CN106353349B - X-ray multi-angle online detection and real-time packaging equipment - Google Patents
X-ray multi-angle online detection and real-time packaging equipment Download PDFInfo
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- CN106353349B CN106353349B CN201610786506.9A CN201610786506A CN106353349B CN 106353349 B CN106353349 B CN 106353349B CN 201610786506 A CN201610786506 A CN 201610786506A CN 106353349 B CN106353349 B CN 106353349B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/10—Different kinds of radiation or particles
- G01N2223/101—Different kinds of radiation or particles electromagnetic radiation
- G01N2223/1016—X-ray
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/60—Specific applications or type of materials
- G01N2223/651—Specific applications or type of materials dust
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Analysing Materials By The Use Of Radiation (AREA)
Abstract
The invention provides X-ray multi-angle online detection and real-time packaging equipment which comprises a detection mechanism, wherein the detection mechanism comprises a protection box body, a sample cylinder is arranged in the protection box body and sleeved on a supporting device through a flexible ferrule, a ray source is arranged above the sample cylinder, an image acquisition detector is arranged below the sample cylinder, a push rod is arranged on the side surface of the sample cylinder, and the push rod acts on the lower end of the sample cylinder. The detection mechanism can detect samples at multiple angles, and the detection success rate is increased; the detection line equipment for realizing repackaging of the samples by the on-line detection and real-time packaging equipment realizes one-step in-place blanking, detection and packaging procedures by the detection conveying line, and realizes full automation, thereby saving manpower and material resources and improving production efficiency.
Description
Technical Field
The invention belongs to the technical field of detection equipment, and particularly relates to X-ray multi-angle online detection and real-time packaging equipment.
Background
X-ray detection is an experimental technique that utilizes X-ray techniques to observe, study and inspect materials for microscopic structural, chemical composition, surface or internal structural defects. In the existing detection technology, the shape requirement on the sample is strict, the detection form is single, and when the shape of the sample does not meet the requirement, the accuracy of sample detection cannot be ensured, the error rate is high, so that the judgment of the overall performance of the product can be influenced.
Meanwhile, the existing detection link and the packaging link are respectively carried out, so that links such as conveying of products are added, and the overall production efficiency is reduced; how to ensure the accuracy of product detection and improve the production efficiency becomes a problem to be solved urgently.
Disclosure of Invention
In view of the above, the present invention is directed to an X-ray multi-angle on-line detection and real-time packaging device suitable for nondestructive detection of various sample sizes, and particularly suitable for X-ray multi-angle imaging detection.
In order to achieve the above purpose, the technical scheme of the invention is realized as follows:
the utility model provides an X-ray multi-angle on-line measuring mechanism, includes the protection box, be equipped with the sample section of thick bamboo in the protection box, the sample section of thick bamboo passes through soft silica gel suit on strutting arrangement, the top of sample section of thick bamboo is equipped with the ray source, and the below is equipped with image acquisition detector, the side of sample section of thick bamboo is equipped with the push rod, and the push rod acts on the lower extreme of sample section of thick bamboo.
Further, the flexible ferrule is soft silica gel.
Further, it also contains warning light, and it installs on the top of protection box. When the ray source emits rays, the warning lamp is turned on and used for reminding people of safety and the like. The push rod is an electric push rod or an electrohydraulic push rod.
The invention also provides on-line detection and real-time packaging equipment comprising the detection mechanism, which comprises a detection conveying line, wherein the detection conveying line is sequentially provided with a blanking station, a protective box body, a poor quality product packaging station and a high quality product packaging station; the successive position relationship of the inferior product packaging stations and the superior product packaging stations can be interchanged;
the detection conveying line passes through the protection box body, the sample cylinder is sleeved on the detection conveying line through the flexible ferrule, and the detection conveying line is used as a supporting device of the sample cylinder.
And an automatic packaging machine is arranged below the inferior product packaging station and the superior product packaging station.
Further, the upper end and the lower end of the sample cylinder are respectively provided with a cover body, and the cover bodies are respectively opened and closed through respective air floatation switches; and a plurality of sample cylinders are arranged on the detection transmission line.
Further, the automatic sample feeding device also comprises a feeding assembly and an automatic sample discharging device matched with the feeding assembly, wherein a discharge hole of the automatic sample discharging device corresponds to a discharging station; the detection conveying line is an annular conveying line.
Further, the drive arrangement of material loading subassembly, the automatic unloader of sample, detect drive arrangement, ray source, image acquisition detector, automatic packaging machine, push rod, air supporting switch all with PLC controller signal connection. And the full-automatic control is realized, and the system program can judge whether the sample has impurities or not through the image shot by the image acquisition detector.
Further, an overhead table is further included, and the overhead table is located below the detection conveying line.
Further, the push rod pushes the sample cylinder to be perpendicular to the movement direction of the detection conveying line.
Further, a sample storage box is arranged at the outlet of the automatic packaging machine.
Compared with the prior art, the X-ray multi-angle online detection and real-time packaging device has the following advantages:
(1) According to the multi-angle imaging detection mechanism, rays are emitted by the ray source, a sample is scanned, an image is acquired by the image acquisition detector for program automatic analysis, then the push rod pushes the sample cylinder forwards to incline for a certain angle, the sample is scanned again, multi-angle shooting is completed, and the inclination of the sample cylinder is realized by the flexibility of a flexible ferrule of the sample cylinder, namely soft silica gel. The detection mechanism can detect samples at multiple angles, and the detection success rate is increased.
(2) The on-line detection and real-time packaging equipment is detection line equipment for realizing repackaging of samples, realizes one-step in-place blanking, detection and packaging procedures through a detection conveying line, is realized in full automation, saves manpower and material resources, and improves production efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute an undue limitation on the invention. In the drawings:
FIG. 1 is a schematic perspective view of an X-ray multi-angle on-line detection mechanism according to an embodiment of the present invention;
FIG. 2 is a right side view of an X-ray multi-angle on-line detection mechanism according to an embodiment of the present invention (excluding a protective case);
FIG. 3 is a right side view (excluding a protective case) of the X-ray multi-angle on-line detection mechanism according to the embodiment of the present invention when pushing a sample cylinder;
fig. 4 is a schematic perspective view of an on-line detecting and real-time packaging device according to an embodiment of the invention.
Reference numerals illustrate:
1. a feeding assembly; 2. an automatic sample blanking device; 3. a blanking station; 4. a protective box body; 5. a poor product packaging station; 6. a high-quality product packaging station; 7. an automatic packaging machine; 8. a sample storage box; 9. an overhead stand; 10. a warning light; 12. a radiation source; 13. a sample cartridge; 14. detecting a conveying line; 15. an image acquisition detector; 16. a push rod; 17. an air-float switch; 18. soft silica gel; 19. and a cover body.
Detailed Description
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
The invention will be described in detail below with reference to the drawings in connection with embodiments.
As shown in fig. 1 to 3, an X-ray multi-angle on-line detection mechanism comprises a protective box body 4, wherein a sample cylinder 13 is arranged in the protective box body 4, the sample cylinder 13 is sleeved on a supporting device through a flexible ferrule, a ray source 12 is arranged above the sample cylinder 13, an image acquisition detector 15 is arranged below the sample cylinder, a push rod 16 is arranged on the side surface of the sample cylinder 13, and the push rod 16 acts on the lower end of the sample cylinder 13.
The flexible ferrule is soft silicone 18. The alarm lamp 10 is arranged at the top end of the protective box body 4; and the push rod 16 is an electric push rod or an electro-hydraulic push rod.
It should be noted that, when the detection mechanism is used alone, the supporting device of the sample cylinder 13 may be any device suitable for a radiation detection mechanism, which mainly serves to fix the sample cylinder 13 and gives a certain resistance when the push rod 16 acts.
In the detection device of the invention, the sample cylinder 13 is sleeved on the detection conveying line 14, and the detection conveying line 14 plays a role of supporting the sample cylinder 13, and can convey the sample cylinder 13 to different stations.
As shown in fig. 4, the on-line detection and real-time packaging device comprises a detection conveying line 14, a feeding component 1 and an automatic sample discharging device 2 matched with the detection conveying line, wherein the detection conveying line 14 is sequentially provided with a discharging station 3, a protective box body 4, a poor product packaging station 5 and a high quality product packaging station 6;
the detection conveying line 14 passes through the protective box body 4, the sample cylinder 13 is sleeved on the detection conveying line 14 through soft silica gel 18, and the detection conveying line 14 is used as a supporting device of the sample cylinder 13.
And an automatic packaging machine 7 is arranged below the inferior product packaging station 5 and the superior product packaging station 6.
The upper end and the lower end of the sample cylinder 13 are respectively provided with a cover 19, and the cover 19 is opened and closed through an air floatation switch 17; and a plurality of sample cylinders 13 are arranged on the detection conveying line 14.
The discharge hole of the automatic sample discharging device 2 corresponds to the discharging station 3; the detection conveying line 14 is an annular conveying line, so that the detection conveying line 14 can form a circulation work, and operations such as blanking, detection, packaging and the like can be automatically performed for a plurality of times.
The driving device of the feeding assembly 1, the automatic sample discharging device 2, the driving device of the detection conveying line 14, the ray source 12, the image acquisition detector 15, the automatic packaging machine 7, the push rod 16 and the air floatation switch 17 are all in signal connection with the PLC.
The device also comprises an overhead table 9, wherein the overhead table 9 is positioned below the detection conveying line 14, and part of components can be installed on the overhead table 9, so long as the operation is convenient.
The push rod 16 pushes the sample cylinder 13 to be perpendicular to the movement direction of the detection conveying line 14.
The outlet of the automatic packaging machine 7 is provided with a sample storage box 8. When a certain sample is accumulated in the sample storage box 8, unified collection is performed, and single collection operation is not needed.
The working process of the invention comprises the following steps: the sample in the feeding component 1 falls into the sample cylinder 13 positioned on the blanking station 3 through the automatic sample blanking device 2, at the moment, the upper cover of the sample cylinder 13 is in an open state, the lower cover is in a closed state, and then the upper cover of the sample cylinder 13 is closed.
Under the drive of the detection transmission line 14, the sample cylinder 13 enters the protective box 4, the ray source 12 emits X rays, the sample is scanned, and the image is acquired by the image acquisition detector 15. The sample cylinder 13 is in a vertical state once, the push rod 16 is pushed forward to push the sample cylinder 13 forwards once, the sample cylinder 13 is inclined by a certain angle and then scanned again, the multi-angle shooting is completed, and the inclination of the sample cylinder 13 is realized by the flexibility of the soft silica gel 8 for fixing the sample cylinder.
Then the system program judges whether impurities exist in the sample through the shot image, if the sample in the sample cylinder 13 is judged to be a good quality product, the sample is transmitted to a good quality product packaging station 6, the lower cover of the sample cylinder 13 is opened, and the sample enters an automatic packaging machine 7 for packaging; if the sample in the sample cylinder 13 is judged to be inferior, the sample is conveyed to the inferior packaging station 5, the lower cover of the sample cylinder 13 is opened, and the sample enters the automatic packaging machine 7 below the station for packaging.
Because the detection conveying line 14 is provided with the plurality of sample cylinders 13, the sample cylinders 13 at the plurality of stations can be simultaneously and respectively operated on the premise of planning the positions of the plurality of sample cylinders 13, and the production efficiency is improved.
The above embodiments are merely preferred embodiments of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. An on-line detection and real-time packaging device, characterized in that:
the X-ray multi-angle online detection mechanism comprises a protection box body (4), wherein a sample cylinder (13) is arranged in the protection box body (4), the sample cylinder (13) is sleeved on a supporting device through a flexible ferrule, a radiation source (12) is arranged above the sample cylinder (13), an image acquisition detector (15) is arranged below the sample cylinder, a push rod (16) is arranged on the side face of the sample cylinder (13), and the push rod (16) acts on the lower end of the sample cylinder (13); the device also comprises a warning lamp (10) which is arranged at the top end of the protective box body (4); the push rod (16) is an electric push rod or an electro-hydraulic push rod; the flexible ferrule is soft silica gel (18);
the automatic feeding device comprises a detection conveying line (14), wherein a blanking station (3), a protective box body (4), a bad product packaging station (5) and a good product packaging station (6) are sequentially arranged on the detection conveying line (14); the successive position relations of the inferior product packaging station (5) and the superior product packaging station (6) are interchangeable;
the detection conveying line (14) passes through the protective box body (4), the sample cylinder (13) is sleeved on the detection conveying line (14) through a flexible sleeve, and the detection conveying line (14) is used as a supporting device of the sample cylinder (13);
and an automatic packaging machine (7) is arranged below the inferior product packaging station (5) and the superior product packaging station (6).
2. The on-line inspection and real-time packaging apparatus of claim 1, wherein: the upper end and the lower end of the sample cylinder (13) are respectively provided with a cover body (19), and the cover bodies (19) are respectively opened and closed through respective air floatation switches (17); and a plurality of sample cylinders (13) are arranged on the detection conveying line (14).
3. The on-line inspection and real-time packaging apparatus of claim 2, wherein: the automatic sample feeding device further comprises a feeding assembly (1) and an automatic sample discharging device (2) matched with the feeding assembly, wherein a discharge hole of the automatic sample discharging device (2) corresponds to the discharging station (3); the detection conveying line (14) is an annular conveying line.
4. The on-line inspection and real-time packaging apparatus according to claim 3, wherein: the automatic feeding device comprises a driving device of a feeding assembly (1), an automatic sample discharging device (2), a driving device of a detection conveying line (14), a ray source (12), an image acquisition detector (15), an automatic packaging machine (7), a push rod (16) and an air floatation switch (17) which are all in signal connection with a PLC.
5. The on-line inspection and real-time packaging apparatus of claim 1, wherein: the device also comprises an overhead table (9), wherein the Gao Jiatai (9) is positioned below the detection conveying line (14).
6. The on-line inspection and real-time packaging apparatus of claim 1, wherein: the push rod (16) pushes the sample cylinder (13) to be perpendicular to the movement direction of the detection conveying line (14).
7. The on-line inspection and real-time packaging apparatus of claim 1, wherein: the outlet of the automatic packaging machine (7) is provided with a sample storage box (8).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610786506.9A CN106353349B (en) | 2016-08-31 | 2016-08-31 | X-ray multi-angle online detection and real-time packaging equipment |
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| CN201610786506.9A CN106353349B (en) | 2016-08-31 | 2016-08-31 | X-ray multi-angle online detection and real-time packaging equipment |
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| CN106353349A CN106353349A (en) | 2017-01-25 |
| CN106353349B true CN106353349B (en) | 2023-05-23 |
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| CN111198197A (en) * | 2020-03-18 | 2020-05-26 | 深圳市伟铭光电有限公司 | Full-angle nondestructive testing device based on X-ray |
| CN111398321A (en) * | 2020-04-22 | 2020-07-10 | 安徽东源电力有限公司 | Method for detecting defects of zero-value insulator X-ray of power transmission line by unmanned aerial vehicle |
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