CN107114817A - A kind of control method and food ball-making device based on food ball-making device - Google Patents

A kind of control method and food ball-making device based on food ball-making device Download PDF

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Publication number
CN107114817A
CN107114817A CN201710343138.5A CN201710343138A CN107114817A CN 107114817 A CN107114817 A CN 107114817A CN 201710343138 A CN201710343138 A CN 201710343138A CN 107114817 A CN107114817 A CN 107114817A
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China
Prior art keywords
ball
making device
hemisphere
food
diameter
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Pending
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CN201710343138.5A
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Chinese (zh)
Inventor
程朝辉
吴金花
段艳红
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Upper Sea Green Bright Industrial Co Ltd
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Upper Sea Green Bright Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Upper Sea Green Bright Industrial Co Ltd filed Critical Upper Sea Green Bright Industrial Co Ltd
Priority to CN201710343138.5A priority Critical patent/CN107114817A/en
Publication of CN107114817A publication Critical patent/CN107114817A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P10/00Shaping or working of foodstuffs characterised by the products
    • A23P10/20Agglomerating; Granulating; Tabletting

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Formation And Processing Of Food Products (AREA)

Abstract

The present invention relates to a kind of food processing technology and its equipment, and in particular to a kind of control method and food ball-making device based on food ball-making device.Wherein:A kind of control method based on food ball-making device includes, and the volume of spherical cavity is calculated according to the operational order of user;According to the volume, the vertical displacement amount to form hold-down devices is calculated with reference to the intraoral diameter of tremie pipe.In the present invention, the discharge quantity matched using adjustable spherical cavity, the ball Size calculation processed formation selected according to user with currently used spherical cavity, so that a set of production equipment can produce multiple different size ball-type food, reduces production cost.

Description

A kind of control method and food ball-making device based on food ball-making device
Technical field
The present invention relates to a kind of food processing technology and its equipment, and in particular to a kind of control based on food ball-making device Method and food ball-making device.
Background technology
The raw material of general leisure food is mixed by multiple material, when being especially formed into the pot foods of definite shape Need many processes.And be such as manufacture craft of quick-frozen Glutinous rice sesame balls to be fabricated to based on quick-frozen food.
Application No. ZL201410247200.7 Chinese invention patent discloses a kind of food ball making process and equipment, tool Body is disclosed:Food ball equipment, including feed hopper, spherical food mould and conveyer belt, conveyer belt are looped around machine In the rotating shaft at the end of frame two, one end is driving wheel, and the other end is driven pulley, and driving wheel is driven by the reducing motor being fixed in frame Rotate, wherein, described conveyer belt upper surface is sequentially covered with the lower semisphere mould of half spherical cavity, is used as lower mould conveyer belt;Described Feed hopper is fixed on above the driven pulley of frame, and fixed with more than a row below feed hopper, often row two is with episphere chamber Episphere mould, the shaping piston catheter block that episphere mould drives with molding seat cylinder moves up and down, and completes upper and lower half The matched moulds of ball mould or unlatching, wherein, what quantitative mould that described episphere mould is driven by cylinder, charging cylinder drove enters Expect that mould is constituted, during upper and lower hemisphere mould matched moulds, driven by forming cylinder, compress upper and lower hemisphere mould and pressurize, shaping food Product bead;Provided with demoulding heater in frame, molded food product bead conveys Tape movement with lower mould, and lower half is turned to driving wheel end Open Side Down for ball mould, and demoulding heater is located at the top of lower mould conveyer belt meander sections, and the lower section of the demoulding heater is provided with Discharging conveyor belts;When food bead turns to lower semisphere mould openings down with conveyer belt, heated in described demoulding heater Under the conditions of, the demoulding of molded food product bead delivers to metering, packaging with discharging conveyor belts.
But there is following defect in such a ball equipment processed:The ball equipment processed is only capable of carrying out the product of same size ball life processed Production, can not then be produced for the product of other sizes, when the ball equipment processed for needing to produce another size, it is necessary to re-replace The production equipment of production line, substantially increases the production cost of product.
The content of the invention
The present invention provides a kind of control method and food ball-making device based on food ball-making device, it is intended to compatible various chis Very little ball equipment processed, reduces production cost.Specifically,
On the one hand, the present invention provides a kind of control method based on food ball-making device, wherein:
The volume of spherical cavity is calculated according to the operational order of user;
According to the volume, the vertical displacement amount to form hold-down devices is calculated with reference to the intraoral diameter of tremie pipe.
Preferably, the above-mentioned control method based on food ball-making device, wherein:
The pressure data to be formed and be matched with the scheduled time is calculated according to the vertical displacement amount.
Preferably, the above-mentioned control method based on food ball-making device, wherein:Ball is calculated according to the operational order of user The volume of type cavity, is specifically included:
Receive the operational order of user's input;
The ball-type sky that ball-type forming diameter is matched with being formed with the operational order is adjusted according to the operational order Chamber;
The volume to form the spherical cavity is calculated according to the ball-type forming diameter.
Preferably, the above-mentioned control method based on food ball-making device, wherein:According to the volume, with reference to tremie pipe Intraoral diameter calculates the vertical displacement amount to form hold-down devices:
Wherein specific method is:
H=1.334 (R/r)2
H is the vertical displacement amount of the hold-down devices;
R is the ball-type forming diameter;
R is the blanking nozzle diameter.
Preferably, the above-mentioned control method based on food ball-making device, wherein:Wherein described pressure data at least includes Press weight;It is described pressure weight computational methods be:
M=(Wr2)/(R2*13.0732);
Wherein:M is the pressure weight;
W is that the hold-down devices push power.
On the other hand, the present invention provides a kind of control method based on food ball-making device again, wherein:
The control command of user's input is received, the diameter of the first hemisphere, the second hemisphere are adjusted according to the control command Diameter, and calculate the discharge quantity to be formed and be matched with the diameter or the second hemispherical diameter of first hemisphere;
Obtained in raw material with the flux matched raw material of the blanking, and by the material transport to blanking pipe;
First hemisphere synthesizes a spherical cavity with second hemisphere, receives the raw material and transmits to the ball-type Cavity.
Preferably, above-mentioned a kind of control method based on food ball-making device, wherein:First hemisphere and described the The connecting line of two hemisphere engagement junction is waveform or zigzag.
On the other hand, the present invention provides a kind of food ball-making device again, wherein:Including:
Feed unit, to receive ball raw material processed, and by the ball material transport processed to precalculated position;
Press unit, including a device for exerting, described pre- to be pointed in the device for exerting under pressed status Position the raw material put and carry out application pressure, so that the material transport is to forming area;
Forming unit, including the first hemisphere mould, the second hemisphere mould, the first hemisphere mould are arranged at the pressure The bottom of unit, the first hemisphere mould engagement connects the second hemisphere mould to form the forming area.
Preferably, above-mentioned a kind of food ball-making device, wherein, in addition to,
Several the second hemisphere moulds are provided with transmission unit, the transmission unit;The transmission unit and institute Pressure unit coordinated signals are stated, are in the device for exerting under lifting state, the transmission unit works in transmission state.
Preferably, above-mentioned a kind of food ball-making device, wherein, the first hemisphere mould, the mould of the second hemisphere mould It is waveform or zigzag to have interface.
Compared with prior art, it is an advantage of the invention that:
In the present invention, using adjustable spherical cavity, the ball Size calculation processed formation selected according to user is with currently making The discharge quantity that spherical cavity matches, so that a set of production equipment can produce multiple different size ball-type food, reduces life The input of equipment is produced, the manufacturing cost of product is reduced.
Brief description of the drawings
Fig. 1 is a kind of control method schematic flow sheet based on food ball-making device in the present invention;
Fig. 2 is a kind of control method schematic flow sheet based on food ball-making device in the present invention;
Fig. 3 is a kind of control method schematic flow sheet based on food ball-making device in the present invention;
Fig. 4 is a kind of structural representation based on food ball-making device in the present invention.
Embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples.It is understood that this place is retouched The specific embodiment stated is used only for explaining the present invention, rather than limitation of the invention.It also should be noted that, in order to just Part related to the present invention rather than entire infrastructure are illustrate only in description, accompanying drawing.
The present invention provides a kind of control method and food ball-making device based on food ball-making device, it is intended to compatible various chis Very little ball equipment processed, reduces production cost.Specifically,
On the one hand, the present invention provides a kind of control method based on food ball-making device, wherein:As shown in figure 1,
Step S110, the volume according to the operational order of user calculating spherical cavity;When user selects different ball chis processed When very little, the volume of its spherical cavity is then differed, such as when user selects a ball size processed, the volume of spherical cavity is V1;When user selects No. two ball sizes processed, the volume of spherical cavity is V2.When the volume of spherical cavity is different, needed for it The filling material wanted also is differed.
Step S120, according to the volume, the vertical displacement amount to form hold-down devices is calculated with reference to the intraoral diameter of tremie pipe. It is preferred that the above-mentioned control method based on food ball-making device, wherein:According to the volume, with reference to the intraoral diameter of tremie pipe Calculate the vertical displacement amount for forming hold-down devices:
Wherein specific method is:
H=1.334 (R/r)2
H is the vertical displacement amount of the hold-down devices;
R is the ball-type forming diameter;
R is the blanking nozzle diameter.
Raw material is stored in tremie pipe, and hold-down devices carry out pushing so that raw material is compressed into spherical cavity to raw material Interior, raw material in spherical cavity in being molded to form ball-type food.
In the present invention, using adjustable spherical cavity, the ball Size calculation processed formation selected according to user is with currently making The discharge quantity that spherical cavity matches, so that a set of production equipment can produce multiple different size ball-type food.
As further preferred embodiment, the above-mentioned control method based on food ball-making device, wherein:Step S110, the volume according to the operational order of user calculating spherical cavity, are specifically included:
Step S1101, the operational order for receiving user's input;
Step S1102, ball-type forming diameter is adjusted according to the operational order matched with the operational order with being formed The spherical cavity;
Step S1103, the volume to form the spherical cavity is calculated according to the ball-type forming diameter.
The size of spherical cavity can be random size, or multiple fixed dimensions.It is not particularly limited herein.Herein Two kinds of specific implementations are enumerated, specifically.
When ball size processed is random size, spherical module can then realize the regulation of size, ball using electrodeless regulation technology Include the first former and the second former in type cavity, first former is formed by rigid material, second shaping Device is formed by flexible material, inside the first former setting and second former.
When ball size processed is multiple fixed dimensions, spherical module can then realize the tune of size using ladder regulation technology Section.When spherical cavity is multiple fixed dimensions, the corresponding relation that can be set up between spherical cavity volume and ball size processed, according to The ball size processed of user's selection can directly obtain the volume matched with the ball size processed.Formed without calculating, improve the speed of ball processed Degree.At least include the 3rd former of dimension adjustable in spherical cavity.3rd former is formed by rigid material.
By taking electrodeless regulation spherical module as an example, after raw material enters spherical cavity, raw material presses to the second former Active force, the second former applies reaction force to raw material, when active force is mutually balanced with reaction force, at the second former In inactive state, i.e. raw material shaping is completed after the second former remains static.
Embodiment two
When the different state of discharge quantity applies to raw material outside same pressure parameter, the shaping on the one hand reducing product See, on the other hand when making large-sized ball-type finished product, then need longer molding time, reduce production efficiency.It is based on This, the present invention provides a kind of control method based on food ball-making device again, as shown in Fig. 2 specifically,
Step S210, the volume according to the operational order of user calculating spherical cavity;
Step S220, according to the volume, the vertical displacement amount to form hold-down devices is calculated with reference to the intraoral diameter of tremie pipe.
Step S230, the pressure data to be formed and be matched with the scheduled time calculated according to the vertical displacement amount.Wherein:Wherein The pressure data at least includes pressure weight;It is described pressure weight computational methods be:
M=(Wr2)/(R2*13.0732);
Wherein:M is the pressure weight;
W is that the hold-down devices push power.
In the state of discharge quantity is different, in order to coordinate transmission speed (such as baking, heating, the freezing of whole production line Deng operation), i.e., the different state of ball size processed is, it is necessary to apply different pressure parameters to raw material with the state of the scheduled time Complete forming operation.
Embodiment three
On the other hand, as shown in figure 3, the present invention provides a kind of control method based on food ball-making device again, wherein:This Embodiment can be used for the food manufacturing for fixing ball-type size.
Step S310, the control command for receiving user's input, according to the control command adjust the first hemisphere diameter, the The diameter of two hemisphere, and calculate the discharge quantity to be formed and be matched with the diameter or the second hemispherical diameter of first hemisphere;
Step S320, obtain in raw material with the flux matched raw material of the blanking, and by the material transport to blanking Pipeline;
Step S330, first hemisphere synthesize a spherical cavity with second hemisphere, receive the raw material and transmit To the spherical cavity, as further preferred embodiment, first hemisphere engages junction with second hemisphere Connecting line is waveform or zigzag.
The operation principle of the present embodiment is:
First according to the diameter of whole first hemisphere of the control command of user adjustment, the diameter of the second hemisphere, when the first hemisphere Diameter determine after can determine that the volume of the spherical cavity, the original that can be filled in the spherical cavity is calculated according to the volume Material, continues to be partitioned into the raw material that matches with spherical cavity in the feed, and by the material transport to spherical cavity to complete ball Type forming operation.
Example IV
On the other hand, the present invention provides a kind of food ball-making device again, wherein:Including:
Feed unit, to receive ball raw material processed, and by the ball material transport processed to precalculated position;
Press unit, as shown in figure 4, including a device for exerting, it is right under pressed status to be in the device for exerting The raw material positioned at the precalculated position carries out application pressure, so that the material transport is to forming area;With shown in Fig. 4 Press exemplified by unit, the pressure unit includes the first pressure pressure bar 12 of bar 11 and second, the first pressure bar is movable Ground is socketed in first charging aperture 1, and the second pressure bar is movably socketed in second charging aperture 2, the device for exerting Including first driving means 111, the second drive device 121, the driving of first driving means 111 first presses bar 11 in the first charging Along desired trajectory activity in mouth 1, similarly the pressure bar 12 of the second drive device 121 driving second is interior along predetermined in second charging aperture 2 Track activity, so that the raw material in the first feed pipe 1, the second feed pipe 2 enters to forming unit.
Forming unit, including the first hemisphere mould 3, the second hemisphere mould 4, the first hemisphere mould 3 are arranged at described The bottom of pressure unit, the engagement of the first hemisphere mould 3 connects the second hemisphere mould 4 to form the forming area.
As further preferred embodiment, a kind of above-mentioned food ball-making device, wherein, in addition to,
Several the second hemisphere moulds are provided with transmission unit, the transmission unit;The transmission unit and institute Pressure unit coordinated signals are stated, are in the device for exerting under lifting state, the transmission unit works in transmission state.
As further preferred embodiment, a kind of above-mentioned food ball-making device, wherein, the first hemisphere mould, The mold interface of second hemisphere mould is waveform or zigzag.
When the mold interface of the first hemisphere mould, the second hemisphere mould is waveform or zigzag, the first hemisphere mould Then prolonged with wave or notched profile and product surface, zigzag or waveform junction between tool and the second hemisphere mould The connecting line of spheroid faying face has been grown, and then has reduced the accumulation of the raw material of joint face, ball-type overall appearance is improved.
Obtaining for explanation is needed, the technical scheme that the present invention is provided cannot be only used for ball ball-type product processed, simultaneously can be used for Make other shapes product, it is only necessary to which the shape of mould is given into replacing.It is not particularly limited herein.
Note, above are only presently preferred embodiments of the present invention and institute's application technology principle.It will be appreciated by those skilled in the art that The invention is not restricted to specific embodiment described here, can carry out for a person skilled in the art it is various it is obvious change, Readjust and substitute without departing from protection scope of the present invention.Therefore, although the present invention is carried out by above example It is described in further detail, but the present invention is not limited only to above example, without departing from the inventive concept, also Other more equivalent embodiments can be included, and the scope of the present invention is determined by scope of the appended claims.

Claims (10)

1. a kind of control method based on food ball-making device, it is characterised in that:
The volume of spherical cavity is calculated according to the operational order of user;
According to the volume, the vertical displacement amount to form hold-down devices is calculated with reference to the intraoral diameter of tremie pipe.
2. the control method according to claim 1 based on food ball-making device, it is characterised in that:
The pressure data to be formed and be matched with the scheduled time is calculated according to the vertical displacement amount.
3. the control method according to claim 1 based on food ball-making device, it is characterised in that:According to the operation of user Order calculates the volume of spherical cavity, specifically includes:
Receive the operational order of user's input;
Adjust ball-type forming diameter to form the spherical cavity matched with the operational order according to the operational order;
The volume to form the spherical cavity is calculated according to the ball-type forming diameter.
4. the control method according to claim 2 based on food ball-making device, it is characterised in that:According to the volume, The vertical displacement amount to form hold-down devices is calculated with reference to the intraoral diameter of tremie pipe:
Wherein specific method is:
H=1.334 (R/r)2
H is the vertical displacement amount of the hold-down devices;
R is the ball-type forming diameter;
R is the blanking nozzle diameter.
5. the control method according to claim 4 based on food ball-making device, it is characterised in that:Wherein described number pressure According at least including pressure weight;It is described pressure weight computational methods be:
M=(Wr2)/(R2*13.0732);
Wherein:M is the pressure weight;
W is that the hold-down devices push power.
6. a kind of control method based on food ball-making device, it is characterised in that:
The control command of user's input is received, according to the diameter of the control command the first hemisphere of adjustment, the diameter of the second hemisphere, And calculate the discharge quantity to be formed and be matched with the diameter or the second hemispherical diameter of first hemisphere;
Obtained in raw material with the flux matched raw material of the blanking, and by the material transport to blanking pipe;
First hemisphere synthesizes a spherical cavity with second hemisphere, receives the raw material and transmits empty to the ball-type Chamber.
7. a kind of control method based on food ball-making device according to claim 6, it is characterised in that:Described the first half The connecting line that ball engages junction with second hemisphere is waveform or zigzag.
8. a kind of food ball-making device, it is characterised in that:Including:
Feed unit, to receive ball raw material processed, and by the ball material transport processed to precalculated position;
Pressed unit, including a device for exerting, and the pre-determined bit is pointed to be in the device for exerting under pressed status The raw material put carries out application pressure, so that the material transport is to forming area;
Forming unit, including the first hemisphere mould, the second hemisphere mould, the first hemisphere mould are arranged at the pressure unit Bottom, the first hemisphere mould engagement connection the second hemisphere mould is to form the forming area.
9. a kind of food ball-making device according to claim 8, it is characterised in that also include,
Several the second hemisphere moulds are provided with transmission unit, the transmission unit;The transmission unit is applied with described Unit coordinated signals are pressed, are in the device for exerting under lifting state, the transmission unit works in transmission state.
10. a kind of food ball-making device according to claim 8, it is characterised in that the first hemisphere mould, the second half The mold interface of ball mould is waveform or zigzag.
CN201710343138.5A 2017-05-16 2017-05-16 A kind of control method and food ball-making device based on food ball-making device Pending CN107114817A (en)

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