CN103998694A - Insulated wall module - Google Patents
Insulated wall module Download PDFInfo
- Publication number
- CN103998694A CN103998694A CN201280048524.7A CN201280048524A CN103998694A CN 103998694 A CN103998694 A CN 103998694A CN 201280048524 A CN201280048524 A CN 201280048524A CN 103998694 A CN103998694 A CN 103998694A
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- Prior art keywords
- wall
- shaped element
- element part
- building
- steel
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 42
- 239000010959 steel Substances 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000009413 insulation Methods 0.000 claims abstract description 16
- 238000010276 construction Methods 0.000 claims abstract description 11
- 238000009434 installation Methods 0.000 claims abstract description 7
- 229920002635 polyurethane Polymers 0.000 claims abstract description 5
- 239000004814 polyurethane Substances 0.000 claims abstract description 5
- 238000004321 preservation Methods 0.000 claims description 19
- 239000000945 filler Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 230000003068 static effect Effects 0.000 abstract description 3
- 239000000919 ceramic Substances 0.000 abstract description 2
- 238000009408 flooring Methods 0.000 abstract description 2
- 230000035515 penetration Effects 0.000 abstract description 2
- 230000007246 mechanism Effects 0.000 abstract 2
- 230000005494 condensation Effects 0.000 abstract 1
- 238000009833 condensation Methods 0.000 abstract 1
- 238000009776 industrial production Methods 0.000 abstract 1
- 125000006850 spacer group Chemical group 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 10
- 239000011521 glass Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000000280 densification Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 239000008259 solid foam Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/08—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
- E04B2/58—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/384—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a metal frame
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
- E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
- E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
- E04B1/6125—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface
- E04B1/6137—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface the connection made by formlocking
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Electromagnetism (AREA)
- Acoustics & Sound (AREA)
- Building Environments (AREA)
- Finishing Walls (AREA)
Abstract
The construction of a wall module of superior insulation properties required for passive buildings, the method of its industrial production for easy to install at erection site as technical design of the load bearing steel truss of the defined height, width and thickness, made of appropriate shaped steel elements, of appropriate dimensions, positioned appropriately to form the structure and fixed in compliance with all relevant requirements of the professional building practice and regulations. Steel elements are mostly C elements, horizontal (1.1) and vertical (1.2) C elements with fastening mechanisms fastened on the outside horizontally (2.1) and vertically (2.2) with internal (1.3) and external (1.4) spacers positioned on their sides of low thermal conductivity, on which internal (6.2) and external (6.3) lining panels are placed of the appropriate thickness defining in such manner the total thickness of the wall. The complete wall is factory-built so that the developed steel structure with all needed installation channels built in and with placed lining panels is placed in the appropriate press to inject expanded polyurethane in the space between the lining and the outside line of the steel structure that forms the wall, at approximately 3-bar pressure, which then expands and squeezes out the air from within the structure thereby creating a compact fill mass eliminating any risk of damp and condensation in the wall, at the same time improving for at least 30% the statics of the steel structure. In this way a full compact wall of precise dimensions is built in a factory to the full completion with all ceramic tiles and parquet flooring, with all needed installation channels built in, with all openings including window and door openings of excellent insulation properties with the heat penetration coefficient U of approximately 0.14 W/(m2K DEG ) which is less than 0.15 W/(m2K DEG ) as the limit value for the compliance with passive house characteristics. Walls produced in entirety or in segments according to the described invention are transported to the site and installed, all the walls or their segments are joined, with fastening mechanisms vertically and horizontally, to make complete building structures. Because this invention allows the precise building of walls, in entirety or in segments, their installation after the transport on site is easy, based on precisely defined figures and methods, with the minimum labor and in a short time period, with only a few tools and equipment needed for the job. If all such modules, i.e., all wall elements are factory-made, with all windows, doors, utility channels and/or other additional elements installed in the production facility, one can make in advance the entire structure before it is brought to the building site, which results in a very flexible building concept with additionally reduced building costs.
Description
Technical field
The present invention be a kind of for passive type building, there is the wall body module of outstanding heat preservation property, it relates to by applying suitable techniqueflow and goes to manufacture one and be provided with all required devices, and can be arranged on simply the technology of the product on building site.The present invention includes the technical field that is denoted as E04B2/58, E04C1/00 and E04C2/00 according to International Classification of Patents.
technical problem
Expert constantly makes great efforts to attempt the building costs of the per unit superficial area of supplies consumption, time loss and building to minimize, and simultaneously the characteristic optimization of building.This is the challenge that relevant technologies field is faced always.
As everyone knows, the price of building, quality and characteristic are limit by the technical design of body of wall mostly, also thereby limit by the structure of body of wall.Therefore, distinct methods is developed, in maximum possible degree, body of wall is fabricated to finished product structure, and finds the most economical selection that body of wall is installed on building site.Certainly the mounting method that technical design, manufacturing technology and the construction work that, success finds above-mentioned Technical Solving to depend primarily on body of wall used.
Technical problem solved by the invention comprises the wall body structure that provides such, applies such material and manufacture and Building technology, can there is good heat preservation property so that build passive type building required body of wall, and meet all requirements of professional building practice and about body of wall and the strength of whole building building and the regulations of static(al) simultaneously.The present invention also preferably guarantees that suitable techniqueflow is used, so that finished product body of wall can make in factory, and is furnished with ceramic tile and wood flooring and all required devices and comprises doorway and the opening of window.On building site, the cost of labor of simple and fast installation building is low, and therefore the building costs of the per unit superficial area of building also significantly reduces.
For guaranteeing that body of wall meets the standard in passive type house, body of wall is confirmed through " hair-dryer-Men-test ".Except glass surface, all outer members of building about insulation heat leak coefficient U should not exceed 0.15W/ (m
2, and required heat energy also should not exceed 15kWh/m K)
2.
The prerequisite of making passive type house is the technical design of the whole space enclosing structure of the building with heat preservation property, and it is to have suitable quality, entirely fine and close, the i.e. architectural exterior-protecting construction of similar sealing.This design that represents edge, angle, tie point and opening all must remove all heat bridges, to prevent that valuable heat energy runs off by tie point and each opening.
This represents the technical design of the body of wall for as structure member to conclude high and strict standard; These parts have wide influence to the good heat preservation property of whole building building or particular; The quality of spent material, adds enough performances, and the related characteristics in passive type house can be realized.
Construction wall is preferably made by gently carrying steel work; Light carrying steel work is had the light material of good heat preservation property, and the fire retardant that is named as polyurethane (PIR) is filled; Construction wall also preferably has suitable thickness and suitable rectangular area (height of first floor): higher than two meters and suitable width.
Prior art
In history, people constantly make great efforts to attempt the building costs of the per unit superficial area of supplies consumption, time loss, building to minimize, and simultaneously the main building feature optimization about heat preservation property, can minimize with the consumption of heating source on the house surface of guaranteeing every square metre; Heating source comprises solid material, gas, heating oil or electricity.
The possibility that reduces building costs directly depends on the wall body structure of the enough spent materials of needs, and depends on especially have how many bodies of wall to manufacture in factory, and has how many residue needs of work to carry out on building site.
Recently, work concentrates on the heat preservation property of realizing building, and wherein required heat energy value must not exceed annual 15kWh/m
2; This is the key character that is called as the building in passive type house.Between two more than ten years in the past, many research and engineerings about passive type house are carried out.Apparently, complete passive type house, just need to reach the high and strict standard of some quality about the parts in passive type house.Therefore, except glass surface, all outer members in house about insulation heat leak coefficient U be all no more than 0.15W/ (m
2k).
Passive type house is the product of low-yield house lead-time (NEK).The more low-yield house of energy consumption in passive type house reaches 8 one-tenth less, and reaches 9 one-tenth less compared with traditional architecture structure.
The not controllably exchange of outside air and inner air must be avoided in passive type house.This can realize by the compact texture of good heat preservation property and whole building building and indivedual parts.
This represents that the external surface of building must allow its thermal insulating building enclosure by hermetically sealed, makes the stuffy surface of the common formation of external surface.In addition, the tie point of all structural members and communal facility passage must carefully be manufactured, to guarantee that required stuffy characteristic can realize.The necessary appropriate setting of edge, angle, tie point and opening, to avoid forming heat bridge.
Not only can prevent cold air according to the building of these quality specifications manufactures, and energy loss, moisture minimizing is penetrated into building and also significantly reduces the risk of damaging fabric structure element.
Therefore, for builder, the design in passive type house and the engineering all design of more same traditional architecture and engineering complexity in scale and function.
The thickness of the insulation material in passive type house should at least be situated between between 55 to 60 centimetres, and triplex glass window and the door with suitable heat preservation property are set.
" hair-dryer-Men-test " is for checking whether fabric structure meets the building standard in passive type house.Except glass surface, all outer members of building about insulation heat leak coefficient U all can not exceed 0.15W/ (m
2k).
Prior art, realizing aspect the good heat preservation property of building, provides some to use the Building technology of light wall element.
Wall element is formed by the polystyrene manufacture of expanding mostly.These technology and produce the example of structure at US5,353,562, US4,823,534 and US5,617,686 deliver.
EP0727535A1 is a kind of separation body of wall Building technology that uses a large amount of piles and steel element, and it uses sound insulation material and hard plasterboard to reinforce main external surface, with the position of the first type surface material of tightening member both sides, forms fire-proof wall structure.
US5,765,333 describe the connected pile of use and the building system of plate, and its pile post is arranged on the ground; The solid foam plate with the solid foam of one or more cementing layers is fashioned into and the shape that is arranged on crossbeam side, matches with crossbeam and the underground pile being connected; And after the pile that follows closely be set up, and with the connections such as identical plate.Prefabricated strip can arrange on the surface of plate, to connect gypsum plank in wall body structure, or outside wall body structure as retaining element.
Bearing wall structure has multiple kinds; They manufacture mostly on the building site in passive type house, but body of wall filler can be lower in the quality of technical elements.
In addition, US2010242394 (A1) is also a bit similar to the present invention with the disclosed unit of WO2010111945 (A1), but different on several fundamental characteristics.
Summary of the invention
Importance of the present invention is that its technical design can solve the problems of the technologies described above, it provides according to the suitable calculating carried out based on the method for having established and according to the ordered all important requirement of building code, design as resistance to compression strength, antiseismic ability, wind loading rating and fire safety performance for thering is carrying steel work and all appurtenances and all required devices and the opening of body of wall of ad hoc structure of specific purpose, specific dimensions, ad-hoc location, specific buildings layout; Thereby allow to manufacture finished product body of wall in factory at technical elements, and these finished product bodies of wall are installed simply on building site, its characteristic and quality meet the criterion of concluding for the standard in passive type house.
Such steel work comprises the element of given shape and size, generally comprise by the horizontal C shaped element part 1.1 that there is the steel facing manufacture of suitable thickness and suitably connect according to the method for having established and longitudinal C shaped element part 1.2, between them because of in requisition for according to the additional steel fastening element 8.1 of calculating and setting so that extra strength to be provided.
The calculating of carrying out according to the requirement according to all relevant architectural practices and regulation, suitable wall fastener or its element are all laterally C shaped element part 1.1 and longitudinal C shaped element part 1.2 are interior fixing, to pass through securing member horizontal 2.1 and the longitudinal 2.2 fastening body of wall in ground or body of wall sections.
Horizontal and vertical wall fastener comprises the fastening cylinder 3.1 with housing for C shaped element part, and it has and comprises the clamping screw of main body 3.2 and head 5.1 and the nut with housing 3.3 for C shaped element part.
By the inner surface 4.1 of C shaped element part bottom and two inner surfaces 4.2 of C shaped element part, the fastening cylinder 3.1 with housing and the nut 3.3 with housing are arranged on a position of C shaped element part, fastening cylinder 3.1 and nut 3.2 can not given prominence at the volume of C shaped element part, so they always keep a segment distance D with the edge 3.4 of C shaped element part, with horizontal or fastening body of wall longitudinally.
As mentioned above, the fastening cylinder 3.1 with housing is arranged on C shaped element part with the clamp nut 3.3 with housing, it is along the direction setting of the axle 4.3 of C shaped element part, and be conventionally arranged on corner, to lean on and to be fixed on the inner surface 4.1 of C shaped element part bottom and the suitable inner surface 4.2 of C shaped element part, with Connection Element better and more closely.
The steel work of such body of wall or body of wall section has specific thicknesses 2.4, and it is enough to meet all requirements about specific buildings according to calculating.The 1.3He Wai interval, interior interval 1.4 of requisite number object suitable shape is set up and is fixed on the appropriate location of horizontal C shaped element part 1.1 and longitudinal C shaped element part 1.2.
Be made up of the material with enough heat preservation properties at 1.3He Wai interval, interior interval 1.4, to eliminate the heat bridge between exterior wall surface and inner wall surface.
Interior lining panel 8.2 and outer liner plate 8.3 are arranged on 1.3He Wai interval, interior interval 1.4, wherein between interior lining panel 8.2 and outer liner plate 8.3, leave space, to inject insulation filler 8.4, thereby form the gross thickness 2.5 of body of wall or body of wall section, its size depends on the desired use of building and sets requirement, between 200 to 400 millimeters, about boundary, be typically about 300 millimeters.
Boring is arranged on interior lining panel 8.2 and outer liner plate 8.3, is positioned at the position matching with 1.3He Wai interval, interval 1.4.
The body of wall of manufacturing as mentioned above or the steel work of body of wall section, the specific external volume of its tool, size and surface as 36 square metres, and be together arranged in the framework that size matches with interval, securing member and final liner plate; With suitable pressure insulation filler as suitable in the injection molding machine of 3 bar injects, insulation filler is generally the polyurethane of expansion, it spontaneously expands and extrudes air, and fill hermetically every cun of space between every cun of space and body of wall steel work or the body of wall section boundary surface between two end plates, wherein body of wall steel work or body of wall section are made up of suitable element, and majority is horizontal C shaped element part 1.1 and longitudinal C shaped element part 1.2.
Utilize this mode, wall body structure has been fully dense, guarantees good heat preservation property, wherein heat leak coefficient U not higher than
Module is a word that is generally used for describing the wall body structure in finished product body of wall or body of wall section being pressed into according to said method.In the ordinary course of things, module is rectangle, and its total surface area is generally 36 square metres, and height and width are 3 × 12 meters, substantially meet all actual requirements.
If all these modules, all wall elements are all to manufacture in factory, and institute is fenestrate, door, communal facility penetration piece/passage and/or other add ons are all to install at production facility, and total can be manufactured in advance being brought to before building site.This has produced an architectual concept very flexibly, has also additionally reduced building costs.
These wall body modules can utilize aforesaid way completely factory manufacture, then during construction work, be installed on building site, and by securing member horizontal and vertical connect.
On preprepared basis, arrange after the lower bearing module 10.1 of body of wall, the floor module 10.3 of body of wall is set, then the upper bearing (metal) module 10.2 of body of wall, upper separation body of wall and 10.4 and lower separation body of wall 10.5 are set.
Brief description of the drawings
Fig. 1 a: important steel work
Position 1.1: laterally C shaped element part;
Position 1.2: longitudinally C shaped element part;
Position 1.3: interior interval;
Position 1.4: outer interval;
Fig. 1 b: the example of the part of the steel work section of making
Fig. 2 a. has the steel work of securing member
Position 2.1: for the part of the securing member of fastening body of wall or body of wall section laterally;
Position 2.2: for the part of the securing member of fastening body of wall or body of wall section longitudinally;
Position 2.3: for the passage of pipe laying and communal facility;
Position 2.4: the thickness of steel wall body structure;
Position 2.5: the gross thickness of finished product body of wall;
Position 2.6: for the passage of clamping screw;
Fig. 2 b: the example with the steel work of making of securing member
Fig. 3: body of wall or the fastening assembling of body of wall section
Position 3.1: be fixed on C shaped element part, there is the fastening cylinder of housing;
Position 3.2: clamping screw;
Position 3.3: be fixed on C shaped element part, there is the clamp nut of housing;
The edge of position 3.4:C shaped element part;
The total length of position L:C shaped element part;
Distance between edge and securing member, cylinder or the nut of position D:C shaped element part;
Position W: the distance between the axle of two C shaped element parts and body of wall or body of wall section securing member;
Fig. 4: the position of being fixed on the wall fastener of C shaped element part
The inner surface of 4.1:C shaped element part bottom, position;
The inner surface of position 4.2:C shaped element part;
The axle of position 4.3:C shaped element part;
Fig. 5: clamping screw and be fixed on C shaped element part, there is the fastening cylindrical assembling of housing
Position 5.1: the head of clamping screw;
Fig. 6: clamping screw and be fixed on C shaped element part, there is the assembling of the clamp nut of housing
Fig. 7: for the longitudinal and example of the mounting fastener of fastening body of wall or body of wall section laterally
Fig. 8: important body of wall parts
Position 8.1: steel work element, C shaped element part and girth member;
Position 8.2: interior lining panel;
Position 8.3: outer liner plate;
Position 8.4: insulation filler;
Fig. 9: the cross section of body of wall
Position 9.1: positive inner support;
Position 9.2: positive outer support;
Figure 10: the example of connecting wall section
Position 10.1: the lower bearing module of body of wall;
Position 10.2: the upper bearing (metal) module of body of wall;
Position 10.3: the floor module of body of wall;
Position 10.4: above separate body of wall;
Position 10.5: the lower body of wall of separating.
Detailed description of the invention
The suitable calculating that the present invention carries out according to method known and that established according to the ordered all important requirement of building code, as resistance to compression strength, antiseismic ability, wind loading rating and fire safety performance and be designed for and there is specific purpose, specific dimensions, ad-hoc location, the carrying steel work of the body of wall of the ad hoc structure of specific buildings layout, it has the required all passages of all parts and pipe laying and other device elements and opening is applied the technology at plant-manufactured body of wall completely with permission, body of wall can be arranged on building site simply, and meet the building standard in all passive types house.
The steel work being defined like this comprises the element with given shape and size, and majority is horizontal C shaped element part 1.1 and longitudinal C shaped element part 1.2; Laterally C shaped element part 1.1 and longitudinal C shaped element part 1.2 are manufactured by the steel facing with suitable thickness, and suitably connect according to well-known method; According to calculating, because of in requisition for additional steel fastening element 8.1 is set between them, so that extra force to be provided.
According to the calculating of carrying out according to all dependency rules of architectural practice requirement and regulations, suitable body of wall or body of wall section secure component are at horizontal C shaped element part 1.1 and longitudinally C shaped element part 1.2 is interior fixing, with horizontal 2.1 and longitudinal 2.2 ground tensions and connecting wall or body of wall section.
The fastening cylinder 3.1 with housing is arranged on the space in C shaped element part with the clamp nut 3.3 with housing; This space is defined by the inner surface 4.1 of C shaped element part bottom and two inner surfaces 4.2 of C shaped element part, though therefore fastening cylinder 3.1 or clamp nut 3.2, can be outstanding at the volume of C shaped element part; No matter be as horizontal or longitudinally fastening, always they keep a segment distance D with the edge 3.4 of C shaped element part.
As implied above, the fastening cylinder 3.1 with housing and the clamp nut 3.3 with housing on C shaped element part along the direction setting of the axle 4.3 of C shaped element part, it is arranged on corner conventionally, and be suitably fixed on the inner surface 4.1 of C shaped element part bottom and the respective inside surface 4.2 of C shaped element part, think that linkage section provides more strength.
The steel work that body of wall or body of wall section are made like this has specific thicknesses 2.4, is thickness enough according to the calculating of specific buildings.The 1.3He Wai interval, interior interval 1.4 horizontal 1.1 and longitudinally 1.2 of the suitable shape of proper number arranges and is fixed on the ad-hoc location of C shaped element part.
Be made up of the material with suitable heat preservation property at 1.3He Wai interval, interior interval 1.4, to eliminate the heat bridge between external surface and the inner surface of body of wall.
Interior lining panel 8.2 and outer liner plate 83 are set up and are fixed on 1.3He Wai interval, interior interval 1.4, wherein between interior lining panel 8.2 and outer liner plate 8.3, leave space, to inject insulation filler 8.4, form the gross thickness 2.5 of body of wall or body of wall section, its size depends on desired use and the corresponding requirements of building, conventionally can reach to 300 millimeters.
Boring is arranged on interior lining panel 8.2 and outer liner plate 8.3, matches with the position at 1.3He Wai interval, interior interval 1.4.
The steel work that utilize said method manufacture, has specific external volume and surface as the body of wall of 36 square metres or a body of wall section and interval, secure component and finally liner plate element are together arranged in the framework of appropriate size; Utilize suitable note pressure technology, as 3 bar, inject insulation filler, be generally the polyurethane of expansion; In the time that pressure is extruded air, insulation filler spontaneously expands, and seal the space between the border surface of steel work of space between soleplate and body of wall or body of wall section, wherein the steel work of body of wall or body of wall section comprises element, is generally horizontal C shaped element part 1.1 and longitudinal C shaped element part 1.2.Due to wall body structure densification, the static(al) of steel work improves three ten at least percent.
Use this mode can produce complete densification, have the wall body structure of good heat preservation property, wherein heat leak coefficient U is no more than
Module is a word that is generally used for describing the wall body structure in complete body of wall or body of wall section being pressed into according to said method.In the ordinary course of things, module is rectangle, and its total surface area is generally 36 square metres, and length and width are 3 × 12 meters, substantially meet all actual requirements.
If all these modules, all wall elements are all manufactured in factory completely, and institute is fenestrate, door, communal facility passage and/or other add ons are all installed at production facility, and total can be manufactured in advance being brought to before building site.This has produced an architectual concept very flexibly, has also additionally reduced building costs.
These wall body modules utilize aforesaid way to manufacture in factory completely, and after during construction work, on building site, installing again, and be connected with longitudinal 7.2 ground by securing member horizontal 7.1.
On preprepared basis, arrange after the lower bearing module 10.1 of body of wall, the floor module 10.3 of body of wall is set, then the upper bearing (metal) module 10.2 of body of wall and upper separation body of wall and 10.4 and lower separation body of wall 10.5 are set.
Positive inner support and rear because of in requisition for being fixed on steel work, then installs positive outer support (9.2) outside on liner plate (8.2).
industrial applicability
The present invention can be applicable to building trade, realizes the high flexibility of building, unrivaled; The present invention is fundamentally reducing building costs and time, and this is directly because all modules, and all wall elements are manufactured in factory, and institute is fenestrate, door, device passage and/or other attachment devices are all installed at production facility.This represents that total can manufacture being transported to before building site in advance.
In addition, the present invention allows building to have the body of wall of good heat-insulating property, and its heat leak coefficient U is no more than
accordingly, the present invention can be relevant to the building achievement in current passive type house, realizes according to ordered parameter and the feature of strict standard.
Claims (5)
1. the structure of the required wall body module with outstanding heat preservation property of a passive type building, its industrially preparing process allows simple and easy installation on building site, it comprises according to the suitable calculating carried out based on the method for having established and according to the ordered all important requirement of building code, design as resistance to compression strength, antiseismic ability, wind loading rating and fire safety performance for thering is the carrying steel work of ad hoc structure of specific purpose, specific dimensions, ad-hoc location, specific buildings layout; The carrying steel work of body of wall has appurtenances and all required doorways and window, and for all required devices as the passage of electric device, telecommunication device, mounted water pipe and drainer; Described steel work comprises the element of given shape and size, and majority is horizontal C shaped element part (1.1) and longitudinal C shaped element part (1.2); Laterally C shaped element part (1.1) and longitudinal C shaped element part (1.2) are manufactured by the steel facing with suitable thickness, and suitably connect according to the method for having established; Laterally between C shaped element part (1.1) and longitudinal C shaped element part (1.2) because of in requisition for according to the additional steel fastening element (8.1) of calculating and setting so that extra strength to be provided, it is characterized in that, the calculating of carrying out according to all related requests based on builing industry and regulations, suitable wall fastener is at the given crosswise C shaped element part (1.1) of the steel work of body of wall or body of wall section and longitudinally fixing in C shaped element part (1.2), with by securing member laterally (2.1) and longitudinally (2.2) fastening/strain body of wall; The fastening cylinder (3.1) with housing is arranged on the space in C shaped element part with the clamp nut (3.3) with housing; This space, by two inner surfaces (4.2) definition of inner surface (4.1) and the C shaped element part of C shaped element part bottom, can not give prominence at the volume of C shaped element part fastening cylinder (3.1) and clamp nut (3.2); When horizontal or when longitudinally fastening, fastening cylinder (3.1) and clamp nut (3.2) keep a segment distance (D) with the edge (3.4) of C shaped element part; There is the fastening cylinder (3.1) of housing and there is the clamp nut (3.3) of housing along the direction setting of the axle (4.3) of C shaped element part, and be conventionally arranged on corner, suitably to lean on and to be fixed on the inner surface (4.1) of C shaped element part bottom and the respective inside surface (4.2) of C shaped element part above, they are more firmly connected.
2. the structure of the required wall body module with outstanding heat preservation property of a kind of passive type building as claimed in claim 1, its industrially preparing process allows simple and easy installation on building site, it is characterized in that, the interior interval (1.3) of requisite number object suitable shape and outer interval (1.4) are set up and are fixed on the ad-hoc location of horizontal C shaped element part (1.1) and longitudinal C shaped element part (1.2); Design and the material characteristic of interior interval (1.3) and outer interval (1.4) provide good thermal insulation property.
3. the structure of the wall body module with outstanding heat preservation property as required in a kind of passive type building of claim 1 and 2 as described in arbitrary, its industrially preparing process allows simple and easy installation on building site, it is characterized in that, interior lining panel (8.2) and outer liner plate (8.3) are arranged on interior interval (1.3) and outer interval (1.4) are upper, and it has the suitable boring matching with the position of interior interval (1.3) and outer interval (1.4).
4. the industrially preparing process of the required wall body module with outstanding heat preservation property of a passive type building, its steel wall construction has specific external volume and surface as 36 square metres and makes as described in arbitrary according to claim 1,2 and 3, it is characterized in that, structure is arranged in the framework that size matches, and injects insulation filler with suitable pressure as the injection molding machine of 3 bar; Insulation filler is generally the polyurethane (PIR) of expansion, it spontaneously expands and extrudes air under pressure, thereby every cun of space that sealing is defined by soleplate and steel wall construction or its body of wall section boundary surface, wherein steel wall construction or its body of wall section comprise corresponding element, and majority is horizontal C shaped element part (1.1) and longitudinal C shaped element part (1.2).
5. on the building site on preprepared basis, install as claim 1,2,3 and 4 as described in arbitrary there is outstanding heat preservation property, at plant-manufactured wall body module with the method at site construction, it is characterized in that, module is connected with horizontal and vertical secure component, the lower bearing module (10.1) of body of wall is arranged on pre-manufactured basis, and then the floor module (10.3) of body of wall, upper bearing (metal) module (10.2), upper separation body of wall (10.4) and the lower compartment wall (10.5) of body of wall are set.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| HRP20110582A | 2011-08-04 | ||
| HRP20110582AA HRP20110582A2 (en) | 2011-08-04 | 2011-08-04 | Wall mounting structure for passive building, implementation and process of production |
| PCT/HR2012/000017 WO2013017900A1 (en) | 2011-08-04 | 2012-07-31 | Insulated wall module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103998694A true CN103998694A (en) | 2014-08-20 |
Family
ID=46939722
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201280048524.7A Pending CN103998694A (en) | 2011-08-04 | 2012-07-31 | Insulated wall module |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20140202100A1 (en) |
| EP (1) | EP2780514A1 (en) |
| JP (1) | JP2014525001A (en) |
| CN (1) | CN103998694A (en) |
| CA (1) | CA2844029A1 (en) |
| EA (1) | EA201490414A1 (en) |
| HR (1) | HRP20110582A2 (en) |
| WO (1) | WO2013017900A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112127518B (en) * | 2020-09-24 | 2021-10-01 | 广东新宏富建设有限公司 | Prefabricated light steel construction wall body of building |
| CN115434446A (en) * | 2021-06-03 | 2022-12-06 | 魏勇 | External wall sandwich heat-insulation and anti-seismic integrated structure |
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| US6125608A (en) * | 1997-04-07 | 2000-10-03 | United States Building Technology, Inc. | Composite insulated framing members and envelope extension system for buildings |
| CN1839235A (en) * | 2004-11-25 | 2006-09-27 | 新日本制铁株式会社 | Joint fitting between members and joint structure and joining method of upper and lower floor vertical frame members |
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| US5353562A (en) | 1991-07-03 | 1994-10-11 | Decker Wendell T | Foam panel for construction |
| JPH06182639A (en) * | 1992-12-17 | 1994-07-05 | Daiwa House Ind Co Ltd | Unit house and its execution method |
| JPH0874358A (en) * | 1994-09-02 | 1996-03-19 | Yoshino Sekko Kk | Partition wall |
| US5617686A (en) * | 1995-06-07 | 1997-04-08 | Gallagher, Jr.; Daniel P. | Insulating polymer wall panels |
| US5765333A (en) | 1996-04-03 | 1998-06-16 | Cunningham; Dale W. | Unitized post and panel building system |
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| GB0412796D0 (en) | 2004-06-09 | 2004-07-14 | Price Philip A | Supawall system |
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| US20070107352A1 (en) * | 2005-07-21 | 2007-05-17 | Yoshimichi Kawai | Construction of wall opening in steel house |
| US8689518B2 (en) * | 2007-03-06 | 2014-04-08 | Bay City Flower Company, Inc. | Continuity tie for prefabricated shearwalls |
| DE102008048800A1 (en) * | 2008-09-24 | 2010-04-01 | Hein, Viktoria | Tabular component |
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| JP2010242394A (en) * | 2009-04-07 | 2010-10-28 | Shimizu Corp | Structure for installing steel plate in concrete structure |
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2011
- 2011-08-04 HR HRP20110582AA patent/HRP20110582A2/en not_active Application Discontinuation
-
2012
- 2012-07-31 EA EA201490414A patent/EA201490414A1/en unknown
- 2012-07-31 EP EP12766324.3A patent/EP2780514A1/en not_active Withdrawn
- 2012-07-31 US US14/237,070 patent/US20140202100A1/en not_active Abandoned
- 2012-07-31 CN CN201280048524.7A patent/CN103998694A/en active Pending
- 2012-07-31 WO PCT/HR2012/000017 patent/WO2013017900A1/en active Application Filing
- 2012-07-31 JP JP2014523406A patent/JP2014525001A/en active Pending
- 2012-07-31 CA CA2844029A patent/CA2844029A1/en not_active Abandoned
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6125608A (en) * | 1997-04-07 | 2000-10-03 | United States Building Technology, Inc. | Composite insulated framing members and envelope extension system for buildings |
| CN1839235A (en) * | 2004-11-25 | 2006-09-27 | 新日本制铁株式会社 | Joint fitting between members and joint structure and joining method of upper and lower floor vertical frame members |
Also Published As
| Publication number | Publication date |
|---|---|
| EA201490414A1 (en) | 2014-07-30 |
| WO2013017900A1 (en) | 2013-02-07 |
| HRP20110582A2 (en) | 2013-04-30 |
| JP2014525001A (en) | 2014-09-25 |
| EP2780514A1 (en) | 2014-09-24 |
| CA2844029A1 (en) | 2013-02-07 |
| US20140202100A1 (en) | 2014-07-24 |
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Application publication date: 20140820 |