CN103995001B - Weld inspection device convenient for transferring plates - Google Patents
Weld inspection device convenient for transferring plates Download PDFInfo
- Publication number
- CN103995001B CN103995001B CN201410244919.5A CN201410244919A CN103995001B CN 103995001 B CN103995001 B CN 103995001B CN 201410244919 A CN201410244919 A CN 201410244919A CN 103995001 B CN103995001 B CN 103995001B
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- transporter
- detection device
- detection
- ball
- weld seam
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Abstract
The invention relates to a weld inspection device convenient for transferring plates. A support transferring device with balls is installed on a transferring device, then the problem that large-size plates are easy to damage and deform in the transfer process can be solved, the plates are convenient to move during inspection, and labor is saved. When weld inspection is carried out, the plates are transferred to the weld inspection device by the transferring device, the height of the transferring device is increased by a first pneumatic cylinder, the transferring device is pushed so that a hollow area aims at an inspection station of the weld inspection device, then the height of the transferring device is lowered by the first pneumatic cylinder so that a heave of the transferring device is clamped into a groove of the weld inspection device, and then the weld inspection is carried out. When the weld inspection is finished, the plates are moved to the transferring device, then the height of the transferring device is increased by the first pneumatic cylinder so that the heave of the transferring device is divorced from the groove of the weld inspection device, and the plates are carried away by the transferring device.
Description
Technical field
The present invention relates to industrial production technology field, particularly relate to a kind of weld seam detection dress being easy to transfer sheet materials
Put.
Background technology
Solder technology, as a kind of basic process, is widely used in space flight, aviation, naval vessel, bridge
In the every field such as beam, vehicle, petrochemical industry and hoisting machinery.Owing in welding process, the various of appearance are asked
Topic, the most inevitably crackle, pore and the defect such as lack of penetration in weld seam.
For the weld seam detection that welding quality is higher, existing common technology mainly by CCD technology or
Ultrasonic detection technology is tested, but this assay device structures precision is complicated, cost high, to inspection
The technology of personnel requires the highest.Welding precision is required to the welding detection of the highest common sheet material,
Need the welding line detector of a kind of simple in construction, processing ease, low cost badly.
Summary of the invention
It is an object of the invention to propose a kind of detection device being easy to transfer sheet materials, it is possible to make system
There is higher safety, stability and reliability.
For reaching this purpose, the present invention by the following technical solutions:
A kind of detection device being easy to transfer sheet materials, including: detection device and transporter, institute
Stating detection device and include support, the monitor station being arranged on support, described monitor station is internally provided with lamp
Pipe intense light source, the upper surface of described monitor station includes weld seam detection district that transparent acrylic material makes and black
The non-detection zone of weld seam that color acrylic board material is made, the edge around described monitor station upper surface arranges oriented
The groove of interior arch;Described transporter includes bracing frame, the workbench being arranged on bracing frame, described
Being provided with support transporter on workbench, described support transporter includes that ball base, described ball base are opened
Being provided with the mounting groove for carrying ball, four angles in mounting groove are provided with support ball, described support
Be equiped with transmission ball on ball, transmit be provided with on ball have open-topped for joining with ball base
Seat fixed by the transmission ball closed, and described transmission ball protrudes described transmission ball fixes the opening of seat, described biography
The zone line sending the workbench of device offers what the monitor station size with described detection device adapted
Hollow region, the edge around the hollow region of described workbench is provided with the arch adapted with described groove
Projection, the first pneumatic cylinder is installed between bracing frame and the workbench of described transporter, described first
Described workbench is withstood in cutting somebody's hair of pneumatic cylinder, and the bottom of the leg of support frame as described above is provided with universal wheel, when
When carrying out weld seam detection, at transporter transport sheet material to detection device, by the first pneumatic gas
The height of transporter heightened by cylinder, promotes transporter to make the detection of its hollow region alignment detection device
Platform, then turns down the height of transporter by the first pneumatic cylinder, makes the projection of transporter stick into described
In the groove of detection device, make transporter be fixed together with detection device, then weld
Seam detection;After weld seam detection terminates, sheet material is moved to transporter, then by the first pneumatic cylinder
Heighten the height of transporter, make the projection of transporter depart from the groove of described detection device, pass through
Sheet material is transported by transporter.
Wherein, the edge around described workbench offers track for one week, and described gliding in tracks connects cunning
Block, on described slide block by rotary apparatus be provided with can 360 ° rotate the second pneumatic cylinders, described second gas
The front end of dynamic air cylinder connects cuts somebody's hair, described in cut somebody's hair and include two the first pushing hands being parallel to each other and the second pushing hands,
Described first pushing hands and the second pushing hands are the U-shaped of outward opening, and described first pushing hands, the second pushing hands all include
The first stringer board that first transverse slat is vertical with described first transverse slat is vertical with described first stringer board and with described
The second stringer board that one transverse slat is parallel.
Wherein, detection device also includes rack-mount switch, described switch and fluorescent tube intense light source
Connect to control the Push And Release of fluorescent tube intense light source.
Wherein, described weld seam detection district is positioned at the region, the left and right sides of the upper surface of described monitor station, described weldering
Stitch the zone line that non-detection zone is positioned at the upper surface of described monitor station.
Wherein, described detection device also includes the protective cover for protecting monitor station, during use, described
The edge of protective cover sticks in the groove of described detection device.
Beneficial effect:
The present invention makes transporter and weld seam detection by utilizing the height of the first pneumatic cylinder regulation transporter
The good clamping of device is integrated, and makes sheet material directly detect on transporter, eliminates and is transported to weldering
The trouble of seam detection device;Owing to installing the support transporter with ball on transporter, can not only
Enough solve the problem that large size plate is easily damaged in transmitting procedure, deformed, and be easy in detection time shift
Dynamic sheet material, the most laborsaving;When carrying out weld seam detection, transport sheet material by transporter and fill to weld seam detection
Put place, heightened the height of transporter by the first pneumatic cylinder, promote transporter to make its hollow region pair
The monitor station of quasi-detection device, is then turned down the height of transporter, makes biography by the first pneumatic cylinder
The projection sending device sticks in the groove of described detection device, makes transporter solid with detection device
It is scheduled on together, then carries out weld seam detection;After weld seam detection terminates, sheet material is moved to transporter,
Then heightened the height of transporter by the first pneumatic cylinder, make the projection of transporter depart from described weld seam
The groove of detection device, is transported sheet material by transporter.
Accompanying drawing explanation
Fig. 1 is the knot of a kind of detection device being easy to transfer sheet materials that the specific embodiment of the invention provides
Structure schematic diagram.
Fig. 2 is the top view of the transporter in Fig. 1.
Fig. 3 is the structural representation supporting transporter of the transporter in Fig. 1.
Fig. 4 is the top view of the detection device in Fig. 1.
In figure:
1-detection device;2-transporter;11-support;12-monitor station;121-weld seam detection district;
The non-detection zone of 122-weld seam;13-groove;21-bracing frame;22-workbench;221-hollow region;222-is convex
Rise;23-supports transporter;231-ball base;232-mounting groove;233-supports ball;234-transmits rolling
Pearl;235-transmits ball and fixes seat;24-track;25-slide block;26-the second pneumatic cylinder.
Detailed description of the invention
Further illustrate technical scheme below in conjunction with the accompanying drawings and by detailed description of the invention.
Fig. 1 is a kind of detection device 1 being easy to transfer sheet materials that the specific embodiment of the invention provides
Structural representation.Fig. 2 is the top view of the transporter 2 in Fig. 1.Fig. 3 is the transporter 2 in Fig. 1
Support transporter 23 structural representation.As shown in Figure 1, Figure 2, Figure 3 shows, of the present invention one
Plant the detection device 1 being easy to transfer sheet materials, including: detection device 1 and transporter 2, described
The monitor station 12 that detection device 1 includes support 11, is arranged on support 11, in described monitor station 12
Portion is provided with fluorescent tube intense light source, and the upper surface of described monitor station 12 includes the weldering that transparent acrylic material is made
The non-detection zone of weld seam 122 that seam detection zone 121 and black acrylic board material are made, around described monitor station
The edge of 12 upper surfaces is provided with the groove 13 of inside arch;Described transporter 2 include bracing frame 21,
The workbench 22 being arranged on bracing frame 21, described workbench 22 is provided with support transporter 23, institute
State support transporter 23 and include that ball base 231, described ball base 231 offer the peace for carrying ball
Tankage 232, four angles in mounting groove 232 are provided with support ball 233, on described support ball 233
Be equiped with transmission ball 234, transmit be provided with on ball 234 have open-topped for ball base
Seat 235 fixed by the 231 transmission balls coordinated, and described transmission ball 234 protrudes described transmission ball fixes seat 235
Opening, the zone line of the workbench 22 of described transporter 2 offers and described detection device 1
The monitor station 12 size hollow region 221 that adapts, around the hollow region 221 of described workbench 22
Edge is provided with the projection 222 of the arch adapted with described groove 13, the bracing frame of described transporter 2
Being provided with the first pneumatic cylinder between 21 and workbench 22, described work is withstood in cutting somebody's hair of described first pneumatic cylinder
Station 22, the bottom of the leg of support frame as described above 21 is provided with universal wheel, when carrying out weld seam detection, passes through
Transporter 2 transports sheet material at detection device 1, heightens transporter 2 by the first pneumatic cylinder
Height, promote transporter 2 make its hollow region 221 be directed at the monitor station 12 of detection device 1,
Then turned down the height of transporter 2 by the first pneumatic cylinder, make the projection 222 of transporter 2 stick into
In the groove 13 of described detection device 1, transporter 2 is made to be fixed together with detection device 1,
Then weld seam detection is carried out;After weld seam detection terminates, sheet material is moved to transporter 2, then by the
One pneumatic cylinder heightens the height of transporter 2, makes the projection 222 of transporter 2 depart from the inspection of described weld seam
Survey the groove 13 of device 1, by transporter 2, sheet material is transported.
The present invention makes transporter 2 and weld seam by utilizing the height of the first pneumatic cylinder regulation transporter 2
The detection good clamping of device 1 is integrated, and makes sheet material directly detect on transporter 2, eliminates
It is transported to the trouble of detection device 1;Owing to installing the support transmission with ball on transporter 2
Device 23, can not only solve the problem that large size plate is easily damaged in transmitting procedure, deformed, and
It is easy to when detection move sheet material, the most laborsaving;When carrying out weld seam detection, transported by transporter 2
Sheet material, at detection device 1, heightens the height of transporter 2 by the first pneumatic cylinder, promotes and passes
Device 2 is sent to make its hollow region 221 be directed at the monitor station 12 of detection device 1, then by the first gas
Dynamic air cylinder turns down the height of transporter 2, makes the projection 222 of transporter 2 stick into described weld seam detection dress
Put in the groove 13 of 1, make transporter 2 be fixed together with detection device 1, then carry out weld seam
Detect;After weld seam detection terminates, sheet material is moved to transporter 2, then by the first pneumatic gas
The height of transporter 2 heightened by cylinder, makes the projection 222 of transporter 2 depart from described detection device 1
Groove 13, by transporter 2, sheet material is transported.
Preferably, the described edge around described workbench 22 offers track 24, described track 24 for one week
Inside slidably connecting slide block 25, described slide block 25 is provided with by rotary apparatus can 360 ° of second rotated
Pneumatic cylinder 26, the front end of described second pneumatic cylinder 26 connects cuts somebody's hair, described in cut somebody's hair and include two mutually
The first parallel pushing hands and the second pushing hands, described first pushing hands and the second pushing hands are the U-shaped of outward opening, institute
State the first pushing hands, the second pushing hands all includes the first stringer board that the first transverse slat is vertical with described first transverse slat, with
The second stringer board that described first stringer board is vertical and parallel with described first transverse slat.
By within one week, offering track 24 at the edge of workbench 22, in track 24, slidably connect slide block 25,
And on slide block 25 install can 360 ° rotate the second pneumatic cylinders 26, it is simple to by the second pneumatic cylinder 26
Push sheet material, and can be matched with slide block 25 by track 24 according to the needs in sheet material propelling movement direction,
Make the second pneumatic cylinder 26 can move along the one of workbench 22 week and change the second pneumatic cylinder 26
Towards and position, time saving and energy saving, save labour force, improve work efficiency.
Wherein, detection device 1 also includes the switch being arranged on support 11, and described switch is strong with fluorescent tube
Light source connects to control the Push And Release of fluorescent tube intense light source.
Fig. 4 is the top view of the detection device 1 in Fig. 1.Described weld seam detection district 121 is positioned at described
The region, the left and right sides of the upper surface of monitor station 12, the non-detection zone of described weld seam 122 is positioned at described monitor station 12
The zone line of upper surface.It is easy to weld by weld seam detection district 121 detection zone non-with weld seam 122 comparison
Effect.
Wherein, described detection device 1 also includes the protective cover for protecting monitor station 12, during use,
The edge of described protective cover sticks in the groove 13 of described detection device 1.Protection weld seam inspection can be played
Survey the effect of device 1, to external world, and by groove 13 by the edge clamping of protective cover, knot
Structure is simple, is difficult to slide.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention not office
Being limited to this, any those familiar with the art is in the technical scope that the invention discloses, according to this
The technical scheme of invention and inventive concept thereof in addition equivalent or change, all should contain the protection in the present invention
Within the scope of.
Claims (5)
1. the detection device being easy to transfer sheet materials, it is characterised in that including: detection device
(1) and transporter (2), described detection device (1) includes support (11), is arranged on support (11)
On monitor station (12), described monitor station (12) is internally provided with fluorescent tube intense light source, described monitor station (12)
Upper surface include weld seam detection district (121) and the black acrylic board material that transparent acrylic material makes
The non-detection zone of the weld seam (122) made, the edge around described monitor station (12) upper surface is provided with inwardly
The groove (13) of arch;Described transporter (2) includes bracing frame (21), is arranged on bracing frame (21)
On workbench (22), described workbench (22) is provided with support transporter (23), described support
Transporter (23) includes that ball base (231), described ball base (231) offer for carrying ball
Mounting groove (232), four angles in mounting groove (232) are provided with support ball (233), described support
It is equiped with transmission ball (234) on ball (233), transmitting to be provided with on ball (234), there is top
The transmission ball being used for coordinating with ball base (231) of opening fixes seat (235), described transmission ball (234)
Protrude described transmission ball and fix the opening of seat (235), the workbench (22) of described transporter (2)
Zone line offer the hollow that monitor station (12) size with described detection device (1) adapts
Region (221), the edge around the hollow region (221) of described workbench (22) is provided with recessed with described
The projection (222) of the arch that groove (13) adapts, the bracing frame (21) of described transporter (2) and work
Being provided with the first pneumatic cylinder between station (22), described work is withstood in cutting somebody's hair of described first pneumatic cylinder
Platform (22), the bottom of the leg of support frame as described above (21) is provided with universal wheel, when carrying out weld seam detection,
By transporter (2) transport sheet material to detection device (1) place, heightened by the first pneumatic cylinder
The height of transporter (2), promotes transporter (2) to make its hollow region (221) be directed at weld seam detection
The monitor station (12) of device (1), then turns down the height of transporter (2) by the first pneumatic cylinder,
The projection (222) making transporter (2) sticks in the groove (13) of described detection device (1),
Make transporter (2) be fixed together with detection device (1), then carry out weld seam detection;Work as weldering
After seam detection terminates, sheet material is moved to transporter (2), then heighten transmission by the first pneumatic cylinder
The height of device (2), makes the projection (222) of transporter (2) depart from described detection device (1)
Groove (13), by transporter (2), sheet material is transported.
A kind of detection device being easy to transfer sheet materials the most according to claim 1, it is characterised in that
Edge around described workbench (22) offers track (24) for one week, the company of slip in described track (24)
Being connected to slide block (25), described slide block (25) is provided with by rotary apparatus can 360 ° of second gas rotated
Dynamic air cylinder (26), the front end of described second pneumatic cylinder (26) connects cuts somebody's hair, described in cut somebody's hair and include two
The first pushing hands being parallel to each other and the second pushing hands, described first pushing hands and the second pushing hands are the U-shaped of outward opening,
Described first pushing hands, the second pushing hands all include the first stringer board that the first transverse slat is vertical with described first transverse slat,
The second vertical with described first stringer board and parallel with described first transverse slat stringer board.
A kind of detection device being easy to transfer sheet materials the most according to claim 1, it is characterised in that
Detection device (1) also includes the switch being arranged on support (11), described switch and fluorescent tube intense light source
Connect to control the Push And Release of fluorescent tube intense light source.
A kind of detection device being easy to transfer sheet materials the most according to claim 1, it is characterised in that
Described weld seam detection district (121) is positioned at the region, the left and right sides of the upper surface of described monitor station (12), described
The non-detection zone of weld seam (122) is positioned at the zone line of the upper surface of described monitor station (12).
A kind of detection device being easy to transfer sheet materials the most according to claim 1, it is characterised in that
Described detection device (1) also includes the protective cover for protecting monitor station (12), during use, described
The edge of protective cover sticks in the groove (13) of described detection device (1).
Priority Applications (1)
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CN201410244919.5A CN103995001B (en) | 2014-06-04 | 2014-06-04 | Weld inspection device convenient for transferring plates |
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CN201410244919.5A CN103995001B (en) | 2014-06-04 | 2014-06-04 | Weld inspection device convenient for transferring plates |
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CN103995001A CN103995001A (en) | 2014-08-20 |
CN103995001B true CN103995001B (en) | 2017-01-11 |
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