper and lower hemisphere mould and frame are rustless steel.
On the basis of such scheme, on, after lower semisphere mould matched moulds, the closure or openness of described quantitative mould are determined by the action of quantitative die-cylinder, charging mould is entered to quantitative foodstuff, make each spherical cavity is filled with the foodstuff of no more than spherical cavity volume, by the action of forming cylinder, complete the forming process of food bead, and by molding seat cylinder action, lift molding piston catheter block, on, lower semisphere mould separates, touch forming cylinder homing, and initial condition replied by charging mould successively, quantitatively raw material replied by mould, simultaneously, lower mold conveyer belt rotates reach, half and half spherical cavity of the lower semisphere mould more than next row or a row is corresponding with half and half spherical cavity position of episphere mould, so circulation molded food product bead, or shut down.
The present invention is advantageous in that: the invention provides a kind of food ball new technology being suitable for automated production, and the device structure for this technique is simple, and floor space is little, conveniently realizes mechanical automation control.
Accompanying drawing explanation
Accompanying drawing 1, food ball equipment schematic diagram；
Accompanying drawing 2, food ball equipment chain-drive section schematic diagram；
Accompanying drawing 3, device control panel schematic diagram；
Accompanying drawing 4, food ball equipment control principle drawing；
Accompanying drawing 5, control flow chart；
1 feed hopper；
2 spherical food moulds；
21 lower semisphere moulds；
22 episphere moulds；
221 molding piston catheter blocks；2211 molding seat cylinders；
222 quantitative moulds；2221 dosing cylinders；
223 charging moulds；2231 charging cylinders；
224,225 forming cylinder one, two；
3 conveyer belts；
4 drivewheels；
5 driven pulleys,
6 frames；
7 reducing motors；71 motor servo drivers；
The 8 defeated bands of discharging；81 discharging conveyor belts motors；
9 demoulding infrared heaters；
10 control panels；
101 power supply indicators；102 electric currents, voltmeter；103 touch screens；
104 computer heating control instrument；105 buttons.
Detailed description of the invention
A kind of food ball making process, the food ingredient of mix homogeneously is divided into the size no more than designing spheroid, it is positioned over after the fixing upper and lower mould inner pressure to synthesizing spherical cavity on the conveyor belt makes type and enters passage baking or vacuum quick-freezing, carrying out food ripening, the food ball demoulding in a heated condition after ripening falls into discharge belt and is directly entered packaging.
As shown in accompanying drawing 1 food ball equipment schematic diagram and accompanying drawing 2 food ball equipment chain-drive section schematic diagram, a kind of food ball equipment being suitable for above-mentioned technique, including a feed hopper 1, spherical food mould 2 and conveyer belt 3, conveyer belt is looped around in the rotating shaft at frame 6 two ends, one end is drivewheel 4, and the other end is driven pulley 5, the reducing motor 7 being fixed in frame 6 drive drivewheel 4 to rotate, wherein
Described conveyer belt 3 upper surface is sequentially covered with the lower semisphere mould 21 of half spherical cavity 221, as lower mold conveyer belt；
Described feed hopper 1 is fixed on above the driven pulley 5 of frame 6, fix below feed hopper 1 more than with a row, often row two is with the episphere mould 22 in episphere chamber, on the molding piston catheter block 221 that episphere mould 22 drives with molding seat cylinder 2211, lower movement, complete, the matched moulds of lower semisphere mould or unlatching, the quantitative mould 222 that described episphere mould 22 is driven by dosing cylinder 2221, the charging mould 223 that charging cylinder 2231 drives is constituted, on, lower semisphere mould 22, during 21 matched moulds, by respectively by forming cylinder one, two drive 224, 225, in compression, lower semisphere mould pressurize, molded food product bead；
Frame 6 is provided with demoulding infrared heater 9, molded food product bead moves with lower mold conveyer belt, Open Side Down to turn to half spherical cavity of lower semisphere mould 21 to drivewheel 4 end, demoulding infrared heater 9 is located at the top of lower mold conveyer belt meander sections, the lower section of this demoulding infrared heater 9 is provided with discharging conveyor belts 8, and this discharging conveyor belts 8 is controlled by discharging conveyor belts motor 81；
Food bead with conveyer belt 3 turn to lower semisphere mould 21 half spherical cavity 221 opening down time, under described demoulding infrared heater 9 heating condition, molded food product bead quicker de-mold, with discharging conveyor belts 8 deliver to metering, packaging.
In order to increase food, who changes or vacuum freezing stroke the present embodiment, and described demoulding infrared heater is located at the lower section of frame 6 feed hopper 1.
For ensureing the safe and easy cleaning of food processing, described feed hopper 1, upper and lower hemisphere mould and frame 6 are rustless steel.
The present invention can use the machining process of automatic controlling system food bead, refers to accompanying drawing 3 device control panel schematic diagram, accompanying drawing 4 food ball equipment control principle drawing and accompanying drawing 5 control flow chart.
Employing switch board controls, as it is shown on figure 3, control panel 10 includes power supply indicator 101, current voltmeter 102, touch screen 103, temperature control instrument 104 and row's button 105 from top to bottom.
As shown in Figure 4, one is provided to use SIEMENS PLC control system, the chip automatically controlled is S7-200CN CPU224, controls the electromagnetic valve KA1 of molding seat cylinder 2211, the electromagnetic valve KA2 of dosing cylinder 2221, the charging electromagnetic valve KA3 of cylinder 2231, the electromagnetic valve KA4 of forming cylinder and the electromagnetic valve KA0 of reducing motor 7 respectively；
The reducing motor 7 of 1.5KW after motor servo driver 71 pressure regulation to direct current 24V with cpu chip UNICOM；
Discharging conveyor belts the motor 81 and 3000W demoulding infrared heater 9 of 0.55KW links.
As shown in Figure 5 by following actions sequentially:
nullPress start key SB0，Reducing motor 7 operates，Reducing motor proximity switch X02 connects，Molding seat cylinder 2221 action，Molding seat cylinder proximity switch X03 connects，Dosing cylinder 2221 action，Quantitatively mould proximity switch X03 connects，Charging cylinder 2231 action，Charging cylinder proximity switch X05 connects，Forming cylinder one、2 224、225 linkages，Forming cylinder proximity switch X06 connects，Molding seat cylinder 2211 action，Molding seat cylinder 2211 proximity switch X03 connects，Forming cylinder one、2 224、225 linkages，Forming cylinder proximity switch X06 connects，Charging cylinder 2231 action，Charging cylinder proximity switch X05 connects，Dosing cylinder 2221 action，Dosing cylinder 2221 proximity switch X03 connects，Lower mold conveyer belt motor rotation，The circulation connected to reducing motor proximity switch X02，Or press start key SB1，Machine stops.
The operation running of equipment is as follows:
nullOn、After lower semisphere mould matched moulds，Quantitatively the closure or openness of mould 222 are determined by the action of dosing cylinder 2221，To quantitative foodstuff according to the sphere sizes according to product demand，The overall dimensions that food is divided into no more than spheroid is sent into charging mould 222，Make each spherical cavity is filled with the foodstuff of no more than spherical cavity volume，By forming cylinder one、2 224、The linkage of 225，Complete the forming process of food bead，And by molding seat cylinder 2211 action，Lift molding piston catheter block 221，On、Lower semisphere mould 22、21 separate，Touch forming cylinder one、2 224、225 homings，And initial condition replied by charging mould 223 successively、Quantitatively raw material replied by mould 222，Simultaneously，Lower mold conveyer belt rotates reach，Half and half spherical cavity of the lower semisphere mould more than next row or a row is corresponding with half and half spherical cavity position of episphere mould，So circulation molded food product bead，Or shut down.
Food ball machine is
1, food ball equipment of the present invention can be widely applied to numerous food processing fields such as conditioning food, vegetable product, fruit product, puffed food；
2, different types of foodstuff can be carried out multiple combination according to taste demand by present device and technique, form single edible spherula；
3, while carrying out various foodstuff combination, can not use the food additive such as stabilizer, coagulator, thickening agent that by physical change, food is formed single spheroplast；
4, single or various types of tiny, frangible food can be combined by present invention process, forms the food unit being easy to eat；
5, by double spherical cavity size, the change of shape, change, beautify the profile of food, thus improve the desire to buy of food.
Claims (4)
1. a food ball equipment, for food ball making process, the food ingredient of mix homogeneously is divided into the size no more than designing spheroid, it is positioned over after the fixing upper and lower mould inner pressure to synthesizing spherical cavity on the conveyor belt makes type and enters passage baking or vacuum quick-freezing, carry out food ripening, the food ball demoulding in a heated condition after ripening falls into discharge belt and is directly entered packaging, wherein:
Described ball equipment processed includes a feed hopper, spherical food mould and conveyer belt, and conveyer belt is looped around in the rotating shaft at frame two ends, and one end is drivewheel, the other end is driven pulley, drivewheel is driven to rotate by the reducing motor being fixed in frame, it is characterised in that
Described conveyer belt upper surface is sequentially covered with the lower semisphere mould of half spherical cavity, as lower mold conveyer belt；
Described feed hopper is fixed on above the driven pulley of frame; fix below feed hopper more than with a row; often row two is with the episphere mould in episphere chamber; the molding piston catheter block that episphere mould drives with molding seat cylinder moves up and down; complete matched moulds or the unlatching of upper and lower hemisphere mould; wherein; quantitative mould, the charging mould of charging cylinder drive that described episphere mould is driven by dosing cylinder are constituted; during upper and lower hemisphere mould matched moulds; driven by forming cylinder; compress upper and lower hemisphere mould pressurize, molded food product bead；
Being provided with demoulding heater in frame, food bead moves with lower mold conveyer belt, and Open Side Down to turn to lower semisphere mould to drivewheel end, and demoulding heater is located at the top of lower mold conveyer belt meander sections, and the lower section of this demoulding heater is provided with discharging conveyor belts；
Described demoulding heater is demoulding infrared heater, food bead with lower mold conveyer belt turn to lower semisphere mould openings down time, under described demoulding infrared heater heating condition, the food bead demoulding, with discharging conveyor belts deliver to metering, packaging.
Food ball equipment the most according to claim 1, it is characterised in that: described demoulding infrared heater is located at the lower section of frame feed hopper.
Food ball equipment the most according to claim 1, it is characterised in that: described feed hopper, upper and lower hemisphere mould and frame are rustless steel.
Food ball equipment the most according to claim 1, it is characterized in that: on, after lower semisphere mould matched moulds, quantitatively the closure or openness of mould are determined by the action of dosing cylinder, charging mould is entered to quantitative foodstuff, make each spherical cavity is filled with the foodstuff of no more than spherical cavity volume, by the action of forming cylinder, complete the forming process of food bead, and by molding seat cylinder action, lift molding piston catheter block, on, lower semisphere mould separates, touch forming cylinder homing, and initial condition replied by charging mould successively, quantitatively raw material replied by mould, simultaneously, lower mold conveyer belt rotates reach, half and half spherical cavity of the lower semisphere mould more than next row or a row is corresponding with half and half spherical cavity position of episphere mould, so circulation molded food product bead, or shut down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410247200.7A CN104000298B (en) | 2014-06-06 | 2014-06-06 | Food ball making process and equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410247200.7A CN104000298B (en) | 2014-06-06 | 2014-06-06 | Food ball making process and equipment |
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| Publication Number | Publication Date |
|---|---|
| CN104000298A CN104000298A (en) | 2014-08-27 |
| CN104000298B true CN104000298B (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410247200.7A Active CN104000298B (en) | 2014-06-06 | 2014-06-06 | Food ball making process and equipment |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107114817A (en) * | 2017-05-16 | 2017-09-01 | 上海绿晟实业有限公司 | A kind of control method and food ball-making device based on food ball-making device |
| CN113383812B (en) * | 2021-07-27 | 2022-09-06 | 安徽适客食品有限公司 | Meat ball forming device |
| CN115336603B (en) * | 2022-10-19 | 2022-12-20 | 友臣集团有限公司 | Automatic tray turning equipment and process for dried meat floss cake production |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10137135A (en) * | 1996-09-10 | 1998-05-26 | Taniguchi Kogyo Kk | Method and device for automatically producing spherical baked food |
| FR2782897A1 (en) * | 1998-09-04 | 2000-03-10 | Sasa Ind | Method and equipment for baking French loaves of bread on an industrial scale, but with the appearance of traditionally baked loaves |
| CN2530461Y (en) * | 2002-02-22 | 2003-01-15 | 张国中 | Special mould for production of meatball and fishball |
| JP2005261308A (en) * | 2004-03-18 | 2005-09-29 | Nippon Flour Mills Co Ltd | Method for producing spherical grilled dumpling with bits of octopus, and wrapped material of spherical grilled dumpling with bits of octopus to be used for the method |
| CN1843217A (en) * | 2006-04-27 | 2006-10-11 | 陈梦旭 | Double-hemisphere double-color glue pudding |
| CN2860118Y (en) * | 2005-11-28 | 2007-01-24 | 张国中 | Multipurpose forming and processing device for meat, fish balls and dried meat slices |
| CN101695399A (en) * | 2009-10-27 | 2010-04-21 | 梁德新 | Method for preparing quick-frozen meatballs |
| CN102613596A (en) * | 2012-04-18 | 2012-08-01 | 龙岩市益美佳食品工贸有限公司 | Method for making beef balls |
-
2014
- 2014-06-06 CN CN201410247200.7A patent/CN104000298B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10137135A (en) * | 1996-09-10 | 1998-05-26 | Taniguchi Kogyo Kk | Method and device for automatically producing spherical baked food |
| FR2782897A1 (en) * | 1998-09-04 | 2000-03-10 | Sasa Ind | Method and equipment for baking French loaves of bread on an industrial scale, but with the appearance of traditionally baked loaves |
| CN2530461Y (en) * | 2002-02-22 | 2003-01-15 | 张国中 | Special mould for production of meatball and fishball |
| JP2005261308A (en) * | 2004-03-18 | 2005-09-29 | Nippon Flour Mills Co Ltd | Method for producing spherical grilled dumpling with bits of octopus, and wrapped material of spherical grilled dumpling with bits of octopus to be used for the method |
| CN2860118Y (en) * | 2005-11-28 | 2007-01-24 | 张国中 | Multipurpose forming and processing device for meat, fish balls and dried meat slices |
| CN1843217A (en) * | 2006-04-27 | 2006-10-11 | 陈梦旭 | Double-hemisphere double-color glue pudding |
| CN101695399A (en) * | 2009-10-27 | 2010-04-21 | 梁德新 | Method for preparing quick-frozen meatballs |
| CN102613596A (en) * | 2012-04-18 | 2012-08-01 | 龙岩市益美佳食品工贸有限公司 | Method for making beef balls |
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| CN104000298A (en) | 2014-08-27 |
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