CN203913345U - Food ball equipment processed - Google Patents
Food ball equipment processed Download PDFInfo
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- CN203913345U CN203913345U CN201420297002.7U CN201420297002U CN203913345U CN 203913345 U CN203913345 U CN 203913345U CN 201420297002 U CN201420297002 U CN 201420297002U CN 203913345 U CN203913345 U CN 203913345U
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- mould
- food
- conveyer belt
- demoulding
- frame
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Abstract
The utility model relates to a kind of food ball equipment processed.A kind of food ball making process, the food ingredient mixing is divided into the size that is not more than design spheroid, after being positioned over the upper and lower mould inner pressure to synthesizing spherical cavity being fixed on conveyer belt and making type, admission passage cures or vacuum quick-frozen, carry out food slaking, the food ball after slaking falls into discharging conveyer belt in heating condition bottom knockout and directly enters packing.The utility model also provides the food ball equipment processed that is suitable for above-mentioned technique.The utility model provides a kind of food ball new technology processed that is suitable for automated production, and simple for the device structure of this technique, floor space is little, conveniently realizes mechanical automation and controls.
Description
Technical field
The utility model relates to a kind of food ball equipment processed.
Background technology
The raw material of general leisure food is mixed by multiple material, needs the operations of falling while especially making the pot foods of definite shape more.And be to be made into take quick-frozen food as main, as the manufacture craft of quick-frozen Glutinous rice sesame balls, according to mouthfeel and food formula needs, comprise following operation:
1 group: a) glutinous rice flour is poured in dough mixing machine, additive is sprinkling upon uniformly on the glutinous rice flour of face pot, stir 3-5 minute premix, it is evenly mixed with glutinous rice flour;
B) white sugar is poured in bucket, with boiling water, washes open and stirs, and pours in dough mixing machine start into and fully stirs into dough, and the time is 10-15 minute, and standard is any surface finish and without dry powder, with hand, touches and does not touch with one's hand, and gently draws and can pull out filament, can not have tomography;
C) moulding: craft or molding machine all can.Faric; Be stained with slurry h; Group's sesame; Balance; Quick-frozen; Packing-----warehouse-in;
D) standard-required: Glutinous rice sesame balls must be reunited can not be rough and uneven in surface, can not have crackle, inclined to one side filling, give the game away, be stained with the phenomenons such as filling, and sesame will be rolled into a ball evenly, can not have hydro-planing.
2 groups: shortening is twisted into mud shape with meat grinder, puts in proportion other batching and stir dough, other technique is with 1 group.
3 groups: first pachyrhizus is cleaned and boiled, the most well meat grinder is standby, add pachyrhizus mud after waiting all supplementary materials to enter machine, other technique is with 1 group.
4 groups: a) wheaten starch is cooked by scalding with boiling water, added dough mixing machine;
B) add again flour and glutinous rice flour to stir;
C) then add protein sugar, emulsifier for mixing; Add baking powder; Adding shortening stirs;
D) according to soft or hard degree, add appropriate cold water, stir into smooth dough;
E) dough being stirred is placed in 10 degree or 18 environment of spending and proofs 2-4 hour, attention can not be turned sour; Then moulding; Be stained with slurry; Group's sesame; Quick-frozen; Packing; Warehouse-in.
5 groups:
A) potato is cleaned to boil again and is removed the peel, and crosses fiberizer form slurry standby;
B) wheaten starch adds water to stir into starch water standby;
C) potato slurry adds water to enter jacketed pan boiled, adds protein sugar, then adds starch water, is brewed into colloidal;
D) glutinous rice flour and maltodextrin are entered to dough mixing machine, add additive premix even, then add maltose, finally add colloid, stir into dough, other technique is the same.
Utility model content
The utility model object is: provide a kind of food ball equipment processed.
The utility model object conveniently realizes by following: food ball equipment processed, comprise a feed hopper, spherical food mould and conveyer belt, conveyer belt is looped around in the rotating shaft of frame two ends, one end is driving wheel, the other end is driven pulley, by the reducing motor being fixed in frame, drive driving wheel to rotate, wherein
Described conveyer belt upper surface is covered with the lower semisphere mould in hemisphere chamber according to the order of sequence, as counterdie conveyer belt;
Described feed hopper is fixed on the driven pulley top of frame, fixing with more than a row below feed hopper, two episphere moulds with episphere chamber of every row, the moulding piston catheter block that episphere mould drives with molding seat cylinder moves up and down, complete matched moulds or the unlatching of upper and lower hemisphere mould, wherein, the charging mould that the quantitative mould that described episphere mould is driven by cylinder, charging cylinder drive forms, during upper and lower hemisphere mould matched moulds, by forming cylinder, driven, compress upper and lower hemisphere mould pressurize, molded food product bead;
In frame, be provided with demoulding heater, molded food product bead moves with counterdie conveyer belt, and Open Side Down to driving wheel end, to turn to lower semisphere mould, and demoulding heater is located at the top of counterdie conveyer belt meander sections, and the below of this demoulding heater is provided with discharging conveyer belt;
Food bead turns to lower semisphere mould openings down time with conveyer belt, and under described demoulding heater heating condition, the demoulding of molded food product bead, delivers to metering, packing with discharging conveyer belt.
On such scheme basis, for increasing the slaking stroke of food bead, described demoulding heater is infrared heater, is located at the below of frame feed hopper.Infrared heater directionality is strong, convenient directed heating.
On such scheme basis, for guaranteeing food sanitation safe and the demoulding of instant food bead, described feed hopper, upper and lower hemisphere mould and frame are stainless steel.
Superiority of the present utility model is: device structure is simple, and floor space is little, conveniently realizes mechanical automation and controls.
Accompanying drawing explanation
Accompanying drawing 1, food ball equipment processed schematic diagram;
Accompanying drawing 2, food ball equipment processed chain-drive section schematic diagram;
Accompanying drawing 3, device control panel schematic diagram;
Accompanying drawing 4, food ball equipment processed control principle drawing;
1---feed hopper;
2---spherical food mould;
21---lower semisphere mould; 221---hemisphere chamber;
22---episphere mould;
221---moulding piston catheter block; 2211---molding seat cylinder;
222---quantitative mould; 2221---dosing cylinder;
223---charging mould; 2231---charging cylinder;
224,225---forming cylinder one, two;
3---conveyer belt;
4---driving wheel;
5---driven pulley,
6---frame;
7---reducing motor; 71---motor servo driver;
8---the defeated band of discharging; 81---discharging conveyer belt motor;
9---demoulding infrared heater;
10---control panel;
101---power supply indicator; 102---electric current, voltmeter; 103---touch-screen;
104---heating controller; 105---button.
The specific embodiment
As shown in accompanying drawing 1 food ball equipment processed schematic diagram and accompanying drawing 2 food ball equipment processed chain-drive section schematic diagram, a kind of food ball equipment processed that is applicable to above-mentioned technique, comprise a feed hopper 1, spherical food mould 2 and conveyer belt 3, conveyer belt is looped around in the rotating shaft of frame 6 two ends, one end is driving wheel 4, and the other end is driven pulley 5, by the reducing motor 7 being fixed in frame 6, drives driving wheel 4 to rotate, wherein
Described conveyer belt 3 upper surfaces are covered with the lower semisphere mould 21 in hemisphere chamber 221 according to the order of sequence, as counterdie conveyer belt;
Described feed hopper 1 is fixed on driven pulley 5 tops of frame 6, fixing with more than a row below feed hopper 1, two episphere moulds 22 with episphere chamber of every row, on the moulding piston catheter block 221 that episphere mould 22 drives with molding seat cylinder 2211, lower movement, complete, the matched moulds of lower semisphere mould or unlatching, the quantitative mould 222 that described episphere mould 22 is driven by dosing cylinder 2221, the charging mould 223 that charging cylinder 2231 drives forms, on, lower semisphere mould 22, during 21 matched moulds, by respectively by forming cylinder one, two drive 224, 225, in compression, lower semisphere mould pressurize, molded food product bead,
In frame 6, be provided with demoulding infrared heater 9, molded food product bead moves with counterdie conveyer belt, Open Side Down to driving wheel end, to turn to the hemisphere chamber 221 of lower semisphere mould 21, demoulding infrared heater 9 is located at the top of counterdie conveyer belt meander sections, the below of this demoulding infrared heater 9 is provided with discharging conveyer belt 8, and this discharging conveyer belt 8 is controlled by discharging conveyer belt motor 81;
Food bead turns to lower semisphere mould 21 hemisphere chambeies 221 when opening down with conveyer belt 3, and under described demoulding infrared heater 9 heating conditions, the rapid demoulding of molded food product bead, delivers to metering, packing with discharging conveyer belt 8.
The present embodiment is for increasing who change of food or vacuum refrigeration stroke, and described demoulding infrared heater is located at the below of frame 6 feed hoppers 1.
For guaranteeing food processing safety and easily cleaning, described feed hopper 1, upper and lower hemisphere mould and frame 6 are stainless steel.
The utility model can adopt the machining process of automatic controlling system food bead, refers to accompanying drawing 3 device control panel schematic diagrames and accompanying drawing 4 food ball equipment processed control principle drawing.
Employing switch board is controlled, and as shown in Figure 3, control panel 10 comprises power supply indicator 101, current voltmeter 102, touch-screen 103, temperature controller 104 and row's button 105 from top to bottom.
As shown in Figure 4, a kind of employing Siemens PLC C control system is provided, automatically the chip of controlling is S7-200CN CPU224, control respectively the magnetic valve KA1 of molding seat cylinder 2211, the magnetic valve KA3 of the magnetic valve KA2 of dosing cylinder 2221, charging cylinder 2231, the magnetic valve KA0 of the magnetic valve KA4 of forming cylinder and reducing motor 7;
The reducing motor 7 of 1.5KW through motor servo driver 71 pressure regulation to direct current 24VHou Yu cpu chip UNICOM;
The discharging conveyer belt motor 81 of 0.55KW and 9 interlocks of 3000W demoulding infrared heater.
Sequentially by following actions:
Press start key, reducing motor 7 runnings, reducing motor approach switch X02 connects, 2221 actions of molding seat cylinder, molding seat cylinder approach switch X03 connects, dosing cylinder 2221 actions, quantitatively mould approach switch X03 connects, 2231 actions of charging cylinder, charging cylinder approach switch X05 connects, forming cylinder one, 2 224, 225 interlocks, forming cylinder approach switch X06 connects, 2211 actions of molding seat cylinder, molding seat cylinder 2211 approach switch X03 connect, forming cylinder one, 2 224, 225 interlocks, forming cylinder approach switch X06 connects, 2231 actions of charging cylinder, charging cylinder approach switch X05 connects, dosing cylinder 2221 actions, dosing cylinder 2221 approach switch X03 connect, counterdie conveyer belt motor rotation, circulation to reducing motor approach switch X02 connection, or press stop key, machine stops.
The operation running of equipment is as follows:
On, after lower semisphere mould matched moulds, quantitatively the closure or openness of mould 222 are determined by the action of dosing cylinder 2221, extremely quantitatively foodstuff is according to the sphere sizes according to product demand, food is divided into the appearance and size that is not more than orbicule and sends charging mould 222 to, make to be filled with the foodstuff that is not more than ball cavity volume in each ball chamber, by forming cylinder one, 2 224, 225 interlock, complete the forming process of food bead, and by 2211 actions of molding seat cylinder, lift moulding piston catheter block 221, on, lower semisphere mould 22, 21 separation, touch forming cylinder one, 2 224, 225 homings, and charging mould 223 is replied reset condition successively, quantitatively mould 222 is replied raw material, simultaneously, counterdie conveyer belt rotates reach, corresponding with each position, hemisphere chamber of patrix to next row or hemisphere more than a row, circulation molded food product bead like this, or shut down.
Food ball machine is
1, the utility model food ball equipment processed can be widely used in numerous food processing fields such as conditioning food, vegetable product, fruit product, dilated food;
2, by the utility model equipment and technique, different types of foodstuff can be carried out to multiple combination according to taste demand, form single edible spherula;
3,, when carrying out various foodstuff combinations, can not adopt the food additives such as stabilizing agent, coagulating agent, thickener that food is formed to single spherical by physical change;
4, the utility model technique can combine single or various types of tiny, frangible food, forms and is convenient to edible food unit;
5, by the change to hemisphere chamber size, shape, the profile that changes, beautifies food, thereby the desire to buy of raising food.
Claims (3)
1. a food ball equipment processed, comprises a feed hopper, spherical food mould and conveyer belt, and conveyer belt is looped around in the rotating shaft of frame two ends, one end is driving wheel, and the other end is driven pulley, by the reducing motor being fixed in frame, drives driving wheel to rotate, it is characterized in that
Described conveyer belt upper surface is covered with the lower semisphere mould in hemisphere chamber according to the order of sequence, as counterdie conveyer belt;
Described feed hopper is fixed on the driven pulley top of frame, fixing with more than a row below feed hopper, two episphere moulds with episphere chamber of every row, the moulding piston catheter block that episphere mould drives with molding seat cylinder moves up and down, complete matched moulds or the unlatching of upper and lower hemisphere mould, wherein, the charging mould that the quantitative mould that described episphere mould is driven by cylinder, charging cylinder drive forms, during upper and lower hemisphere mould matched moulds, by forming cylinder, driven, compress upper and lower hemisphere mould pressurize, molded food product bead;
In frame, be provided with demoulding heater, molded food product bead moves with counterdie conveyer belt, and Open Side Down to driving wheel end, to turn to lower semisphere mould, and demoulding heater is located at the top of counterdie conveyer belt meander sections, and the below of this demoulding heater is provided with discharging conveyer belt;
Food bead turns to lower semisphere mould openings down time with conveyer belt, and under described demoulding infrared heater heating condition, the demoulding of molded food product bead, delivers to metering, packing with discharging conveyer belt.
2. food according to claim 1 ball equipment processed, is characterized in that: described demoulding heater is infrared heater, is located at the below of frame feed hopper.
3. food according to claim 1 ball equipment processed, is characterized in that: described feed hopper, upper and lower hemisphere mould and frame are stainless steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420297002.7U CN203913345U (en) | 2014-06-06 | 2014-06-06 | Food ball equipment processed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420297002.7U CN203913345U (en) | 2014-06-06 | 2014-06-06 | Food ball equipment processed |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203913345U true CN203913345U (en) | 2014-11-05 |
Family
ID=51809248
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420297002.7U Active CN203913345U (en) | 2014-06-06 | 2014-06-06 | Food ball equipment processed |
Country Status (1)
| Country | Link |
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| CN (1) | CN203913345U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105231472A (en) * | 2015-11-17 | 2016-01-13 | 西安工业大学 | Portable fruit and vegetable balling machine |
-
2014
- 2014-06-06 CN CN201420297002.7U patent/CN203913345U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105231472A (en) * | 2015-11-17 | 2016-01-13 | 西安工业大学 | Portable fruit and vegetable balling machine |
| CN105231472B (en) * | 2015-11-17 | 2017-03-01 | 西安工业大学 | Portable fruit and vegerable nodulizer |
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| GR01 | Patent grant |