CN103993392B - A kind of high-efficiency opener - Google Patents

A kind of high-efficiency opener Download PDF

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Publication number
CN103993392B
CN103993392B CN201410223192.2A CN201410223192A CN103993392B CN 103993392 B CN103993392 B CN 103993392B CN 201410223192 A CN201410223192 A CN 201410223192A CN 103993392 B CN103993392 B CN 103993392B
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CN
China
Prior art keywords
shredding
district
storehouse
rotating cylinder
cutting knife
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Expired - Fee Related
Application number
CN201410223192.2A
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Chinese (zh)
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CN103993392A (en
Inventor
徐建龙
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Jiangsu Shuan Ying Textile Technology Co Ltd
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Jiangsu Shuan Ying Textile Technology Co Ltd
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Priority to CN201410223192.2A priority Critical patent/CN103993392B/en
Publication of CN103993392A publication Critical patent/CN103993392A/en
Application granted granted Critical
Publication of CN103993392B publication Critical patent/CN103993392B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a kind of high-efficiency opener, comprise shredding storehouse and rotating cylinder, shredding storehouse conically, upper left side, shredding storehouse is provided with charging aperture, shredding is provided with motor on the left of storehouse, valve is provided with around motor, rotating cylinder is arranged in shredding storehouse, be divided into Kuai Qie district and shredding district, surface, Kuai Qie district is provided with many groups cutting knife of horizontal interval, each group of cutting knife length increases gradually along direction to the right, shredding district is positioned on the right side of rotating cylinder, tapering is identical with shredding storehouse tapering, surface, shredding district is provided with many groups shredding thorn of horizontal interval, discharging opening is provided with on the right side of rotating cylinder, induced-draught fan is arranged on discharge outlet, raw material intake line is sent to next procedure, a kind of high-efficiency opener of the present invention, first raw material is cut loose with cutting knife, break up by shredding thorn again, production efficiency is high, facility load is little, rotating cylinder can not be wound around a lot of material, the material produced is fluffy, tiny, soft, meet the requirements.

Description

A kind of high-efficiency opener
Technical field
The invention belongs to and belong to dyeing machine technical field, be specifically related to a kind of high-efficiency opener.
Background technology
In printing and dyeing enterprise, often need fiber, cotton, cloth carries out stirring shredding, obtain tiny raw material, opener is opening apparatus conventional in prior art, the interior drum of opener of the prior art evenly studs with the sharp object of wolf's fang shape to tear raw material, last cotton out still forms fritter, not fluffy, next procedure processing request cannot be met, production efficiency is lower, often need repeated multiple times shredding could meet the requirement of cellulose floss divergence, and due to rotating cylinder high speed rotating, its sharp object studding with wolf's fang shape can be wound around a lot of raw material, time one length can get more and more, finally can extrude shredding storehouse inwall, cause inner wall deformation, the current of electric of rotating cylinder is driven to increase, even burn, facility load weight.
Summary of the invention
For solving the problem, the invention discloses a kind of high-efficiency opener, production efficiency is high, and rotating cylinder can not be wound around a lot of material, and the material produced is fluffy, tiny, soft, and facility load is little.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of high-efficiency opener, comprise shredding storehouse and rotating cylinder, it is characterized in that: described shredding storehouse conically, large the right, the left side is little, upper left side, shredding storehouse is provided with charging aperture, shredding is provided with motor on the left of storehouse, motor rotates through transmission device driven rotary cylinder, valve is provided with around motor, described rotating cylinder is arranged in shredding storehouse, be divided into Kuai Qie district and shredding district, described Kuai Qie district is positioned on the left of rotating cylinder, from left to right increase gradually, surface, Kuai Qie district is provided with many groups cutting knife of horizontal interval, described each group of cutting knife length increases gradually along direction to the right, the longest cutting knife is 2-5cm to shredding storehouse inwall distance, described shredding district is positioned on the right side of rotating cylinder, reduce gradually from right to left, tapering is identical with shredding storehouse tapering, surface, shredding district is provided with many groups shredding thorn of horizontal interval, described shredding thorn is obliquely installed, incline direction is for be tilted to the left along pivot center, shredding thorn top and shredding storehouse inwall distance are 1-2cm, discharging opening is provided with on the right side of rotating cylinder, induced-draught fan is arranged on discharge outlet, raw material intake line is sent to next procedure.
As a modification of the present invention, described many group cutting knifes are obliquely installed, and incline direction is for be tilted to the left along pivot center.
As a modification of the present invention, described cutting knife angle of inclination is 5-8 °.
As a modification of the present invention, described valve is 4, arranges in cross direction.
As a modification of the present invention, described valve is divided into horizontal and vertical two groups, and wherein the position of one group of valve is identical with the longest cutting knife nose height, the conical surface half position, Zheng Duikuaiqie district, position of other one group of valve.
As a modification of the present invention, the thickness of described cutting knife is 0.8-1.5mm.
As a modification of the present invention, described cutting knife adopts 18Ni Maraging steel to make.
As a modification of the present invention, described shredding thorn is in pyramid or taper shape.
As a modification of the present invention, described electric machine rotational axis line and rotating cylinder dead in line.
The invention has the beneficial effects as follows:
A kind of high-efficiency opener of the present invention, first cuts raw material loose with cutting knife, then breaks up by shredding thorn, and production efficiency is high, and facility load is little, and rotating cylinder can not be wound around a lot of material, and the material produced is fluffy, tiny, soft.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is left view of the present invention.
Fig. 3 is cutting knife schematic diagram of the present invention.
Fig. 4 is shredding of the present invention thorn schematic diagram.
Reference numerals list:
1, charging aperture, 2, cutting knife, 3, shredding thorn, 4, rotating cylinder, 5, discharging opening, 6, induced-draught fan, 7, valve, 8, transmission device, 9, motor, 10, shredding storehouse, 11, Kuai Qie district, 12, shredding district.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further, following detailed description of the invention should be understood and be only not used in for illustration of the present invention and limit the scope of the invention.It should be noted that, the word "front", "rear" of use is described below, "left", "right", "up" and "down" refer to direction in accompanying drawing, word " interior " and " outward " refer to the direction towards or away from particular elements geometric center respectively.
As shown in the figure, a kind of high-efficiency opener of the present invention, comprise shredding storehouse 10 and rotating cylinder 4, described shredding storehouse 10 conically, large the right, the left side is little, upper left side, shredding storehouse 10 is provided with charging aperture 1, motor 9 is provided with on the left of shredding storehouse 10, motor 9 rotates through transmission device 8 driven rotary cylinder 4, valve 7 is provided with around motor 9, described rotating cylinder 4 is arranged in shredding storehouse 10, be divided into Kuai Qie district 11 and shredding district 12, described Kuai Qie district 11 is positioned on the left of rotating cylinder 4, from left to right increase gradually, surface, Kuai Qie district 11 is provided with many groups cutting knife 2 of horizontal interval, described each group of cutting knife 2 length increases gradually along direction to the right, the longest cutting knife 2 is 2-5cm to shredding storehouse 10 inwall distance, described shredding district 12 is positioned on the right side of rotating cylinder 4, reduce gradually from right to left, tapering is identical with shredding storehouse 10 tapering, surface, shredding district 12 is provided with many groups shredding thorn 3 of horizontal interval, described shredding thorn 3 is obliquely installed, incline direction is for be tilted to the left along pivot center, 3 tops are stung in shredding and inwall distance in shredding storehouse 10 is 1-2cm, discharging opening 5 is provided with on the right side of rotating cylinder 4, induced-draught fan 6 is arranged on discharging opening 5 place, raw material intake line is sent to next procedure.
During work, raw material adds from charging aperture, fall into Kuai Qie district 11, rotating cylinder 4 High Rotation Speed, its short-and-medium cutting knife elder generation and contact raw, cut a loose part by raw material, along with the air-flow of valve blowout moves right past for raw material, cutting knife slowly lengthens, and raw material is more by what cut, by the raw material that cuts through due to loose, take the lead in toward moving right, not by the past whereabouts of raw material switched to, be progressively cut open, cutting knife 2 of the present invention adopts 18Ni Maraging steel to make, this hardness of steel is high, toughness is high, and yield tensile ratio is high, weldability and formability good, strain hardening coefficient is little, Technology for Heating Processing is simple, good stability of the dimension, therefore the thickness of cutting knife 2 is 0.8-1.5mm, very thin, alleviate weight, and cutting knife more thinly-sliced go out raw material thinner, break up raw material for the thorn of shredding below 3 to reduce the heavy burdens, raw material through too fast cut district 11 after enter shredding district 12, the shredding thorn 3 rotated tears raw material, because shredding thorn 3 is in pyramid or taper shape, point above, and raw material is cut loose by cutting knife 2, so be easy to just raw material can be beaten fluffy, soft, tiny, blow owing to front there being valve, after have induced-draught fan, the raw material broken up is easy to be inhaled into pipeline and is sent to next procedure, production efficiency of the present invention is high, facility load is little.
The longest cutting knife 2 of the present invention is 2-5cm to shredding storehouse 10 inwall distance, the space reserved is convenient to raw material and is moved, and behind shredding district, 3 tops are stung in shredding and inwall distance in shredding storehouse 10 is 1-2cm, the space leaving raw material for diminishes, what be convenient to raw material to beat is fluffy, soft, tiny, and opener of the present invention adopts conical structure, it is less that raw material more arrives last space, and the later raw material of shredding is just more tiny, meets the needs that next procedure is produced completely.
Cutting knife can make further improvements by the present invention, cutting knife 2 is obliquely installed, incline direction is for be tilted to the left along pivot center, to raw material applying power to the right, raw material can be impelled to move right, improves the efficiency of production, after tested, described cutting knife 2 angle of inclination is 5-8 ° of best results, can either cut fast, can save again the working time of 10%.
Valve 7 of the present invention is 4, arrange in cross direction, evenly blow, wherein said valve 7 can be divided into horizontal and vertical two groups, wherein the position of one group of valve is identical with the longest cutting knife 2 nose height, aim at and rotate, like between 4 and shredding storehouse 10 inwall to blow in your gap, raw material is sent to shredding district 12, blow in the conical surface half position, Zheng Duikuaiqie district 11, position of other one group of valve, by raw material residual between every layer of cutting knife blowout, enhance productivity, do not stay residue.
Motor 9 rotation of the present invention and rotating cylinder 4 dead in line, Kuai Qie district 11 and the central axes of shredding district 12 tapering, do not deflect when whole rotating cylinder rotates, alleviate motor burden.
Technological means disclosed in the present invention program is not limited only to the technological means disclosed in above-mentioned embodiment, also comprises the technical scheme be made up of above technical characteristic.

Claims (9)

1. a high-efficiency opener, comprise shredding storehouse and rotating cylinder, it is characterized in that: described shredding storehouse conically, large the right, the left side is little, upper left side, shredding storehouse is provided with charging aperture, shredding is provided with motor on the left of storehouse, motor rotates through transmission device driven rotary cylinder, valve is provided with around motor, described rotating cylinder is arranged in shredding storehouse, be divided into Kuai Qie district and shredding district, described Kuai Qie district is positioned on the left of rotating cylinder, from left to right increase gradually, surface, Kuai Qie district is provided with many groups cutting knife of horizontal interval, described each group of cutting knife length increases gradually along direction to the right, the longest cutting knife is 2-5cm to shredding storehouse inwall distance, described shredding district is positioned on the right side of rotating cylinder, reduce gradually from right to left, tapering is identical with shredding storehouse tapering, surface, shredding district is provided with many groups shredding thorn of horizontal interval, described shredding thorn is obliquely installed, incline direction is for be tilted to the left along pivot center, shredding thorn top and shredding storehouse inwall distance are 1-2cm, discharging opening is provided with on the right side of rotating cylinder, induced-draught fan is arranged on discharge outlet, raw material intake line is sent to next procedure.
2. a kind of high-efficiency opener according to claim 1, is characterized in that: described many group cutting knifes are obliquely installed, and incline direction is for be tilted to the left along pivot center.
3. a kind of high-efficiency opener according to claim 2, is characterized in that: described cutting knife angle of inclination is 5-8 °.
4. a kind of high-efficiency opener according to claim 3, is characterized in that: described valve is 4, arranges in cross direction.
5. a kind of high-efficiency opener according to claim 4, is characterized in that: described valve is divided into horizontal and vertical two groups, and wherein the position of one group of valve is identical with the longest cutting knife nose height, the conical surface half position, Zheng Duikuaiqie district, position of other one group of valve.
6. a kind of high-efficiency opener according to claim 1, is characterized in that: the thickness of described cutting knife is 0.8-1.5mm.
7. a kind of high-efficiency opener according to claim 6, is characterized in that: described cutting knife adopts 18Ni Maraging steel to make.
8. a kind of high-efficiency opener according to claim 1, is characterized in that: described shredding thorn is in pyramid or taper shape.
9. a kind of high-efficiency opener according to any one of claim 1-8, is characterized in that: described electric machine rotational axis line and rotating cylinder dead in line.
CN201410223192.2A 2014-05-26 2014-05-26 A kind of high-efficiency opener Expired - Fee Related CN103993392B (en)

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Application Number Priority Date Filing Date Title
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CN103993392B true CN103993392B (en) 2016-02-10

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107090614B (en) * 2017-05-02 2019-03-08 重庆天运汽车配件有限公司 Circular treatment opening apparatus
CN107090615B (en) * 2017-05-02 2019-02-26 重庆天运汽车配件有限公司 Be self-regulated opening apparatus
CN111659496B (en) * 2020-05-19 2021-11-09 山东西盟罗盾服饰有限公司 Adherence type weaving waste water fibre interception breaker that fluctuates
CN114457471B (en) * 2022-01-25 2023-02-10 东华大学 Progressive opening mechanism for dispersing superfine fiber bundles

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1657980A (en) * 1925-08-10 1928-01-31 Sargents Sons Corp C G Machine for cleaning and blending stock
GB448671A (en) * 1935-12-04 1936-06-12 Emil Wenzel Improvements in apparatus for opening and cleaning asbestos fibres
EP0379726A1 (en) * 1989-01-26 1990-08-01 Maschinenfabrik Rieter Ag Cleaning machine for textile fibres
EP0380936A1 (en) * 1989-01-31 1990-08-08 Maschinenfabrik Rieter Ag Cleaning machine for textile fibres
CN2063127U (en) * 1990-01-13 1990-10-03 袁一心 Spin-type machine for opening and cleaning fibres
CN2554191Y (en) * 2002-03-09 2003-06-04 呼格 Long-short staple adjusting and opening equipment
CN102704046A (en) * 2012-06-21 2012-10-03 山东宏业纺织股份有限公司 Fiber opener
CN202989377U (en) * 2012-11-14 2013-06-12 内蒙古鄂尔多斯资源股份有限公司原料分公司 Opener
CN203904530U (en) * 2014-05-26 2014-10-29 江苏双盈纺织科技有限公司 High-efficiency opener

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1657980A (en) * 1925-08-10 1928-01-31 Sargents Sons Corp C G Machine for cleaning and blending stock
GB448671A (en) * 1935-12-04 1936-06-12 Emil Wenzel Improvements in apparatus for opening and cleaning asbestos fibres
EP0379726A1 (en) * 1989-01-26 1990-08-01 Maschinenfabrik Rieter Ag Cleaning machine for textile fibres
EP0380936A1 (en) * 1989-01-31 1990-08-08 Maschinenfabrik Rieter Ag Cleaning machine for textile fibres
CN2063127U (en) * 1990-01-13 1990-10-03 袁一心 Spin-type machine for opening and cleaning fibres
CN2554191Y (en) * 2002-03-09 2003-06-04 呼格 Long-short staple adjusting and opening equipment
CN102704046A (en) * 2012-06-21 2012-10-03 山东宏业纺织股份有限公司 Fiber opener
CN202989377U (en) * 2012-11-14 2013-06-12 内蒙古鄂尔多斯资源股份有限公司原料分公司 Opener
CN203904530U (en) * 2014-05-26 2014-10-29 江苏双盈纺织科技有限公司 High-efficiency opener

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Granted publication date: 20160210

Termination date: 20200526